Builder Rear Vent Direct Vent Models DBR33 DBR36 DBR39 Installation Instructions & Homeowner's Manual WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE,PERSONAL INJURY OR LOSS OF LIFE. FOR YOUR SAFETY FOR YOUR SAFETY WHAT TO DO IF YOU SMELL GAS: DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. * Do not try to light any appliance.
TABLE OF CONTENTS PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE. IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty. Installation Instructions ................................................................................................................ 3 Important Curing/Burn Information .....................................................
INSTALLATION INSTRUCTIONS This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CAN / CGA-B149 (. 1 or .2) Installation codes for Gas Burning Appliances and Equipment. or for U.S.A Installations follow local codes and/ or the current National Fuel Gas Code. ANSI Z223.1.
FIREPLACE DIMENSIONS M O N M ROD ROH ROW A E B C B F J K L H I A D Fig.
CLEARANCE TO COMBUSTIBLES MANTELS Depending on the width of the mantel it may be installed higher or lower from the top of the louvre opening. See drawing and chart below for proper installation height of your combustible mantel piece. Non-combustible mantels may be installed at any height above the appliance opening. Back ........ 0 mm/0 inches Side ......... 0 mm/0 inches Floor ........ 0 mm/0 inches Top ..........
FINAL FINISHING CERTIFIED TO: ANSI Z1.88b-1999/CSA Z2.33-M-99 harmonized, standard for Vented Gas Fireplace. Non-combustible materials such as brick and tile can be extended over the outer face of the unit (Do not cover louvres or glass door). If a Trim Kit is going to be installed, brick and tile will have to be installed flush with the side of this appliance. Do not use this fireplace if any part of it has been under water.
REMOTE SWITCH INSTALLATION FOR RN/RP GAS LINE INSTALLATION When purging gas line the front glass must be removed. 1. Thread wire through the electrical knockout located on either side of fireplace.. Do not cut wire or insulation on metal edges. Ensure that wire is protected. Run the other end to a conveniently located wall receptacle box. 2. Attach wire to switch and install switch into receptacle box. Attach cover plate to switch. 3. Connect wiring to gas valve. (Fig.
GENERAL INFORMATION ON ASSEMBLING THE VENT PIPES TWIST LOCK PIPES CRIMPED END PIPES When using twist lock pipe it is not necessary to use sealant at the twist lock joints. Before joining elbows and pipes apply a bead of high temperature sealant to crimped end of elbow or pipe. (Fig. 10). The only areas of the venting that need to be sealed with high temperature silicone sealant are the collars on the fireplace and termination, and the sliding joint of any telescopic vent pipes used in the system.
GENERAL VENTING INFORMATION There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24" from the front of the termination hood. Your fireplace is approved to be vented either through the side wall, or vertical through the roof. - - - Only Majestic venting components specifically approved and labelled for this fireplace may be used. Minimum clearances between vent pipes and combustible materials is one (1") inch (25 mm), except where stated otherwise.
;; ; ;;; ;; ;;;; ; ;; ;; ;; Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors. Inside Corner Recessed Location Outside Corner A= Combustible 6"(152mm) Noncombustible 2"(50mm) A V D B= Combustible 6"(152mm) Noncombustible 2"(50mm) V C C E V B Balcony with perpendicular side wall Balcony with no side wall C = Maximum depth of 48" (1219mm) for recessed location.
STEP 3 REAR WALL INSTALLATIONS Measure from fireplace collar or elbow face to face of outside wall (add 2" for vent pipe overlap. Mark pipes and cut to length. It is very important that the two pipes are flush with the outside wall once the fireplace is in its final location. STEP 1 Locate vent opening on wall. To locate hole centre consult with appropriate fireplace dimensions, page 4. Frame as shown below.
The maximum number of 90 degree elbows per side wall installation is three (3) plus one transition elbow, 7DVRT90 off back of unit. VERTICAL SIDEWALL APPLICATIONS Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered to. The maximum number of 45 degree elbows permitted per side wall installation is two (2).
The maximum number of elbow degrees in a system is 270 o. (This does not include transition elbow from rear vent to vertical vent.) Fig. 22. Sample: (Fig. 20) 1 2 3 4 90 o 45 o 45 o 90 o - 270 o 30 29 28 27 VERTICAL DIMENSION FROM THE FLOOR OF THE UNIT TO THE CENTRE OF THE HORIZONTAL VENT PIPE Total - VERTICAL SIDEWALL VENTING GRAPH (Dimensions in Feet) 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 eg: A 11 10 9 8 7 eg: B 6 Fig. 22 5 4 3 HOW TO USE THE VENT GRAPH 3 1.
STEP 2 VERTICAL SIDEWALL INSTALLATION Fig. 26. Measure wall thickness and cut adjustable zero clearance sleeve parts to proper length (MAXIMUM 12"/ 305mm). Adjust sleeve to minimum (9-3/8" x 9-3/8") and attach to firestop with #8 sheet metal screws (supplied). Install firestop assembly. STEP 1 Locate vent opening on the wall. It may be necessary to first position the fireplace and measure to obtain hole location. Depending on whether the wall is combustible or noncombustible, cut opening to size. Fig.
;; ;; ;; ;; STEP 3 X (Fig. 27) Apply a bead of high temperature sealant to the inner and outer flue collars of the fireplace and using appropriate venting component(s) attach to fireplace with three (3) screws. Follow with the installation of the inner and outer elbow. Again secure joints with three (3) sheet metal screws. Wipe off any excess high temperature sealant. ENSURE PIPES ARE CONCENTRIC X 7DVRT90 BEAD OF SEALANT STEP 4 ; ; ; ; ; Fig. 27 STEP 6 Fig. 25 ;; ;; ; ;; ;; (Fig.
BELOW GRADE INSTALLATIONS When it is not possible to meet the required vent terminal clearances of 12 inches (305mm) above grade level a model #7DVSKS vent kit is required. It allows installation depth of down to 7 inches (178mm) below grade level. The 7 inches is measured from the centre of the horizontal vent pipe as it penetrates through the wall.
VERTICAL THRU THE ROOF INSTALLATION 1. Locate your fireplace. 2. Plumb to centre of the (4") 90º transition elbow (7DVRT90) from ceiling above and mark position. 3. Cut opening equal to 9-3/8" x 9-3/8" (240 mm x 240 mm). 4. Proceed to plumb for additional openings through the roof. In all cases, the opening must provide a minimum of 1 inch clearance to the vent pipe, i.e., the hole must be a minimum of 9-3/8" x 9-3/8" (240 mm x 240 mm). 5. Place firestop(s) #7DVFS into position and secure. (Fig. 38) 6.
OPERATING INSTRUCTIONS GENERAL GLASS INFORMATION GLASS FRAME FIREPLACE FRONT Only glass approved for use in products may be used for replacement. 1 . The use of subsitute glass will void all product warranties. 2. Care must be taken to avoid breakage of the glass. 3. Under no circumstances should this appliance be operated without the front glass or with a broken glass. Replacement of the glass (with gasket) as supplied by the manufacturer should be done by a licenced qualified service person.
INSTALLATION OF LOGS LOGS 1 . Remove front glass. (See "Glass Removal" Section) 2. Remove logs from the packaging. As with all plastics — these are not toys and should be kept away from children and infants. 3. Place rear log on rear bracket (ensure log is seated properly, leveled and centered to the unit), so it will not move from side to side and it is firmly positioned on the bracket. 4. Place front left log on top of burner, left side.
FLAME CHARACTERISTICS MAINTENANCE 1. It is important to keep the burner and the burner compartment clean. This must be done periodically, at least once per season. 2. Clean the brass trim using a soft clean cloth, slightly dampened with lemon oil and buff with a soft clean cloth. Do NOT use brass polish or household cleaners as these products will damage the brass trim. Lemon oil can be obtained at supermarkets or hardware stores. 3. The optional FK24 fan does require periodic cleaning.
LIGHTING AND OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This fireplace has a pilot which must be lit manually. When lighting the pilot follow these instructions exactly. BEFORE LIGHTING smell all around the fireplace area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. B.
TROUBLE SHOOTING THE GAS CONTROL SYSTEM SIT 820 NOVA MILLIVOLT VALVE GLASS DOOR TO BE REMOVED BEFORE SERVICE WORK CHECK GAS SUPPLY ON NO ▼ START • SHUTOFF VALVE OPEN • CONFIRM GAS HOOK-UP LIGHT PILOT WITH PIEZO IGNITION NO ▼ ▼ YES • • • • ELECTRODE GAP MIN.
TROUBLE SHOOTING THE GAS CONTROL SYSTEM HONEYWELL MILLIVOLT VALVE START CHECK GAS SUPPLY ON YES PILOT LIGHTS WITH PIEZO IGNITOR NO YES PILOT STAYS LIT NO YES PILOT LIGHTS MAIN BURNER • SUPPLY LINE HOOKED UP • SHUTOFF VALVE OPEN NO • LOCKOUT HAS ENGAGED. WAIT 60 SECONDS AND TRY AGAIN. • PIEZO NOT TIGHT ENOUGH FOR GOOD GROUND. • FOR SPARK AT ELECTRODE WHILE DEPRESSING PIEZO (RED BUTTON) — 1/8" GAP TO PILOT HOOD NEEDED.
REPLACEMENT PARTS LIST - REAR BUILDER SERIES DESCRIPTION 1. 1a. 1b. 1c. 1d. 1e. 2. 3. 4a. 4b. 5. 6a. 6b. 7a. 7b. 8a. 8b. 9. 10. 11. 12. 13. 14a. 14b. 15. 16a. 16b. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34a 34b 35. 36. 37. 38. 39. 40.
REPLACEMENT PARTS - REAR BUILDERS SERIES FOR FIREPLACES EQUIPPED WITH SIT 820 MILLIVOLT GAS VALVE 5 27 26 2 31 4a/b 26 8 a/b 13 28 3 20 25 6 a/b 29 10 16 a/b 21 11 12 9 14 a/b 15 17 7 a/b 22 34 a/b PILOT ADJ 19 23 TPTH 30 O H PI L OT TP OFF TH 32 13 8 a/b 35 24 36 37 38 #1 - COMPLETE LOG SET #1 - COMPLETE LOG SET DBR33 DBR36 - 25 - #1 - COMPLETE LOG SET DBR39 I L ON 18
FK12 OPTIONAL FAN KIT - FK12 and FK24 This auxiliary fan system increases the efficiency of the circulation of the heating air. The FK12 Fan Assembly is a fixed speed fan system and does not allow for variable speed control. It does not use the speed control unit or the heat sensor used in the FK24 Kit. Specifications 115 Volts / 60 Hz / 56 Watts. Maintenance The fan itself does not require regular maintenance, however periodic cleaning of the fan and the surrounding area is required.
FAN ELECTRICAL BOX TEMPERATURE SENSOR FASTENING SCREWS OUTSIDE VIEW GAS INLET HOLE SPEED CONTROL Black White Ground INSIDE VIEW Fig. 54 Fig. 55 Method B (Using the EB-1 Box.) For instruction on wiring the EB-1 Electrical Junction Box see the chapter EB-1 Electrical Box. OPTIONAL BAY WINDOW INSTALLATION for DBR36/DBR39 1. Remove existing bottom louvre and hinges from fireplace. (Set aside the two (2) self tapping screws). 2. Remove existing top louvre from fireplace. 3.
OPTIONAL CERAMIC REFRACTORY INSTALLATION DBR33/DBR36/DBR39 1. Remove glass and logs. 2. Place refractory side supports so that the hole fits over the screw head on the firebox floor. 3. Place refractory base sides on the floor of the firebox. 4. Place back refractory - small brick edge down into support (See Fig. 59). 5. Attach adjustable tabs, packed with refractory, onto the studs found on the top of the firebox using the 2-10/ 24 nuts provided. 6.
CRIMPED ENDS VENTING COMPONENTS 7DVRVT - Through the wall Rear Vent Termination Starter Kit -Model 7DVSK - Sidewall Venting Starter Kit - Model 7TDVSKV - Vertical Venting for 7DVSKV-A order 1/12 to 6/12 roof pitch for 7DVSKV-B order 7/12 to 12/12 roof pitch for 7DVSKV-F order flat roof Starter Kit - Model 7TDVSKS -Snorkel Kit for Below Grade Installation 45o elbow kit 7DVT45 for Vertical Installation Offsets 7DVR45 for Rear Vent Application 90º transition elbow kit 7TDVRT90 for Vertical Sidewall Applicatio
TWIST LOCK VENTING COMPONENTS Starter Kit -Model 7TDVSK - Sidewall Venting Starter Kit - Model 7TDVSKV - Vertical Venting for 7TDVSKV-A order 1/12 to 6/12 roof pitch for 7TDVSKV-B order 7/12 to 12/12 roof pitch for 7TDVSKV-F order flat roof Starter Kit - Model 7TDVSKS -Snorkel Kit for Below Grade Installation 45º elbow kit 7TDV45 for Vertical Installation Offsets 7TDR45 for Rear Vent Application 90º transition elbow kit 7TDVRT90 for Vertical Sidewall Applications or thru-the-roof.
- 31 -
LIMITED WARRANTY & EXTENDED LIFE TIME PROTECTION For Gas Appliance Products* BASIC WARRANTY: The CFM Majestic, Inc.™ (hereinafter referred to collectively as the "Company") warrants that your new Vermont Castings Gas Appliance is free from manufacturing and material defects for a period of one year from date of installation, subject to the following conditions and limitations. EXTENDED LIFE TIME WARRANTY: The heat exchanger, combustion chamber and ceramic burner parts of every *CFM Majestic, Inc.