ASSEMBLY, INSTALLATION, AND REMOVAL OF CONTACTS AND MODULES FOR QUADRAPADDLE™ SIGNAL CONTACTS AND MODULES TABLE OF CONTENTS SECTION 1 RECEIVER CONTACT ASSEMBLY INSTRUCTIONS SECTION 2 ITA CONTACT ASSEMBLY INSTRUCTIONS SECTION 3 WIRE WRAP CONTACT TERMINATION INSTRUCTIONS SECTION 4 CONTACT INSTALLATION AND REMOVAL INSTRUCTIONS SECTION 5 MODULE INSTALLATION AND REMOVAL INSTRUCTIONS SECTION 6 PCB INSTALLATION AND REMOVAL INSTRUCTIONS SECTION 7 CROSS REFERENCE TABLES APPENDIX PRODUCT PERFORMANCE SPECIFICATIONS
VIRGINIA PANEL CORPORATION QUADRAPADDLE SIGNAL CONTACTS AND MODULES USER’S MANUAL: SECTION 1 QUADRAPADDLE™ SIGNAL RECEIVER CONTACT ASSEMBLY PART # 610 138 116 TOOLS REQUIRED Crimp Tool, Part # 910 101 125 Dimensions shown: [millimeters] inches CRIMP TOOL SETUP 1. Using the Crimp Tool, Part # 910 101 125 (Figure A), with the wire gauge numbers facing you, squeeze the tool handles together until the ratchet releases; this will open the tool. 2.
VIRGINIA PANEL CORPORATION QUADRAPADDLE SIGNAL CONTACTS AND MODULES USER’S MANUAL: SECTION 2 QUADRAPADDLE™ SIGNAL ITA CONTACT ASSEMBLY PART # 610 138 109 / 610 138 112 TOOLS REQUIRED Crimp Tool, Part # 910 101 103 Locator, Part # 910 104 140 CRIMP TOOL SETUP 1. Set up the Crimp Tool, Part # 910 101 103 (Figure A), by loosening the latch locking screw (counter-clockwise, until turning stops). Remove any previously used locator. 2.
QUADRAPADDLE SIGNAL CONTACTS AND MODULES USER’S MANUAL: SECTION 3 VIRGINIA PANEL CORPORATION QUADRAPADDLE SIGNAL WIRE-WRAP CONTACT TERMINATION PART # 610 138 122 / 610 138 118 TOOLS REQUIRED Wire Stripping Tool Wire-wrap gun Wire-wrap bit ASSEMBLY INSTRUCTIONS NOTE: VPC performs wire-wrap terminations in accordance with IPC-A-620 standards. NOTE: Wire-wraps must be performed with solid wire. Stranded wire will not work for wire wrapping. VPC recommends 26 to 30 AWG wire. 1. Cut and strip the wire.
VIRGINIA PANEL CORPORATION QUADRAPADDLE SIGNAL CONTACTS AND MODULES USER’S MANUAL: SECTION 4 QUADRAPADDLE SIGNAL RECEIVER CONTACT INSTALLATION AND REMOVAL PART # 610 138 116 TOOLS REQUIRED Phillips Screwdriver Flat Blade Screwdriver QuadraPaddle Receiver Extraction Tool, Part # 910 110 112 CONTACT INSTALLATION INSTRUCTIONS 1. Assemble the contact to the respective wire.
QUADRAPADDLE SIGNAL CONTACTS AND MODULES USER’S MANUAL: SECTION 4 VIRGINIA PANEL CORPORATION QUADRAPADDLE SIGNAL TWIN FEMALE RECEIVER CONTACT REPLACEMENT PART # 610 138 100 TOOLS REQUIRED Phillips Head Screwdriver Flat Blade Screwdriver Tweezers or Needlenose Pliers CONTACT REMOVAL INSTRUCTIONS 1. Remove the module from the receiver frame.
QUADRAPADDLE SIGNAL CONTACTS AND MODULES USER’S MANUAL: SECTION 4 VIRGINIA PANEL CORPORATION QUADRAPADDLE SIGNAL ITA CONTACT INSTALLATION AND REMOVAL PART # 610 138 109 / 610 138 112 / 610 138 115 TOOLS REQUIRED QuadraPaddle ITA Extraction Tool, Part # 910 110 111 CONTACT INSTALLATION INSTRUCTIONS 1. Assemble the contact to the respective wire. NOTE: For more information concerning the process of crimping the contact, see contact assembly instructions in Section 2 of this User’s Manual. 2.
VIRGINIA PANEL CORPORATION QUADRAPADDLE SIGNAL CONTACTS AND MODULES USER’S MANUAL: SECTION 4 QUADRAPADDLE SIGNAL ITA FOR WIRE WRAP CONTACT INSTALLATION AND REMOVAL PART # 610 138 122 TOOLS REQUIRED QuadraPaddle Wire Wrap ITA Insertion Tool, Part # 910 113 106 QuadraPaddle ITA Extraction Tool, Part # 910 110 111 CONTACT INSTALLATION INSTRUCTIONS NOTE: For information concerning the process of wrapping the contact, see contact assembly instructions in Section 3 of this User’s Manual. 1.
QUADRAPADDLE SIGNAL CONTACTS AND MODULES USER’S MANUAL: SECTION 5 VIRGINIA PANEL CORPORATION QUADRAPADDLE SIGNAL STANDARD/90 SERIES MODULE INSTALLATION AND REMOVAL TOOLS REQUIRED 3 /32 Allen Wrench INSTALLATION INSTRUCTIONS 1. Place the module in the receiver or ITA until the upper and lower module screws touch the mating holes in the inner frame.
QUADRAPADDLE SIGNAL CONTACTS AND MODULES USER’S MANUAL: SECTION 5 VIRGINIA PANEL CORPORATION QUADRAPADDLE SIGNAL ICON MODULE INSTALLATION AND REMOVAL TOOLS REQUIRED Phillips Head Screwdriver INSTALLATION INSTRUCTIONS NOTE: The receiver strain relief plate or the ITA cover may need to be removed prior to installing or removing an iCon module. Please refer to the appropriate User’s Manual for instructions on how to perform these steps. 1.
VIRGINIA PANEL CORPORATION QUADRAPADDLE SIGNAL CONTACTS AND MODULES USER’S MANUAL: SECTION 6 QUADRAPADDLE SIGNAL RECEIVER PCB ADAPTER INSTALLATION AND REMOVAL PART # 510 150 125 / 510 150 126 / 510 150 127 / 510 150 128 / 510 150 141 / 510 150 142 / 510 150 148 / 510 150 155 TOOLS REQUIRED 3 /32 Allen Wrench PCB ADAPTER INSTALLATION AND REMOVAL INSTRUCTIONS 1. Using the supplied 3/32 Allen wrench, install the receiver module into the receiver frame with the two 4-40 x 1¼” screws.
QUADRAPADDLE SIGNAL CONTACTS AND MODULES USER’S MANUAL: SECTION 6 VIRGINIA PANEL CORPORATION QUADRAPADDLE SIGNAL CUSTOM RECEIVER PCB ADAPTER INSTALLATION AND REMOVAL PART # 510 150 152 / 510 109 315 TOOLS REQUIRED 3 /32 Allen Wrench PCB ADAPTER INSTALLATION AND REMOVAL INSTRUCTIONS 1. Solder the header to PCB (IPC-A-610 standard is recommended for PCB design). The PCB must be manufactured with the header installation area complying with recommended PCB layout (Figure A). 2.
VIRGINIA PANEL CORPORATION QUADRAPADDLE SIGNAL CONTACTS AND MODULES USER’S MANUAL: SECTION 6 QUADRAPADDLE SIGNAL CUSTOM RECEIVER PCB ADAPTER INSTALLATION AND REMOVAL PART # 510 150 152 / 510 109 315 PCB ADAPTER INSTALLATION AND REMOVAL INSTRUCTIONS, CONTINUED 4. Access the rear of the receiver frame and install the 4-40 stand-offs to the 4-40 X 1¼” module retaining screws according to Table 1 (Figure B). 5.
QUADRAPADDLE SIGNAL CONTACTS AND MODULES USER’S MANUAL: SECTION 6 VIRGINIA PANEL CORPORATION QUADRAPADDLE SIGNAL ITA PCB ADAPTER INSTALLATION AND REMOVAL PART # 510 109 339 / 510 151 123 / 510 151 125 TOOLS REQUIRED 3 /32 Allen Wrench PCB ADAPTER INSTALLATION AND REMOVAL INSTRUCTIONS 1. Install the ITA module into the ITA frame with the two 4-40 double-ended studs. The long end of the stud should pass through the ITA module (Figure A).
VIRGINIA PANEL CORPORATION QUADRAPADDLE SIGNAL CONTACTS AND MODULES USER’S MANUAL: SECTION 6 QUADRAPADDLE SIGNAL CUSTOM ITA PCB ADAPTER INSTALLATION/REMOVAL PART # 510 151 121 / 510 109 316 TOOLS REQUIRED 3 /32 Allen Wrench PCB ADAPTER INSTALLATION AND REMOVAL INSTRUCTIONS 1. Solder the header to the PCB (IPC-A-610 standard is recommended for PCB design). The PCB must be manufactured with the header installation area complying with the recommended PCB layout (Figure A). 2.
QUADRAPADDLE SIGNAL CONTACTS AND MODULES USER’S MANUAL: SECTION 6 VIRGINIA PANEL CORPORATION QUADRAPADDLE SIGNAL CUSTOM ITA PCB ADAPTER INSTALLATION/REMOVAL PART # 510 151 121 / 510 109 316 PCB ADAPTER INSTALLATION AND REMOVAL INSTRUCTIONS, CONTINUED 3. Fasten the shroud assembly to the PCB using two 2-56 x .25” flat head screws (Figure C). Torque screws to 2 in-lbs [0.22 Nm]. 4. Install the ITA module into the ITA frame with the two 4-40 double-ended studs.
VIRGINIA PANEL CORPORATION QUADRAPADDLE SIGNAL CONTACTS AND MODULES USER’S MANUAL: SECTION 6 QUADRAPADDLE TWIN FEMALE/TWIN MALE MODULE TO PCB LAYOUT AND MOUNTING PART # 510 150 130 / 510 150 137 / 510 151 107 / 510 150 131 / 510 150 135 / 510 151 108 Modules with twin female contacts can be used to connect directly to a PCB mounted male header (Figure A). Modules with twin male posts can be soldered directly to a PCB (Figure B).
QUADRAPADDLE SIGNAL CONTACTS AND MODULES USER’S MANUAL: SECTION 6 VIRGINIA PANEL CORPORATION QUADRAPADDLE DOUBLE FEMALE/DOUBLE MALE MODULE TO PCB LAYOUT AND MOUNTING PART # 510 150 130 / 510 150 137 / 510 151 107 / 510 150 131 / 510 150 135 / 510 151 108 ...Continued from previous page Dimensions shown: [millimeters] inches 1 5.41 .213 TYP, OPTIONAL HOLES TO ACCESS MODULE MOUNTING SCREWS 7.62 .300 3 EQUAL SPCS. @ [2.54] .100 3.81 .150 TYP. 6.99 .275 119.38 4.700 47 EQUAL SPCS. @ [2.54] .100 133.
7-1 CRIMP TOOL LOCATOR EXTRACTION INSERTION 510 161 101 510 161 102 510 161 107 910 101 103 910 104 140 910 110 111 910 113 106 610 138 109 X X X X X X X X X 610 138 112 X X X X X X X X X 610 138 115 X X X X X X 610 138 122 X X X X X X X X 610 138 118* X X X X X X X ICON ITA MODULES X 510 151 127 610 138 117* 510 151 124 510 151 108 X 510 150 135 510 150 136 510 150 137 510 150 147 X X X X X X X X For more information visit vpc.
QUADRAPADDLE SIGNAL CONTACTS AND MODULES USER’S MANUAL: APPENDIX VIRGINIA PANEL CORPORATION Product Performance Specifications QuadraPaddle Connector 1. Scope 1.1 Content This specification covers the performance, tests and quality requirements for the QuadraPaddle Connector and connector system. This contact is a separable electrical connection device for mating to a .025 inch round or square post. The crimped type of contact can be used with 22 to 30 AWG wire sizes.
QUADRAPADDLE SIGNAL CONTACTS AND MODULES USER’S MANUAL: APPENDIX VIRGINIA PANEL CORPORATION Contacts • 610138100 • 610138116 • 610138109 • 610138117 3. Requirements 3.1 Design and Construction Product shall be of design, construction and physical dimensions specified on applicable product drawings. 3.2 Materials A. Female Contact • Beryllium Copper • Gold over nickel plating B. Male contact • Brass • Gold over nickel plating per MIL-DTL-45204D C. Housing • Plastic, Glass filled, Liquid Crystal Polymer 3.
QUADRAPADDLE SIGNAL CONTACTS AND MODULES USER’S MANUAL: APPENDIX VIRGINIA PANEL CORPORATION 3.
QUADRAPADDLE SIGNAL CONTACTS AND MODULES USER’S MANUAL: APPENDIX VIRGINIA PANEL CORPORATION 3.6 Termination Resistance Measurement Setup Figure 2. Termination Resistance Measurement Points - Double Female contact Figure 3. Termination Resistance Measurement Points - Wire Crimp Contact 3.7 Current Rating Graph Figure 4. Temperature Rise vs. Current 4 of 6 For more information visit vpc.com Rev.
QUADRAPADDLE SIGNAL CONTACTS AND MODULES USER’S MANUAL: APPENDIX VIRGINIA PANEL CORPORATION 3.8 Bandwidth Graph dB Loss Frequency (GHz) Figure 5. Male to Female QuadraPaddle connectors de-embedded (-3 dB at 1.2 GHz) 3.
QUADRAPADDLE SIGNAL CONTACTS AND MODULES USER’S MANUAL: APPENDIX VIRGINIA PANEL CORPORATION 4. Quality Assurance Provisions 4.1 Qualification Testing A. Sample Selection Samples shall be prepared in accordance with applicable instruction sheets and shall be selected at random from current production. All test groups shall each consist of a minimum of 5 connectors containing at least 30 contacts total each and equal posts to mate with receptacles.
