992 Volvo 240 240 Owner's Manual VOLVO 240 Owner's Manual U.S.A. & Canada 1992 VOLVO ESSENTIAL INFORMATION Please take the time to fill out the forms on this page. When completed, these forms will provide information essential to the proper servicing and ordering of parts for your Volvo. Owner: Name Address City, State Zip Code Tel. No.
1992 Volvo 240 See "Specifications" section Color Code Upholstery Tire designation See "Tires" section Vehicle Capacity © Volvo Cars of North America pg. 1 Contents IMPORTANT You should be familiar with the information in the first two chapters before you operate the car. Information contained in the balance of the manual is extremely useful and should be studied shortly after operating the vehicle for the first time. The manual is structured so that it can be used for reference.
1992 Volvo 240 Should you require more detailed information please contact your Volvo dealer pg. 2 This manual deals with the operation and care of your Volvo Welcome to the world-wide family of Volvo owners. We trust that you will enjoy many years of safe driving in your Volvo, an automobile designed with your safety and comfort in mind.
1992 Volvo 240 are seriously considering, or have already made it mandatory for occupants of a car to use seatbelts. So, urging you to 'buckle up' is not just our recommendation - it's becoming the law! The few seconds it takes to buckle up may one day allow you to say. "It's a good thing I was wearing my seatbelt." "SOMETHING WE BELIEVE IN" "SOMETHING WE BELIEVE IN" VOLVO pg.
1992 Volvo 240 pg. 5 Keys Master Key This key operates all locks in the vehicle Service key Front doors Starting (ignition)/steering wheel lock The key number codes are stamped on a separate tag supplied with the keys. This tag should be separated from the key ring and kept in a safe place. The double-sided tape on the back of the tag can be used to secure it safely. In the event the original keys are lost, duplicates may be ordered from your Volvo dealer. file:///K|/ownersdocs/1992/1992_240/92240_001.
1992 Volvo 240 Number Tag pg. 6 Contents | Top of Page file:///K|/ownersdocs/1992/1992_240/92240_001.
1992 Volvo 240 pg.
1992 Volvo 240 pg. 9 Instruments and controls (cont.) See page 23 1 Air louver 14 2 Turn signals, cruise control 15 3 Headlights, parking lights 15 4 Instrument panel rheostat 15 5 Rear fog light 10 6 Horn 14 8 Starting (ignition) switch/steering wheel lock 16 9 Wiper/washer, tailgate window wiper/washer (wagon) 7 Instrument panel file:///K|/ownersdocs/1992/1992_240/92240_007.
1992 Volvo 240 13 10 Space for optional equipment 23 12 Air louver 46 13 Hood release handle 93 14 Fuse box 20 15 Cigarette lighter 18 16 Rear window demister 18 17 Hazard warning flashers 19 18 Heated door mirrors (certain models only) 24 19 Air conditioning 40 20 Seat belt reminder light 22 21 Heating and ventilation 20 22 Ash tray 21 23 Electrically operated windows (certain models only) 47 24 Control for electrically operated side mirrors (certain models only) 19 25 Seat he
1992 Volvo 240 B Direction indicator (green) C Speedometer In kilometer and miles per hour (U.S. models) In kilometers per hour (Canadian models) D Odometer Total reading in miles (U.S. models) Total reading in kilometers (Canadian models) E Temperature gauge The gauge pointer should remain inside the black range during normal operation. If the pointer enters the red range repeatedly, check coolant level and fan belt tension.
1992 Volvo 240 Push in to reset. O Trip odometer P High beam indicator (blue) Q Parking brake reminder light (red) R Brake failure warning light (red) S Bulb failure warning light (yellow) T Overdrive OFF indicator light (yellow) (automatic transmission models) Shift indicator light (yellow) (manual transmission models) pg.
1992 Volvo 240 is normal, provided it goes off when the engine speed is increased. Parking brake reminder light (red) This light will be on when the parking brake (hand brake) is applied. The parking brake lever is situated between the front seats. Canadian models are equipped with this warning light: Brake fluid warning light (red) If the light comes on while driving or braking, this indicates that the brake fluid level is too low.
1992 Volvo 240 Bulb failure warning light (amber) The light will come on if any of the following bulbs are defective: one of the lower beams one of the tail lights one of the brake lights (when the brake pedal is depressed). See section on "Replacing Bulbs". Anti-lock Brake System ABS (Optional) If the warning lamp lights up there is a malfunction of the ABS system (the standard braking system will however function) and the vehicle should be driven to a Volvo dealer for inspection.
1992 Volvo 240 pg. 13 Oil pressure gauge, Voltmeter Quartz crystal clock To reset the hands, push the reset knob and turn. Oil pressure gauge Oil Pressure gauge (optional) The oil pressure gauge indicates the pressure of the oil in the lubricating system of the engine. The pressure is dependent on the speed of the engine, the oil temperature and the viscosity of the oil. 1 bar = approx. 14 psi. The gauge pointer must not go down to the red field while driving.
1992 Volvo 240 Voltmeter (optional) The voltmeter indicates the voltage in the electrical system and thereby also the state of the battery. While the car is being driven the pointer should be within the black field. Should the pointer point to the upper or lower red field when driving, this may indicate some fault in the electrical system. Note: While idling with a hot engine (especially with air conditioning ON), the pointer may indicate low voltage.
1992 Volvo 240 The steering wheel lock may be under tension when the car is parked. Turn the steering wheel slightly to free the ignition key. A chime will sound if the starting key is in the ignition lock and the front door on the driver's side is open. The chime will also sound if the parking lights are on when the door is open. The chime goes off when the front door is closed. In order to reduce car theft, make sure the steering wheel lock is engaged before leaving the car.
1992 Volvo 240 Rear fog light The rear fog light is considerably brighter than the normal tail lights and should be used only when atmospheric conditions, such as fog, rain, snow, smoke or dust reduce the daytime or nighttime visibility of other vehicles to less than 500 ft. (152 meters). (The headlights must be switched on.) The fog light is located in the section of the tail light closest to the center of the vehicle. (Driver side only) Note: Local regulations governing the use of this light may vary.
1992 Volvo 240 Switch from upper to lower beams, and vice versa, by moving the turn signal switch lever on the left side for the steering column towards the steering wheel. The parking lights can be used without switching on the starting (ignition) key. * Canadian models equipped with daytime running lights: Headlights and parking lights on when starting (ignition) switch is switched on. A chime will sound if the starting (ignition) key is in the switch lock when the door is open.
92 Volvo 240 1 Intermittent wiper With switch in this position, the wipers will make a stroke approx. every seventh second. 2. "Single stroke" position Switch returns automatically when released. 3 Wipers, low speed 4 Wipers, high speed 5 Windshield wiper/washer The wiper will make 2-3 complete stroking cycles after the lever is released. Tailgate window wiper/washer, wagon Operated by the switch at the end of the windshield wiper/washer operating lever.
1992 Volvo 240 Adjusting washer nozzles The fluid spray may be adjusted by carefully inserting a needle into the metal nozzle and rotating nozzle to desired position. pg. 17 Cruise Control Cruise Control (ACCESSORY) The cruise control switches are located on the turn signal switch lever. To engage and set desired speed: 1 Set switch (1) to ON. 2 Accelerate to desired cruise speed. NOTE: the cruise control cannot be engaged at speeds below 22 mph (35km). 3 Depress SET SPEED switch (2).
1992 Volvo 240 Operating brake pedal or clutch pedal (where applicable) This will automatically disengage the cruise control. Previously selected cruise speed is retained in the memory and by momentarily setting the switch to RESUME position that speed will be re-engaged. If the cruise control is already engaged, the cruising speed can be increased by depressing the SET SPEED button (2). The vehicle will then maintain the current speed.
1992 Volvo 240 Washer fluid reservoir The washer fluid reservoir for the windshield and tailgate washer (wagon) is located in the engine compartment and holds approx. 0.8 US gals = 3.2 liters. During the wintertime, the reservoir should be filled with anti-freeze washer fluid specified in section titled "Cold Weather Driving". Rear window demister To operate depress the switch. The indicator lamp in the switch will come on.
1992 Volvo 240 Note: Regulations regarding to the use of the hazard warning flasher may vary from state to state. Contents | Top of Page file:///K|/ownersdocs/1992/1992_240/92240_013.
1992 Volvo 240 pg. 19 Heated door mirrors, Parking brake, Seat heaters (certain models) Heated door mirrors Press the heated door mirrors switch to demist the mirrors. The orange light will light up. Press the switch again to turn off the heating. Turn off the heating as soon as the mirrors are free of ice to reduce the load on the electrical system. Parking brake (hand brake) The lever is situated between the front seats. The brake is applied to the rear wheels.
1992 Volvo 240 Seat heaters Heating on front seats equipped with electrically-heated backrests and seat cushions is activated by switches on the parking brake console. The heating is thermostatically controlled and switches on at 60° F (15°C) and off at approx. 95°F (35°C). pg. 20 Cigarette lighter, Ash trays Cigarette lighter To operate, depress the knob fully. When the knob automatically releases, the cigarette lighter is ready for use.
1992 Volvo 240 Ash trays To remove the ash trays depress the center spring and remove. pg. 21 Electrically-operated windows Electrically-operated windows (standard on certain models) The electrically-operated windows are controlled by switches set in the door arm rests. All the windows can be controlled from the driver's arm rest as shown in the above illustration. The starting (ignition) switch must be ON for the electrically-operated windows to function.
1992 Volvo 240 Cut-out switch for rear-door electrically-operated windows If the car is equipped with rear-door power windows, this function can be disabled by a switch located on the driver's door armrest. This switch is position 90° in relation to the other switches. The rear door windows can be raised or lowered with the respective door switch as well as the switch on the driver's door.
1992 Volvo 240 1 TEMP Left = cool Right = warm 2 FLOOR Out = no air to floor In = full flow of air to front and rear floor 3 Defrost Out = low volume air flow to defroster In = full flow REC (recirculation) 4 To be used only on cars equipped with air conditioning. Do not use for heating. Out = full flow of outside air In = air is recirculated for faster cooling 5 Blower motor Has 4 speeds and is shut completely off when the knob is turned to the left.
1992 Volvo 240 1 TEMP WARM 3 DEF depressed 5 FAN 3 (or 4) 6 All louvers closed. Always keep front external inlet grille (in front of the windshield) clear of obstructions (snow, ice, etc.). Maximum defroster action For maximum defroster capacity at very low ambient temperatures, use the recirculation control (button depressed). If not using air conditioning, the recirculation feature should not be used in humid climates and at temperatures above +23° F (-5° C).
1992 Volvo 240 Air conditioning (standard on certain models) How to use the air conditioner: 1 Fan Position 4 for rapid cooling. 2 Air conditioning (compressor) Start the air conditioning by pressing the panel switch. The system activates after a slight delay. 3 Recirculation Push in for rapid cooling and during high humidity conditions. 4 TEMP The selector should be in the leftmost position when the system is started. The TEMP selector can then be used to adjust the temperature.
1992 Volvo 240 Contents | Top of Page file:///K|/ownersdocs/1992/1992_240/92240_019.
1992 Volvo 240 pg. 25 Audio System The following pages describes the use of your TD-613 tuner deck. 1. On/off (turn) ● Volume (turn) ● Balance left/right (push-turn) ● Fader front/rear (pull-turn) 2. Bass control 3. Treble control 4. Waveband selector 5. Frequency tuning 6. Autostore 7. Display 8. Preset buttons 9. Cassette eject 10. Cassette slot 11. ● Lockable fast winding (left/right) ● Tape direction selector (press both buttons) ● pg.
1992 Volvo 240 Anti-theft code The radio features anti-theft circuitry. If the set is removed from the vehicle or if the batter power is disconnected, a special code must be entered to enable operation of the set. Refer to the radio code card supplied with your vehicle or ask your dealer for the correct code. Using the code After installation or when the set has been disconnected from power, the set displays "cod E" when it is switched on. Enter the 4-digit code using the preset buttons.
1992 Volvo 240 On/off switch and volume control Turn the button clockwise to switch on and to increase volume. Waveband selector The desired waveband is set by pressing the button. The frequency and waveband is shown on the display. NOTE! There are two FM wavebands and one AM waveband. This makes it possible to store more FM stations in the memory. file:///K|/ownersdocs/1992/1992_240/92240_025.
1992 Volvo 240 Manual tuning Press the left side of the button to tune down and the right side to tune up. Release the button when the desired frequency is displayed. pg. 28 Radio (cont.) Automatic programming (autostore) This function works on the U (FM) and M (AM) wavebands and has 8 memories in autostore mode on each waveband. 1 Press and hold the "AUT" button until "a" is displayed. A maximum of 8 strong stations on the file:///K|/ownersdocs/1992/1992_240/92240_025.
1992 Volvo 240 selected waveband is automatically stored in the autostore memory. The lowest frequency station will now be heard. If there are no audible stations "---" will be displayed. 2 Press the "AUT" button once again if you wish to listen to another memorized autostored station. For each press a new station is set. Change between stations in the autostore memory by pressing the tuning button to the left or right. 3 Press one of the preset buttons to leave the autostore mode.
1992 Volvo 240 Preset programming 1 Tune in to desired frequency. 2 Depress a preset button. The audio cuts out. Keep the button depressed until the audio comes on (approx. 2 sec.) 3 The frequency is now stored on this preset button. pg. 29 Radio (cont.) Display The display shows the selected waveband, preset number, frequency and ST (stereo). file:///K|/ownersdocs/1992/1992_240/92240_025.
1992 Volvo 240 Balance control Push in the knob and turn it to the left or right to adjust left/right speaker balance. The "detent" indicates the "equalized" left/right balance position. Fader control Pull out the knob and turn it to the left or right to adjust front/rear speaker balance. The "detent" indicates "equalized" front/rear balance position. pg. 30 Radio (cont.) file:///K|/ownersdocs/1992/1992_240/92240_025.
1992 Volvo 240 Bass control Adjust the bass by moving the control up or down. The "detent" indicates "equalized" bass. Treble control Adjust the treble by moving the control up or down. The "detent" indicates "equalized" treble. file:///K|/ownersdocs/1992/1992_240/92240_025.
1992 Volvo 240 Contents | Top of Page file:///K|/ownersdocs/1992/1992_240/92240_025.
1992 Volvo 240 pg. 31 Cassette deck Cassette slot The cassette is inserted with the roll of tape to the right-hand side. When the cassette is inserted, the radio is automatically disengaged. Push the cassette gently into place. The cassette will start to play automatically. The arrows show the tape direction. When one side of the tape has been played the unit will automatically play the other side (auto-reverse). If the unit is switched off while playing a cassette, the cassette will remain in position.
1992 Volvo 240 Depress both buttons to play the other side for the tape. The arrows in the display indicate the direction of the tape. Fast winding Press either of these buttons (see arrows for direction) for fast winding. Depress fully to lock the button. Press the opposite button to stop fast winding. pg. 32 Cassette deck (cont.) Cassette eject file:///K|/ownersdocs/1992/1992_240/92240_031.
1992 Volvo 240 If the button is pressed the tape will stop and the cassette will be ejected. The radio will be automatically engaged. pg. 33 General Information Sending signals The FM waves do not follow the earth's surface, nor do they bounce off the atmosphere. For this reason their range is limited. The AM waves follow the earth's surface and reflect against the atmosphere. This gives them a wide range. file:///K|/ownersdocs/1992/1992_240/92240_031.
1992 Volvo 240 Weak reception (fading) Because of the limited range of the FM senders and the fact that these waves are very reflective this problem usually occurs with FM reception. If the sender is blocked by buildings or mountains distortion can result. Distortion The reason why FM but not AM is audible in covered parking ares, under bridges etc. is that FM signals reflect against solid objects such as buildings. Because these waves are very reflective multipath distortion can result.
1992 Volvo 240 pg. 34 Cross modulation, FM - reasons for distortion AM - reasons for distortion Cross modulation If you listen to a weak station in the vicinity of a stronger one, both stations may be received simultaneously. FM - reasons for distortion FM is affected by the electrical systems of nearby vehicles, especially those without suppression. The distortion increases if the station is weak or poorly set. The FM reception is not as sensitive to electrical disturbances as AM.
1992 Volvo 240 AM - reasons for distortion AM reception is sensitive to electrical disturbances such as power lines, lightning etc. pg. 35 Radio FM stereo reception Stereo reception places very high demands on the signal quality which means the types of distortions previously mentioned become even more obvious. The signal strength needs to be stronger for good stereo reception and this limits the effective range of the sender.
1992 Volvo 240 NOTE: Always lower the antenna when using an automatic car wash or entering a garage. The antenna should be cleaned every 10,000 miles (16,000 km) or more frequently if needed. Use WD40 or 5.56 for cleaning. Spray the antenna with WD40 or 5.56 and wipe it clean and dry with a rag. Spray it again. ● Lower and raise the antenna. Wipe it clean and dry again. ● Lower and raise the antenna 4-6 times. Make sure it's dry and free from dirt/lubricating oil. ● pg.
1992 Volvo 240 M(AM) 6.5µV L 30µV Cassette deck 4-track, 2-channel stereo Tape speed: 4.76 cm/sec. Pinch-off Contents | Top of Page file:///K|/ownersdocs/1992/1992_240/92240_031.
1992 Volvo 240 pg. 37 Occupant safety VOLVO CONCERN FOR SAFETY Safety is the cornerstone of Volvo. Our concern dates back to 1927 when the first Volvos rolled off the production line. Three-point seatbelts, safety cages, and crumple zones were designed into Volvo cars long before it was fashionable or required by government regulations. We will not compromise our commitment to safety. We will continue to seek out new safety features and to refine those already in our cars. You can help.
1992 Volvo 240 To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424-9393 (or 3660123 in Washington, D.C. area) or write to: NHTSA, U.S. Department of Transportation, Washington, D.C. 20590. You can also obtain other information about motor vehicle safety from the Hotline. pg. 38 Child safety Volvo recommends the proper use of restraint systems for all occupants, including children.
1992 Volvo 240 belt is as far down on the hips as possible. A specially designed and tested safety cushion for this purpose can be obtained from your Volvo dealer. If necessary, an optional auxiliary third seat is available for use in the luggage compartment of station wagon models. This seat is designed for two children, each up to 88 lbs. in weight and up to 59 inches in height. pg. 39 Child safety (cont.
1992 Volvo 240 WARNING! Child Restraint Anchorages are designed to withstand only those loads imposed by correctly fitted Child Restraints. Under no circumstances are they to be used for adult seat belts or harnesses. The anchorages are not able to withstand excessive forces on them in the event of a collision if full harness seat belts or adult seat belts are installed to them.
1992 Volvo 240 Release buttons, front seats To buckle: Pull the belt out from the retractor far enough to insert the latch into the buckle until a distinct snapping sound is heard. The belt should not be twisted or turned. Note: The lap belt should sit low and tight under abdomen. To unfasten, depress red pushbutton in buckle and let the belts rewind into their retractors. Before exiting the car, check that the seat belt retracts fully after being unbuckled.
1992 Volvo 240 1 Attach the seat belt. Pull rapidly on the strap. WARNING! Check other traffic before performing this 2 check. Brake firmly from approximately 30 mph (50km/h) or turn in a tight circle while pulling on the belt. In all the above checks you should not be able to pull the belt out. pg. 41 Seat belts (cont.) Seat belts, manually adjustable The center-rear seat belt is manually adjustable. It should always be adjusted to fit snugly across the lap.
1992 Volvo 240 WARNING: Never use any single seat belt for more than one occupant. Never wear the shoulder portion of the belt under the arm or otherwise out of position. Such use could, in event of accident, cause injury. Volvo recommends that all occupants fasten their seat belts. Aftermarket devices used to induce slack into the shoulder belt portion of Volvo's three-point belt system will have detrimental effect on the amount of protection available to you in the event of a collision.
1992 Volvo 240 WARNING! As its name implies, SRS is designed to be a SUPPLEMENT to - not a replacement for the three-point belt system. The airbag is not designed to be released in the event of a side or rear-end collision, or during a rollover situation. For maximum protection, wear seat belts at all times. Be aware that no system can prevent all possible injuries that may occur in an accident. The airbag system includes a gas generator (1), surrounded by the airbag itself (2).
1992 Volvo 240 A self-diagnostic system incorporated in the sensor monitors the SRS. If a fault is detected, the "SRS" warning light will illuminate. The light is included in the warning indicator light cluster in the instrument panel. Normally, the SRS warning lamp should light up when the ignition is switched on and should go out after 10 seconds or when the engine is started. Check that this light is functioning properly every time the car is started.
1992 Volvo 240 Should you have any questions about the SRS system, please contact your authorized Volvo Dealer or the Consumer Affairs Department. Contents | Top of Page file:///K|/ownersdocs/1992/1992_240/92240_037.
1992 Volvo 240 pg. 44 Doors and locks, Child safety locks Unlocking front doors Both front doors can be unlocked by using the starting (ignition) key. Turning the key ¼ turn counterclock wise (right door : clockwise) lifts the lock buttons on the window ledge and the door can be opened by pulling the handle. To open a door from inside, the lock button must first be pulled up. Central lock The vehicle is equipped with a central lock system.
1992 Volvo 240 Child safety locks The buttons are located on the rear door jambs. A The lock functions normally B The door cannot be opened from the inside. WARNING: In the event of an accident, the rear seat passengers cannot open the doors from the inside with the buttons in position B. Wagon model contains child safety lock on tailgate. The lock differs from that shown above. See section titles "Wagon, tailgate". pg.
1992 Volvo 240 Unlocking Locking Withdraw key in vertical position The trunk lock can also be disconnected from the central locking system (only 4-doors) by turning the key counterclockwise as shown below. Withdraw key in horizontal position The trunk is now always locked. This option can be used if for example, you lend your car to somebody. If you give only the service key to the driver it will not be possible to open the trunk.
1992 Volvo 240 To open the hood: Pull the release handle (located under the left side of the dash). Lift the hood slightly, insert a hand under the center line of the hood and depress the safety catch handle. Open the hood. WARNING! Check that the hood locks properly when closing. Long load storage (except wagon) A flap in the rear seat makes it possible to carry "long loads" such as skis, etc. file:///K|/ownersdocs/1992/1992_240/92240_044.
1992 Volvo 240 WARNING! When braking rapidly the load could be displaced and cause injury to occupants. Sharp edges on the load should be covered for protection. It is essential that the "load" be secured safely. Use belts locked around the folded down armrest (see illustration). WARNING! Do not place heavy objects on the rear window shelf. These objects can become dangerous projectiles in the event of sudden braking. Always secure large or heavy objects with the seat belts.
1992 Volvo 240 Side-view mirrors A Adjustment up/down B Adjustment sideways Power mirrors (optional) A Adjustment up/down B Adjustment sideways Avoid using ice scrapers made of metal as they can easily scratch the mirror surface. WARNING! The mirrors should always be adjusted before driving. Objects seen in the wide angle right side mirror are closer than they appear to be. pg. 48 Interior light, Sunroof, Refueling file:///K|/ownersdocs/1992/1992_240/92240_044.
1992 Volvo 240 Interior light 1. Light always on. 2. Light always off. 3. Light is on when either of the front or rear doors are opened. The wagon model has a slightly different kind of interior lamp housing. On certain models a time delay device illuminates the interior light for approx. 15 seconds after closing the driver's door. This facilitates finding starting (ignition) switch, etc., during darkness. Sunroof (certain models) The sunroof is operated by a handle located between the sun visors.
1992 Volvo 240 Refueling The fuel tank cap is located behind the door on the right rear fender. Open cap slowly during hot weather. When filling, position the cap in the special bracket on the door. After filling the tank, install the cap and turn until a "click" is heard. The tank holds 15.8 gallons (60 liters). An optional locking cap is also available. Refer to section titled "Fuel requirements" for additional information. Contents | Top of Page file:///K|/ownersdocs/1992/1992_240/92240_044.
1992 Volvo 240 pg. 49 Rear seat (wagon) Folding rear seat Depress either lever located at the front bottom edge of the rear seat cushion (right or left side). Tilt the seat towards the front seat. Note: It may be necessary to move front seats forward or raise the seat backs slightly to allow rear seat to fold down. Remove the head restraints from the rear seat by grasping the restraint and lifting straight up. Secure the head restraints.
1992 Volvo 240 Warning: When returning the rear seat to its normal position, make sure the latches are securely locked and the seat belts are easily accessible for use. Removing seat cushion The seat cushion can be easily removed to provide a slightly larger cargo storage area. To remove, lift the seat cushion out of the hinges. Warning: When the rear seat is folded down, do not place heavy objects against the backs of the front seats.
1992 Volvo 240 To open from the outside: Depress the release button located under the tailgate handle. To open from the inside: Pull out the T-handle located at the bottom of the tailgate. Safety catch A The lid cannot be opened from the inside. B The lock functions normally. pg. 51 Cargo compartment (wagon) file:///K|/ownersdocs/1992/1992_240/92240_049.
1992 Volvo 240 Spare wheel, jack The spare wheel and jack are stored under the hatch to the left in the cargo compartment. Loosen the two clips ¼ turn and lift off the hatch. WARNING! Unless the station wagon is equipped with a cargo compartment seat (Volvo accessory), occupants should not ride in this section of the car. Concealed storage space There are two concealed storage areas under the cargo compartment floor.
1992 Volvo 240 Eyelets Six eyelets are provided in cargo compartment for anchoring cargo. Two eyelets are accessible when the seat back is folded forward. WARNING! Luggage or other cargo should not be stowed higher than the seat backs. All items should be secure in place. The eyelets are not to be used as occupant restraints or child seat restraints. See the section on Child Restraint Anchorages. pg. 52 Front seats file:///K|/ownersdocs/1992/1992_240/92240_049.
1992 Volvo 240 Driver seat height There are two levers, each with three positions, for adjusting the height of the seat (front and/or back of cushion). This allows adjustment of the seat cushion angle for added comfort. After adjusting the seat check that it is securely latched. Note: Do not attempt to raise seat height while seated. Horizontal seat adjustment Pull control upward, then slide seat forward or rearward to desired potion.
1992 Volvo 240 Contents | Top of Page file:///K|/ownersdocs/1992/1992_240/92240_049.
1992 Volvo 240 pg. 53 Operating the car: Page 54 Break-in period 55 Driving economy, shift indicator light 56 Starting the engine 57 Manual transmission 58 Automatic transmission 61 Emergency towing, towing information 62 Trailer hauling 63 Automatic transmission, brake system 64 Three way catalytic converter pg.
1992 Volvo 240 600 – 1,200 miles (1,000 – 2,000 km) 1st gear 25 mph (40 km/h) 2nd gear 40 mph (65 km/in) 3rd gear 60 mph (100 km/h) 4th gear 80 mph (130 km/h) 5th gear 90 mph (150 km/h) Avoid driving at low speed in high gear. * These are the maximum speeds recommended by the factory. Note that legislation in different countries and states can stipulate other max. speeds than those given here. Automatic transmission Do not activate "kick-down" during the first 1,200 miles (2,000 km).
1992 Volvo 240 more fuel and is subject to increased wear. ● Drive carefully and avoid rapid acceleration and hard braking. ● Do not exceed speed limit. ● Avoid carrying unnecessary items (extra load) in the car. ● Check tire pressures regularly (cold tires). ● Remove snowtires when threat of snow or ice has ended. ● Note that roof racks, ski racks, etc., increase air resistance and thereby fuel consumption. ● Avoid using automatic transmission kickdown feature unless necessary.
1992 Volvo 240 Note: Remove foot completely from the clutch pedal after each gear change when programming the control unit. pg. 56 Starting the engine To start the engine: 1 Enter the car and check that the seat is adjusted properly. Make sure the brake (and clutch) pedal can be depressed completely. Move the seat closer if necessary. 2 Fasten the seat belt. 3 Apply the parking brake if not already set. Depress the brake pedal with your right foot.
1992 Volvo 240 5-speed manual transmission Depress the clutch pedal fully when changing gears. Remove the foot from the clutch pedal after every gear shift. See "Shift indicator light" section for more information on economical use of the manual transmission. Recommended minimum and maximum speeds for each gear are listed in the specification section. Reverse gear (R) The detent collar on the gear shift lever prevents inadvertent selection of reverse gear. The collar must be lifted to engage reverse gear.
1992 Volvo 240 Shift positions P park D drive R reverse 2 intermediate N neutral 1 low The gear selector can be moved freely between D and 2. Selections of other positions are obtained by depressing the selector knob prior to moving the selector. Depressing the selector knob slightly allows selection of positions N and 1 . Depressing the selector knob fully allows selection of positions R and P. The gear lever is blocked in the P position.
1992 Volvo 240 ● ● ● ● for relatively slow highway driving. for city driving. when driving on mountain roads where precise speed control is desirable. for passing. 1 Low position If position 1 is selected when driving at high speeds, 2 is engaged first and 1 when the speed has dropped to approx. 30 mph (50 km/h). NOTE: No upshift once 1 is engaged. Use position 1 to select low gear with no upshift. Use for instance, when ascending and descending steep grades.
1992 Volvo 240 pg. 59 Automatic transmission (cont.) Button on gear selector knob and indicator light symbol. Disengaging 4th gear The transmission will engage 4th gear automatically after upshifting through first, second and third gears unless disengagement button on the side of the gear knob is pushed. When the button is pushed to disengage 4th gear, the transmission operates as a 3-speed unit. If the button is pushed while 4th gear is engaged, then a downshift to 3rd gear will occur.
1992 Volvo 240 Automatic down-shift to a lower gear is achieved by depressing the accelerator pedal fully and briskly. An up-shift will be achieved when approaching the top speed for a particular gear or by releasing the throttle pedal slightly. Kick-down can be used for maximum acceleration or when passing at highway speeds. pg. 60 Automatic Transmission (cont.) Starting and stopping a car equipped with automatic transmission 1 Enter the car and check that the seat is adjusted properly.
1992 Volvo 240 Front eyelet Rear eyelet Precautionary steps to observe when towing Please check with state and local authorities before attempting this type of towing as vehicles being towed are subject to regulations regarding maximum towing speed, length and type of towing device, lighting, etc. Steering must be unlocked. ● Remember that power brake and power steering assist will not be available when engine is inoperative.
1992 Volvo 240 NOTE: Refer to the section regarding "OnCall" CAUTION! Do not attempt to start the car by pushing or pulling as damage to the three-way catalytic converter can result. pg. 62 Trailer hauling When preparing for trailer hauling, observe the following: Use a trailer hitch which meets Federal Safety Standards for rear end collisions (FMVSS 301-75). For trailer weights exceeding 2,000 lbs (908 kgs) use only a trailer hitch offered as a Genuine Volvo Accessory.
1992 Volvo 240 For trailer weights between 2,650 -3,300 lbs (1,200-1,500 kgs) a top speed of 50mph (80km/h) should never be exceeded. ● Engine and transmission are subject to increased loads. Therefore, engine coolant temperature should be closely watched when driving in hot climate or hilly terrain. Use lower gear and turn off air conditioner if temperature gauge pointer enters the red range. ● Avoid overload and other abusive operation. ● Hauling a trailer affects handling, durability and economy.
1992 Volvo 240 pg. 63 Automatic transmission, Brake system The following "Special Tips" apply to cars with automatic transmission For steep hills and when driving for prolonged periods at low speeds, position 1 should be selected. Avoid, however, repeated changes since this can cause overheating of the transmission oil. For driving on mountain roads with long persistent uphill gradients, select position 2.
1992 Volvo 240 If one of the brake circuits should malfunction the red warning light will come on The pedal stroke increases slightly, the pedal feels softer and extra pressure is required for normal braking. If the light comes on while driving or braking, stop immediately and check the brake fluid level in the reservoir. WARNING! If the fluid level is below the MIN mark in either section of the reservoir: DO NOT DRIVE. Tow the car to a Volvo dealer, have the brake system checked and any leakage repaired.
1992 Volvo 240 your vehicle if you detect engine misfire, noticeable loss of power or other unusual operating conditions , such as engine overheating or backfiring. A properly-tuned engine will help in avoiding malfunctions that could damage the Catalytic Converter. Remember that tampering with or unauthorized modifications to the engine or the vehicle may be illegal and can cause catalyst or exhaust system overheating. This includes: – Altering fuel injection settings or components.
1992 Volvo 240 pg.
1992 Volvo 240 pg. 67 Maintenance service Maintenance inspection intervals Volvo advises you to follow the inspection program at 10,000 mile or 16,000 km intervals which is outlined in the "Warranties and Maintenance Records Manual". This maintenance program contains inspections and services necessary for the proper functioning of your car over the next inspection interval.
1992 Volvo 240 (16,000 km). The extended maintenance service intervals make it even more advisable to follow this program. Inspection and service should also be performed any time a malfunction is observed or suspected. It is recommended that receipts for vehicle emission services be retained in the even that questions arise concerning maintenance. See your "Maintenance Records Manual". Applicable warranties - U.S. In accordance with U. S. Federal Regulations, the following list of applicable U.S.
1992 Volvo 240 Timing Belt I R I Air Cleaner Filter R R Spark Plugs R R Manual Transmission Oil I I I I I I Automatic Transmission Oil I R I R I R Rear Axle Oil I I I I I I 1) See section "Engine Oil" for detailed information. 2) For services beyond 60,000 miles (96,000 km), consult your Maintenance Records booklet. pg. 69 Servicing (cont.
1992 Volvo 240 pg. 70 Servicing Engine The following items should be checked weekly by the owner. (This only takes a few moments.) Engine oil level Brake fluid Radiator coolant level Tire pressures (including spare) Operation of all lights Horns Windshield wipers Level of windshield fluid Description on page 73 84 86 94, 115 – – – – Description The following should also be carried out at regular intervals.
1992 Volvo 240 1 Data plate 2 Oil filler cap, engine 3 Oil dipstick, engine 4 Brake fluid reservoir 5 Washer fluid reservoir 6 Expansion tank, coolant 7 Power steering reservoir 8 Battery Contents | Top of Page file:///K|/ownersdocs/1992/1992_240/92240_065.
1992 Volvo 240 pg. 71 Fuel requirements, Refueling Unleaded Fuel Each Volvo has a catalytic converter and must use only unleaded gasoline (as specified on the instrument panel and by a label near the filler inlet). U.S. and Canadian regulations require that pumps delivering unleaded gasoline be labelled "UNLEADED". Only these pumps have nozzles which fit your car's filler inlet. It is unlawful to dispense leaded fuel into a vehicle labelled "unleaded gasoline only".
1992 Volvo 240 Refueling The fuel tank filler cap is located behind the door on the right rear fender. Open cap slowly during hot weather conditions. When filling, position the cap in the special bracket on the door. After filling the tank, install the cap and turn until a "click" is heard. The fuel tank is designed to hold approximately 15.8 US gal. (60 liters), with sufficient volume left over to accommodate possible expansion of the fuel in hot weather.
1992 Volvo 240 PROTECT THE ENVIRONMENT It is illegal to pollute drains, water courses and soil. Use authorized waste collection facilities, including approved recycling centers and garages providing facilities for disposal of used oil and used oil filters. If in doubt, contact your local authority for advice on disposal. pg. 73 Engine fluids Checking oil level The oil level should be checked at least every 3,000 miles (5,000 km) or more frequently if needed.
1992 Volvo 240 Coolant Maintain fluid level between MAX and MIN marks on expansion tank. Mixture of 50 percent Volvo Original coolant/antifreeze or similar and 50 percent water should be used. See "Coolant" section. Brake fluid Without removing the cap, check that the level is above the MIN mark. Brake fluid DOT 4 or 4+. See "Brake fluid" section. Battery Check level in conjunction with normal service or once a year. Electrolyte level 1/4"-3/8" (5-10mm) above plates. Use distilled water. Never add acid .
1992 Volvo 240 section. Batteries contain corrosive and toxic acids. It is of the utmost importance that old batteries are disposed of correctly. Your Volvo dealer can assist you in this matter. pg. 74 Engine Oil, 10,000-mile (16,000-km) oil/oil filter change interval Oil quality According to API SG* * Oils with designations SG-CD comply with these requirements Oil with a different quality rating may not provide adequate engine protection.
1992 Volvo 240 Note: SAE 15W/40 must not be used at low ambient temperatures; see viscosity chart. Volvo recommends the use of oils with the American Petroleum Institute (API) label. This label certifies that the oil conforms to the applicable standards and specifications of the API.
1992 Volvo 240 Fill coolant through the expansion tank. The heater controls should be fully open when draining and filling. Add coolant until the level is up to the MAX mark or slightly above. Start engine and run until hot. Check the cooling system connections for tightness. Also re-check the coolant level. Capacity: 9.9 US qts. = 9.4 liters (manual transmission models); 9.7 US qts. = 9.
1992 Volvo 240 Torque manifold nuts A loose manifold could alter air/fuel ratio and cause an increase in emission and/or poor driveability. Valves The valve clearance should be checked every 30,000 miles (48,000 km). Exhaust Gas Recirculation (EGR) This system operates by returning some of the exhaust gases to the engine to be recombusted: since this lowers the combustion temperature the amount of nitrogen oxides released into the atmosphere is reduced.
1992 Volvo 240 pg. 77 Servicing Engine Fuel System The fuel injection system is all-electronic and is microprocessor controlled. It can continually compensate for variations in engine load, speed and temperature to give the best economy and power. The most unique feature of the system is the air mass meter which measures the mass of the inducted air instead of the volume.
1992 Volvo 240 Fuel system cap, tank, lines and connections The ability of the fuel system to control hydrocarbon emissions is dependent largely on a leak-free system. Check for proper sealing of gasoline filler cap which contains "O"-ring type seals. Check all evaporative hoses in vehicle for tightness. Check fuel lines under vehicle. Repair if necessary.
1992 Volvo 240 and continuous operation at its working temperature. This type of Lambda-sond™ does not require periodic replacement. Catalytic Converter This is a supplementary device in the exhaust system, designed to reduce exhaust emissions. This device is mainly a container with a ceramic material insert, designed to let exhaust gases pass through channels in the insert. The channel walls are covered by a thin layer of platinum and rhodium.
1992 Volvo 240 The PCV nipple in the intake manifold should be cleaned after 60,000 miles (96,000 km). pg. 81 Servicing (cont.) Engine Evaporative Emissions Evaporative control systems Vehicles intended for the North American market are equipped with a fuel vapor evaporative control system, which prevents gasoline fumes from being released into the atmosphere.
1992 Volvo 240 CAUTION: Do not use silicone-based lubricants, which can have adverse effects on electrical components. WARNING! The ignition system operates at very high voltages. Special safety precautions must be followed to prevent injury: Always turn the ignition off when: connecting engine test and diagnostic equipment to the vehicle (timing light, tach-dwell tester, ignition oscilloscope, etc.) ● Replacing ignition components e.g. plugs, coil, distributor, high-tension leads, etc.
1992 Volvo 240 pg. 82 Manual transmission Manual transmission with overdrive, M47 II Capacity: 1.6 US qts = 1.5 liters. Fluid type: Automatic Transmission Fluid Type F The oil level should be up to the level/filler plug. When replacing transmission oil, drain the oil immediately after driving, while it is still hot, by removing the drain plug. Warning: Use care to prevent possible burning from hot transmission oil. pg. 83 Automatic transmission file:///K|/ownersdocs/1992/1992_240/92240_082.
1992 Volvo 240 Automatic transmission Capacity: 7.8 US qts (7.4 liters) Fluid type: Automatic Transmission Fluid type Dexron II D. Replace: every 20,000 miles (32,000 km). A Cold transmission : fluid temperature = + 105 °F (+ 40 °C) . This is a normal temperature for the transmission after idling for about 10 minutes. At fluid temperature below +105 °F (+40 °C), the level may be below the MIN mark. B Warm transmission : fluid temperature = + 195 °F ( + 90 °C) .
1992 Volvo 240 WARNING! The oil may be very hot! Do not use rags which can leave lint on the dipstick. The transmission is topped up via the dipstick tube. The space between the MIN and MAX marks on the dipstick corresponds to 0.5 US qts (0.5 liter). Do not fill the transmission with too much fluid, since this can result in fluid being ejected from the transmission. Too little fluid, on the other hand, can negatively affect transmission operation, particularly in very cold weather. pg.
1992 Volvo 240 Power steering fluid Capacity: 0.8 US qts = 0.75 1iters Fluid type: ATF type F only Replace: no fluid change required. The dipstick is attached to the cap. Fluid level should be between MIN and MAX marks. Add fluid when the level is at the ADD mark. Brake fluid Fluid type: DOT 4 or 4+ file:///K|/ownersdocs/1992/1992_240/92240_082.
1992 Volvo 240 Replace: every 2 years or 30,000 miles (48,000 km). Check, without removing the cap, that the level is above the "MIN" mark of the fluid reservoir. Always entrust brake fluid changing to a Volvo dealer. Change brake fluid every year when driving under extremely hard conditions (mountain driving etc.) and if the car is equipped with a non factory air dam. pg.
1992 Volvo 240 Door hinges (lower) and door stop A grease B oil No. Lubricating point Lubricant 1 Trunk lid lock keyhole Low temperature grease 2 Trunk lid hinges Oil 3 Door lock keyhole outer sliding surfaces Oil 4 Sunroof wind deflector Oil 5 Hood hinges Oil 6 Hood lock Oil 7 Front seat slide rails and latch devices Oil 8 Window regulator Oil, grease Locking device Silicon grease (Accessible after door upholstery panels removed) 9 Door hinges Grease Door stop Oil pg.
1992 Volvo 240 Check coolant level The cooling system must be filled with coolant and not leak to operate at maximum efficiency. Check the coolant level regularly. The level should be between the "Max"' and "Min" marks on the expansion tank. The check should be made with particular thoroughness when the engine is new or the cooling system has been drained. Do not remove the filler cap other than for topping up with coolant.
1992 Volvo 240 Note: Do not add water only. Water by itself reduces the rust protective and anti-freeze qualities of the coolant and has a lower boiling point. It can also cause damage to the cooling system if it should freeze. See 'Specifications' section of the manual for type of coolant recommended. Cooling system The risk of overheating is greatest, especially in hot weather, when: - towing a trailer up steep inclines for prolonged periods at full throttle, and at low engine rpm.
1992 Volvo 240 5 If any electrical welding work is performed on the vehicle, the ground lead and all the connecting cables of the alternator must be disconnected and the welder wires placed as near the welding point as possible. WARNING! The Supplemental Restraint System is grounded under the driver's seat. Do not loosen the two screws grounding the unit. Do not ground other electrical components using these screws or any other points near them.
1992 Volvo 240 WARNING! To prevent possible explosion, never expose battery to open flame or electric spark. Do not smoke near battery. Batteries generate hydrogen gas which is flammable and explosive. Battery fluid contains sulfuric acid which can cause serious injury. Do not allow battery acid to contact eyes, skin, fabrics or painted surfaces. If contact occurs, thoroughly flush affected area immediately with water. Obtain medical attention immediately if eyes are affected.
1992 Volvo 240 pg. 88 Replacing bulbs Replacing bulbs The replacement of bulbs in the various lighting units is shown on the following pages. Make sure when installing bulbs, that the guide pin on the socket fits into its corresponding recess. When installing bulbs, do not touch the glass with your fingers. The reason for this is that grease, oil or any other impurities can be carbonized onto the bulb and damage the reflector. Use bulbs of correct type and voltage.
1992 Volvo 240 Front light bulbs Loosen the Phillips screws and remove the lens. The bulbs can now be removed by pressing them inwards and turning them slightly counterclockwise. When re-installing lens, check that the gasket is in position. Bulbs Power Socket CP(W) 1 Front position 24/2.2(21/5) BaY15d¹) Side marker lights 2 Front turn signal 24/2.2(21/5) BaY15d¹) 1) US Bulb No. 1157NA pg. 89 Replacing bulbs (cont.) Tail lamp bulbs, sedan model All tail lamp bulbs are replaced from inside of trunk.
1992 Volvo 240 1 Unscrew and remove tail lamp inside cover. Note that inside cover is hooked at the upper edge. Lift the lower end out/up and unhook upper edge. 2 Turn bulb holder approx 3/8" (1 cm) counterclockwise and remove it. 3 Depress bulb in bulb holder, turn it slightly counterclockwise, and remove it. 4 Install a new bulb. Install bulb holder in tail lamp. NOTE: One of the bulb holder tabs is wider and fits only in corresponding recess. Turn bulb holder clockwise. Check that bulb lights.
1992 Volvo 240 pg. 90 Replacing bulbs (cont.) Tail lamp bulbs, wagon model All bulbs in the tail light cluster are removed from the inside. Changing bulb, left hand side: Remove the spare tire cover and the spare wheel. Changing bulb, right hand side: ● Remove the right hand stowage cover. ● Loosen the clip and move panel aside (see illustration). The procedure for changing a bulb is basically the same as for other models.
1992 Volvo 240 Bulbs 1 Rear fog light (Driver side only) 2 Back-up light 3 Rear turn signal 4 Brake light/tail light CP W Socket US Bulb No 32 21 Ba 15s 1156 32 32 21 21 Ba 15s Ba 15s BaY 32/3 21/5 15d 1156 1156 1157 License plate light, sedan model Slide the bulb housing backwards until it is released from the front edge. Pull out the lamp housing and replace the bulb. Insert the front edge of the lamp housing and press up the rear edge by hand.
1992 Volvo 240 License plate light, wagon model Insert a screwdriver through the opening in the housing and depress the catch tab. Pull out the housing assembly. Bulbs Power Socket License plate light, 5 W S 8.5 - 8 wagon Removing cover on sedans Removing cover on wagons High-mounted stop light On sedans (top), use screwdriver to depress catch then pull plastic cover up and away from the light assembly. On wagons (bottom).
1992 Volvo 240 Press in reflector catch to release reflector assembly. Swing out reflector and replace bulb. Snap reflector in and check that bulb lights when brake pedal is depressed. Align the light assembly catches with the holes in the lamp housing and press it into place. Bulbs Power Socket US Bulb No High mounted 32 cp/ 21 W Ba 15 s 1156 stop light WARNING! When using a screwdriver to pry plastic components, take care to avoid scratching or breakage. Use eye protection whenever possible. pg.
1992 Volvo 240 Insert a screwdriver through the opening in the right side of the housing and depress the catch tab. Pull out the housing assembly and replace the bulb. Bulb Power Socket Interior light 10 W S 8.5 - 8 15 W SV8,5 Trunk light Remove screw holding the light assembly. Lift it out to remove. Replace the bulb. Reinstall by first inserting the guides into one side, then press in the light assembly and install the screw. Bulb Power Socket Trunk light 15 W S 8.
1992 Volvo 240 Replacing fuses The fuse box is positioned in front of the left front door pillar. When replacing fuses, check that the correct amperage is used. Never use fuses of higher amperage, unless specified by your Volvo dealer. If one fuse repeatedly fails, take the car to your Volvo dealer for fault-tracing. A spare fuse kit is available from your Volvo dealer. Warning: Turn starting (ignition) switch OFF before replacing fuses. Excessive heat may be created by a short circuit.
1992 Volvo 240 13 Heated front seats, Daytime running lights - relay (Canada) 16 A 14 Rear fog lights 8 A 15 Parking lights (left side), License plate light 8 A 16 Parking lights (right side), Instruments and control panel lights, Shift indicator light 8 A ABS-equipped vehicles: this system is protected by a separate 10A fuse located under the seat on the passenger's side. Refer to the fuse location chart at fuse box for fuses specific to your car.
1992 Volvo 240 pg. 94 Wheels and tires Checking and correcting tire pressure Check the tire pressure when refueling. The tire pressure should only be corrected when the tires are cold. With warm tires, correct only when the pressure is too low. The tire temperature (and, thus, pressure) rises after driving just a few miles.
1992 Volvo 240 The tires have a so-called "wear indicator" in the form of a number of narrow strips running across or perpendicular to the tread. When approx. 1/16 " (1.5 mm) is left on the tread, these strips show up and indicate the tire should be replaced. Tires with less than 1/16" (1.5 mm) tread have a very poor grip in rain or snow. Snow chains Snow chains can be used on your Volvo with the following restrictions: Snow chains should be installed on rear wheels only.
1992 Volvo 240 pg. 95 Wheels and tires (cont.) General When replacing worn tires, it is recommended that the tire be identical in type (radial) and size as the one being replaced. Using a tire of the same make (manufacturer) will prevent altering the driving characteristics of the vehicle. How to improve tire economy ● ● ● ● ● ● ● Maintain correct tire pressure. Drive smoothly: avoid fast starts, hard braking and tire screeching. Tire wear increases with speed.
1992 Volvo 240 WARNING! Current legislation prohibits the use of this tire other than as a temporary replacement for a punctured tire. In other words, it must be replaced as soon as possible by a standard tire. Roadholding, etc., might be affected with the "Special Spare'' in use. Do not exceed 50 mph (80 km/h). WARNING! Special wheel rims Only special wheel rims, tested and approved by Volvo, are suitable for use with the factory-installed air dam.
1992 Volvo 240 Alternate version of jack NOTE: The jack in your car comes in two versions. If your car is equipped with the alternate version (see illustration), the crank handle can be folded out by pressing the nob on the handle downward. To attach the jack, refer to the illustration on the following page. To avoid excessive tire wear and rebalancing, mark and reinstall wheels in same location and position as before removal.
1992 Volvo 240 Clean the contact surfaces on the wheel and hub. Lift the wheel and place it on the hub. Make sure that you align the wheel with the guide stud on the wheel hub prior to installation. Install the wheel nuts clockwise and tighten lightly. The bevelled side of each nut should face the wheel. Lower the vehicle to the ground and alternately torque the nuts to 85 ft. lbs. (115 Nm). Install the wheel cap. pg. 97 Wheel changing (cont.
1992 Volvo 240 WARNING! The jack's hook must engage the pin in the jack attachment (A). The car's weight must not rest on the jack's hook (B). ● Never crawl under a car supported by a jack. ● Use the jack intended for the car when replacing a wheel. For any other job use stands to support the end of the car being worked on. ● Apply the parking brake, engage first or reverse gear (pos. P for cars equipped with automatic transmission). ● Block the wheels standing on the ground.
1992 Volvo 240 Washing The car should be washed at regular intervals since dirt, dust, insects and tar spots adhere to the paint and may cause damage. When washing the car, do not expose it to direct sunlight. Use lukewarm water to soften the dirt before you wash with a sponge, and plenty of water, to avoid scratching. A detergent can be used to facilitate the softening of dirt and oil. Special car washing detergent or household detergent can be used. A suitable mixture is about 2.5 fl. oz. (8.
1992 Volvo 240 cm). Do not spray into the locks. Bird droppings/Tree sap Remove from paintwork as soon as possible. Otherwise the finish may be permanently damaged. Chromed parts Chromium-plated and anodized parts should be washed with clean water as soon as they become dirty. This is particularly important if you drive on gravel roads or on roads where salt is used during the winter. After the car has been washed, apply wax or an anti-rust preparation.
1992 Volvo 240 CAUTION: Do not use cleaning solvents to clean the seat belts. Cleaning floor mats The floor mats should be vacuumed or brushed clean regularly, especially during the winter when they should be taken out for drying. Spots on textile mats can be removed with a mild detergent. Anti-rust treatment Your Volvo has been rust protected at the factory. On external surfaces a heavy coat of wear resistant material has been used, while on the internal surfaces a lighter rust inhibitor is used.
1992 Volvo 240 pg. 100 Paint touch-up Paint touch-up Paint damage requires immediate attention to avoid rusting. Make it a habit to check the finish regularly, for instance when washing the car. Touch-up if necessary. Paint repairs require special equipment and skill. Contact your Volvo dealer for any extensive damages. Minor scratches can be repaired by using Volvo touch-up paint. Note: When ordering touch-up paint from your Volvo dealer, use the paint code indicated on the service label.
1992 Volvo 240 2 Thoroughly mix the primer and apply it with a small brush. When the primer surface is dry, the paint can be applied using a brush. Mix the paint thoroughly, apply several thin paint coats and let dry after each application. pg. 101 Paint touch-up (cont.) 3 If there is a longer scratch, you may want to mask to protect surrounding paint. Touching-up damaged paint on fender edges and sills Material: file:///K|/ownersdocs/1992/1992_240/92240_100.
1992 Volvo 240 Primer – spray can Paint – spray can Masking tape Note: When touching-up the car, it should be clean and dry. The surface temperature should be above 60 ° F (+15 ° C). When large surfaces have to be repainted, suitably mask the surrounding area with masking tape and paper. Remove this masking as soon as the final coat has been sprayed on, before the paint dries. 1 Remove loose flakes of paint with masking tape. Shake the spray can for at least 1 minute. Spray the primer on.
1992 Volvo 240 Several factors influence the speed at which corrosion will occur: 1 The length of time various parts of a car stay wet. Parts of the car filled with road dirt and water remain damp for long periods of time even after other parts have dried. Particular attention should be paid to the underside of the car and floor sections inside. The floor sections stay wet because moisture collects and remains under the floor matting.
1992 Volvo 240 11 All fluid levels. Cold weather/Engine fuel system During the winter, large variations in temperature cause condensation to form in the fuel tank and can impair the running of the engine. This can be reduced by adding dry gas to the fuel. There is less risk of condensation forming in the fuel tank if it is kept full or nearly full. Engine cooling system Volvo original coolant/anti-freeze coolant should be used all year round.
1992 Volvo 240 charge is too low. Windshield washers Anti-freeze washer fluid should also be added to the washer fluid container for the windshield and rear window (tailgate, wagon model) washer. This is particularly important during the winter because the windshield frequently becomes dirty and is often splashed with water which freezes rapidly. This may necessitate the frequent use of the windshield washer and wipers. Your Volvo dealer can supply you with suitable anti-freeze for this purpose.
1992 Volvo 240 pg. 104 Service diagnosis The diagnoses outlined below are intended to serve only as a guide to locate and temporarily correct minor faults. Causes of unsatisfactory performance should be investigated and corrected by your Volvo dealer. Condition: Starter fails to operate (or operates very slowly) Possible cause Correction Weak battery or dead cell.
1992 Volvo 240 Possible cause Correction Intake system leaking. Check vacuum hose connections at manifold and auxiliary air valve. Check for fuel in the tank. No fuel reaching engine. Check fuse No 4. Check that the high tension lead from the coil to the distributor cap is connected and that the wires to the distributor and coil are connected. No spark Check the fuse for the engine control system. The fuse is located in the engine compartment on the left wheel housing by the ignition coil.
1992 Volvo 240 Defective wires. Check wire terminals at: fuel pump, fuse No. 5 and 7, coil, distributor, ignition switch and relays. Intake system leaking. Check vacuum hose connections at manifold and auxiliary air valve. Fuel filter clogged. Clean fuel tank filter and replace fuel line filter. Condition: Excessive fuel consumption Possible cause Correction Fuel lines leaking. Check tightness. Spark plugs worn. Replace plugs.
1992 Volvo 240 P-position lock (SHIFTLOCK RELEASE) Manually releasing the gear selector If the car's electrical system is not functioning, the gear selector must be released manually. The catch is located under the brushes in the gear shift cover (see illustration). Push the catch gently to the left. Select a gear pg. 108 Label information The Vehicle Identification Number should always be quoted in all correspondence concerning your vehicle with the dealer and when ordering parts.
1992 Volvo 240 For further information regarding these regulations, please consult your Volvo dealer. Contents | Top of Page file:///K|/ownersdocs/1992/1992_240/92240_104.
1992 Volvo 240 pg. 109 Specifications 110 Dimensions and weights 110 Cargo space 111 Engine 112 Cooling system 112 Fuel system 112 Ignition system 113 Power transmission 113 Front suspension 114 Capacities 114 Electrical system pg. 110 Specifications (cont.
1992 Volvo 240 Max. trailer weight (trailer equipped with service brakes) Trailers without brakes Max. hitch load 3300 lbs (1500 kg) 3300 lbs (1500 kg) 1540 lbs (700 kg) 165 lbs (75 kg) 1540 lbs (700 kg) 165 lbs (75 kg) Cargo Space Length with rear seat up Length with rear seat down Length with seat cushion removed Maximum width Height Volume with rear seat up Wagon models 44.5" (113 cm) 74.0" (188 cm) 77.6" (197 cm) 53.1" (135 cm) 32.9" (84 cm) 41 cu. ft. (1.2 m³) 76 cu. ft. (2.
1992 Volvo 240 Engine B230F (2.3 liters; 141 cu. in.) Liquid-cooled, gasoline, 4-cylinder in-line engine. Cast-iron cylinder block with cylinders bored directly in block. Aluminum-alloy cylinder head with single overhead camshaft and separate intake and outlet channels. Engine lubrication is provided by a gear pump driven from the crankshaft. Full-flow type oil filter. Exhaust-emission control accomplished by fuel injection, Lambda-sond™ system and catalytic converter.
1992 Volvo 240 Coolant: Volvo Original coolant/antifreeze Fuel system The engine is equipped with an electronic fuel injection system. Ignition System Firing order 1-3-4-2 Ignition setting (12 ° B.T.D.C. at 750 rpm) Spark plugs Bosch WR7DC (or equivalent) Spark plug gap 0.028-0.032" (0.7-0.8 mm) Tightening torque 15-22 ft. lbs. (20-30 Nm) Distributor, direction of rotation Clockwise pg. 113 Specifications (cont.) POWER TRANSMISSION Manual or automatic transmission. Hypoid type final drive.
1992 Volvo 240 Rear axle ratio 3.31:1 mph km/h 1st gear 5.4 8.7 2nd gear 10.0 16.2 3rd gear 15.8 25.5 4th gear 21.7 34.9 5th gear 26.4 42.5 Reverse 5.9 9.5 Front suspension McPherson type spring and strut suspension. Shock absorbers housed in strut casing. Rack and pinion steering. Safety-type steering column. The alignment specifications apply to an unloaded car but include fuel, coolant and spare wheel. Toe-in, measured on the wheel rim: 1/16" ± 3/64" (1.5 ± 1.
1992 Volvo 240 pg. 114 Specifications (cont.) Capacities Fuel tank 15.8 US gals 60 liters Cooling system - manual transmission - automatic transmission - expansion tank separately 9.9 US qts 9.7 US qts 0.7 US qts 9.4 liters 9.2 liters 0.6 liters 4.0 US qts 3.5 US qts 3.85 liters 3.35 liters Transmission: - manual, M47 II - automatic, AW70 Rear axle – 1031 1.6 US qts 7.8 US qts 1.5 liters 7.4 liters 1.7 US qts Power steering gear 0.8 US qts Windshield washer fluid 3.4 US qts 1.6 liters 0.
1992 Volvo 240 Lights, 12 V US bulb Power No. Socket No. of bulbs 45 W/65 2 W 21 W/24 2 Position Lights, front 1157NA cp BaY 15d 2 5 W/2.2 cp 21 W/24 Turn Signals, front 1157NA cp BaY 15d 2 5 W/2.
1992 Volvo 240 Parking Brake Headlights Oil Pressure Overdrive Off (automatic trans.) Warning Flashers El. Heated Window Seat Belts Bulb Failure 1.2 W 1.2 W 1.2 W 1.2 W 1.2 W 1.2 W 2W 1.2 W W2x4.6d W2x4.6d W2x4.6d W2x4.6d W2x4.6d W2x4.6d Ba 9 s W2x4.6d 1 1 1 1 1 1 2 1 pg. 115 Specifications (cont.) Recommended max. and min.
1992 Volvo 240 Car model US Tire CDN Wheel rim Tire Wheel rim Sedan 185/70R 5,5x14" 185/70R 5,5X14" Wagon 185R14 5,5x14" 185R14 5,5x14" Special spare 5x15" 5x15" pg. 116 Volvo Service Manuals Service Manuals for your Volvo are available for purchase. These are the same used by competent Volvo technicians.
1992 Volvo 240 Volvo supports Voluntary Mechanic Certification by the A.S.E.* Certified mechanics have demonstrated a high degree of competence in specific areas. Besides passing exams each mechanic must also have worked in the field for two or more years before a certificate is issued. These professional mechanics are fully able to analyze vehicle problems and perform the necessary service procedures to keep your Volvo at peak operating condition. Note! *The above pertains to USA only. pg.
1992 Volvo 240 WARNING! Carbon monoxide is a poisonous colorless and odorless gas which is present in all exhaust gases. If you ever smell exhaust fumes inside the vehicle, make sure the passenger compartment is ventilated and immediately return the vehicle to dealer for correction. Never sit in a parked or stopped car for any extended amount of time, nor have it unattended while engine is running. Never operate the engine in confined, unventilated areas.
1992 Volvo 240 Never operate engine in closed unventilated areas. Changing a wheel, see pages 96, 97 a bulb, see pages 88-92 a fuse, see page 93 WARNING! The cooling fan may start or continue to operate (for up to 6 minutes) after the engine has been switched off. VOLVO Volvo Car Corporation Göteborg, Sweden TP 3276/2 (Canada & U.S.A.) 20.000.9.91. Printed Elanders Tryckeri, Kungsbacka 199 Contents | Top of Page file:///K|/ownersdocs/1992/1992_240/92240_114.