User Manual

2
OPERATION INSTRUCTIONS – TM, TMS
• Ensure that all employees involved in the operation of the Tilt Master model box/basket rotator understand and follow
these instructions!
The standard model Tilt Master is suitable for use indoors in most industrial locations. It is intended to be used to
transport, lift and rotate rigid, sturdy tote boxes or baskets containing nonhazardous materials so that they can be
gradually, manually unloaded. The model TM is intended for use only with open-bottom pallets or skids. The model TMS
can be used with either open- or closed-bottom pallets.
Loading:
The load rating, in pounds, is shown on the machine dataplate located on the top of the fork carriage. It indicates the
net capacity of the tilter, based on loads having a center of gravity not exceeding 20” horizontally and 20” vertically. The
load must be evenly distributed across both of the lifting forks.
Warning: Do not exceed the load ratings stated above. Injury to personnel or permanent damage to the machine could
result from exceeding the listed capacity.
Warning: Tilting any load exceeding the 20” center of gravity rating (either horizontally or vertically) can potentially cause
the Tilt Master to become unstable and tip over.
Caution: Do not drop loads onto the Tilt Master’s forks. Shock loads to the carriage can cause premature wear and
damage to the structure and its parts.
Note: The addition of any ancillary equipment to the Tilt Master by third parties must be taken into account when deter-
mining the maximum centers of gravity and working load that can be placed on the fork carriage.
To load the Tilt Master, fully lower the fork carriage. Push the tilter’s forks under the skid or container, or place the skid
or container on the forks with a fork truck, until the skid or container is back against the carriage. The forks can be raised
slightly to lift them off of the load rollers, and the load can be moved to the work location.
Operation:
When the Tilt Master is in the desired location, depress the pedal on the side of each swivel caster to prevent the tilter
from rolling during its operation.
Warning: Do not tilt loads more than two inches off the floor without the caster brakes properly engaged, to prevent the
unit from rolling.
Warning: Keep personnel clear of the machine when it is in operation.
Warning: Loads in containers can shift quickly when tilted. Always have an effective escape route for personnel to be
able to avoid being trapped or injured in the event there is an unexpected movement of the material or the machine.
Caution: Always carefully watch the Tilt Master and any load on it when it is in operation.
Warning: Be certain no part of any person or object is under the forks or fork carriage before lowering the unit.
The Tilt Master is furnished with a constant-pressure (dead-man style) push-button control.
Press the “UP” push-button to turn on the power unit to rotate the forks upward. The forks will rotate only while the
control is pressed. Upon releasing the control, the forks will stop and hold position.
Pressing the “DOWN” push-button energizes the lowering valve to allow the forks to rotate downward by gravity (the
motor does not run). Again, releasing the control will stop the forks’ movement, and the unit will hold its position.
Caution: Never use the tilter if any damage or unusual noise is observed, if it is in need of repairs, or if it seems to be
malfunctioning. Notify your supervisor or maintenance personnel if you notice anything out of the ordinary.
On DC-powered units, attempting to raise the carriage when the battery is low will cause the motor relay protection to
prevent the motor’s operation. Adequate battery voltage is indicated by a green LED on the motor relay. See the next
page for more notes regarding operation of battery-powered units.
Ensure that all safety and warning labels stay in place and are legible. Refer to the labels page in this manual.