Technical data

Safety precautions ................................................. 2

General information ................................................ 5

Repair instructions ................................................. 6

Special tools .......................................................... 9

Technical data ....................................................... 10

Presentation ........................................................... 14

Disassembly

Cylinder head ......................................................... 16

Transmission ......................................................... 17

Camshaft ............................................................... 17

Pistons, connecting rods........................................ 18

Flywheel ................................................................ 18

Crankshaft ............................................................. 18

Overhaul

Cylinder head ......................................................... 19

Valve guides .......................................................... 19

Valve seats............................................................ 19

Valves ................................................................... 19

Valve springs ......................................................... 20

Rockers ................................................................. 20

Injectors ................................................................. 21

Injector sleeves ..................................................... 21

Assembling the cylinder head ................................ 22

Feed pump ............................................................. 22

Camshaft ............................................................... 23

Crankshaft ............................................................. 24

Pistons .................................................................. 24

Connecting rods ..................................................... 25

Thermostat ............................................................ 25

Sea water pump ..................................................... 25

Engine unit

2001, 2002, 2003, 2003T

Index

Assembly

Crankshaft ............................................................. 26

Pistons .................................................................. 26

Flywheel ................................................................ 27

Transmission ......................................................... 27

Control mechanism, injection pumps...................... 28

Smoke limiter ......................................................... 28

Valve mechanism .................................................. 30

Injection setting ..................................................... 30

Venting the fuel system ......................................... 33

Turbo compressor .................................................. 34

Cooling system ...................................................... 38

Electrical system ................................................... 40

Fault tracing ........................................................... 42