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rev. 3/20/2013 A-Lift, manual.doc

A-LIFT SERIES HAND WINCH LIFT TRUCKS

INSTRUCTION MANUAL

A-LIFT-S

A-LIFT-R A-LIFT-CB

Receiving instructions:

After delivery, IMMEDIATELY remove the packaging from the Hook-Base in a manner that preserves the

packaging and maintains the orientation of the product in the packaging; then inspect the product closely to

determine whether it sustained damage during transport. If damage is discovered during the inspection,

immediately

record a complete description of the damage on the bill of lading. If the product is

undamaged, discard the packaging.

NOTES

1) Compliance with laws, regulations, codes, and non-voluntary standards enforced in the location where the

product is used is exclusively the responsibility of the owner/end-user.

2) VESTIL is not liable for any injury or property damage that occurs as a consequence of failing to apply

either:

a) Instructions in this manual; or

b) Information provided on labels affixed to the product. Neither is Vestil responsible for any consequential

damages sustained as a result of failing to exercise sound judgment while assembling, installing, using or

maintaining this product.

Table of Contents

Hazard identification: explanation of signal words………………………………………………………………… 2

Safety Guidelines…………………………………………………………………………………………………….. 2

Product specifications by model……………………..……………………………………………………………… 3

FIG 1A: HP & EHP models have telescoping mast frame……………………………………………………….. 3

FIG. 1B: Diagram of Assembled A-Lift……………………………………………………………………………... 4

Assembly Instructions………………………………………………………………………………………………… 5-7

Operation Instructions………………………………………………………………………………………………… 7-9

Inspections & Maintenance…………………………………………………………….......................................... 10

Label placement diagram……………………………………………………………………………………………. 11

Limited warrant

………………………………………………………………………………………………………. 12

VESTIL MANUFACTURING CORP.

2999 North Wayne Street, P.O. Box 507, Angola, IN 46703

Telephone: (260) 665-7586 -or- Toll Free (800) 348-0868

Fax: (260) 665-1339

www.vestilmfg.com e-mail: sales@vestil.com

Summary of content (12 pages)

PAGE 1
rev. 3/20/2013 A-Lift, manual.doc VESTIL MANUFACTURING CORP. 2999 North Wayne Street, P.O. Box 507, Angola, IN 46703 Telephone: (260) 665-7586 -or- Toll Free (800) 348-0868 Fax: (260) 665-1339 www.vestilmfg.com e-mail: sales@vestil.
PAGE 2
rev. 3/20/2013 A-Lift, manual.doc Hazard Identification: Explanation of SIGNAL WORDS This manual uses SIGNAL WORDS to indicate the likelihood of personal injuries, as well as the probable seriousness of those injuries, if the product is misused in the ways described. Other signal words call attention to uses of the product likely cause property damage.
PAGE 3
rev. 3/20/2013 A-Lift, manual.doc Product Specifications by Model: Overall Size in Inches (W x L x H) A-Lift-R 24 x 35 x 68 A-Lift-R-HP 24 x 35 x 68 A-Lift-S 29 x 43 x 68 A-Lift-S-HP 29 x 43 x 68 A-Lift-S-EHP 29 x 43 x 79 A-Lift-CB 29 x 47 x 68 A-Lift-CB-HP 29 x 47 x 68 A-Lift-CB-EHP 29 x 47 x 79 A-Lift-DK (Deck Platform) 20-1/2 x 24-1/4 A-Lift-PN: 10in.
PAGE 4
rev. 3/20/2013 A-Lift, manual.doc Parts List “Standard Units” refers to A-Lift-R, -S, & -CB models; “HP Units” means A-Lift-R-HP, -S-HP, and -CB-HP models; “EHP Units” indicates A-Lift-S-EHP and –CB-EHP models. Diagram Number Description Part Number 1 2 Operator Handle Loading Wheels 3 Upper Inner Frame Pulley (casting) Large Pulley Large cable anchor bolt & nut Cable (Standard Units) Cable (HP & EHP Units) Telescoping Inner Mast Frame (only HP & EHP Units) Mast Frame Decal Plate 10 in.
PAGE 5
rev. 3/20/2013 A-Lift, manual.doc Step 1: Connect the support legs to the main assembly by following instructions (a) through (e). (a) Insert a support leg into each of the openings in the main assembly. (b) One at a time, pull the retaining pegs to allow the legs to slide further into the openings. (c) Slowly release the pegs. You may have to wiggle the leg to get the peg to drop. (d) Pull upwards on each of the support legs to verify that they are held in place by the pegs.
PAGE 6
rev. 3/20/2013 A-Lift, manual.doc Step 3: Attach the forks to the carriage. Instructions b-d correspond to steps shown in the photographs to the right: Grasp the operator handle (1) with one hand; turn the winch handle clockwise with the other hand. Raise the carriage (10) to a comfortable work height. b. Align the holes in the forks with the carriage crossbars (11); then push the forks until they contact the carriage. Note: It may be necessary to tap the forks into place with a rubber mallet. b c c.
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rev. 3/20/2013 A-Lift, manual.doc c. Lay the main assembly - winch side up on the ground. d. Align the bolt holes in the weldment with the holes present in the weldment brackets (circled in photos c & d). e. Bolt the weldment to the main assembly, and then secure the bolts with nuts. f. Set the four counterweights on the weldment; then insert the counterweight retaining bolts beginning with the outermost weight. g.
PAGE 8
rev. 3/20/2013  A-Lift, manual.doc 2. Debris or other obstructions on the floor/surface; 3. Unsound surfaces or surfaces that cannot support the weight of yourself, the lifter and the load either together or separately; Perform the following function test before each use: 1. Test the winch: raise and lower the forks; 2. Test the brakes: press down on the brake actuator to engage the brakes; then attempt to push the lift forward. 3. Test the castors: push the lifter to test the castors.
PAGE 9
rev. 3/20/2013 A-Lift, manual.doc Step 4: Move the load to the desired location. After you arrive at the unloading destination:  Lock the castors or set the brakes;  Unlock the winch handle and turn it clockwise until the load is positioned at a comfortable height;  Lock the winch handle;  Remove the load.  Lower the forks until they are a few inches above the legs. Step 5: Return the lifter to its storage location.
PAGE 10
rev. 3/20/2013 A-Lift, manual.doc Maintenance and Inspections: According to ANSI B56.10-2006only trained, authorized persons should be allowed to perform inspections of and maintenance on the lifter. The end-user is responsible for ensuring that the lifter is properly inspected and maintained. Inspections: DO NOT use the lifter if structural damage exists.
PAGE 11
rev. 3/20/2013 A-Lift, manual.doc Label placement diagram: Only use the A-Lift if ALL labels are readable and undamaged. Contact Vestil for replacement labels.
PAGE 12
rev. 3/20/2013 A-Lift, manual.doc LIMITED WARRANTY Vestil Manufacturing Corporation (“Vestil”) warrants this product to be free of defects in material and workmanship during the warranty period. Our warranty obligation is to provide a replacement for a defective original part if the part is covered by the warranty, after we receive a proper request from the warrantee (you) for warranty service. Who may request service? Only a warrantee may request service.