User Manual

4
ROUTINE MAINTENANCE & SAFETY CHECKS – TM, TMS
• Care should be taken to identify all potential hazards and comply with applicable safety procedures before beginning
work.
• The load must be removed and the forks fully lowered before any work is performed on the hydraulic system.
• Only qualified individuals trained to understand mechanical devices and their associated electrical and hydraulic
circuits should attempt troubleshooting and repair of this equipment
(A) Before each use inspect for the following:
1.) Frayed wires
2.) Oil leaks
3.) Pinched or chafed hoses
4.) Damage or structural deformation to the structural members, the cylinder brackets, etc.
5.) Unusual noise or binding, or evidence thereof.
6.) Proper functioning of the locking caster (to prevent wheel rotation).
7.) Proper functioning of all limits.
(B) In addition to the above, inspect monthly for:
1.) The oil level. Oil should be 1” to 1½” below the reservoir’s fill hole with the forks fully lowered.
2.) Worn or damaged hydraulic hoses and electrical wires.
3.) Pivot point wear at the hinge pins and cylinder ends.
4.) Intact pin and clevis retaining rings and / or fasteners.
5.) Looseness, wear, or damage to the casters’ bearings, mounting hardware, locking mechanism, or surface
material.
6.) Proper water level in the battery. (DC units.)
7.) Unusual noises.
8.) Information and warning labels being in place and in good condition.
9.) The need to clean off dirt and debris.
(C) Yearly inspection
The oil should be changed if the oil darkens, becomes gritty, or turns a milky color (indicating the presence of water).
Replace with an anti-wear hydraulic oil with a viscosity grade of 150 SUS at 100°F, (ISO 32 @ 40°C). Ex: AW 32 or HO
150 hydraulic fluid, or Dexron transmission fluid.
Ordering replacement parts:
We take pride in using quality parts on the equipment we manufacture. We are not responsible for equipment problems
resulting from the use of unapproved replacement parts.
Note: Motors, cylinders, and pumps can vary by model. Consult the manufacturer to determine the exact part numbers
for these items.
To order replacement or spare parts for this equipment, contact the manufacturer.
In any communication with the manufacturer, please be prepared to provide the machine’s serial number, which is
indicated on the machine dataplate.