OPERATION MANUAL KLEENSCREEN FILTRATION SYSTEM SUPPLEMENT INSTRUCTION MANUAL FOR: Gas Fryer Models GR35F GR45F GR65F GR85F ML-126998 ML-126999 ML-135534 ML-135535 GRD35F GRD45F GRD65F GRD85F ML-126732 ML-126735 ML-126738 ML-126741 GRC35F GRC45F GRC65F GRC85F ML-126733 ML-126736 ML-126739 ML-126742 Electric Fryer Models ERD50F ML-135561 ERD85F ML-135563 ERC50F ERC85F 2ERD50F 2GRD45F ML-135565 ML-135567 For additional information on Vulcan-Hart Company or to locate an authorized parts and service pr
Table of Contents GENERAL ............................................................................................................................................. 3 ASSEMBLY .................................................................................................................................... 3 CONTROLS AND COMPONENT LOCATIONS — GAS FRYERS .................................................... 4 CONTROLS AND COMPONENT LOCATIONS — ELECTRIC FRYERS .........................................
OPERATION AND CARE OF KLEENSCREEN FILTRATION SYSTEM SAVE THESE INSTRUCTIONS GENERAL The KleenScreen Filtration System filters the oil as it is pumped back to its respective tank. Valves inside the doors under each fry tank must be set so only one tank is being drained, filtered and pumped back at any one time.
CONTROLS AND COMPONENT LOCATIONS — Gas Fryers The filter tank cover is removed to show component locations. Fig.
CONTROLS AND COMPONENT LOCATIONS — Electric Fryers The filter tank cover is removed to show component locations. Fig.
OPERATION WARNING: HOT FRYING COMPOUND AND PARTS CAN CAUSE BURNS. USE CARE WHEN OPERATING, CLEANING OR SERVICING THE FRYER. USE CARE WHEN FILTERING. DO NOT LEAVE UNATTENDED. WARNING: SPILLING HOT FRYING COMPOUND CAN CAUSE SEVERE BURNS. DO NOT MOVE THE FRYER WITHOUT DRAINING ALL FRYING COMPOUND FROM THE TANK. FILTERING PROCEDURE WHEN USING LIQUID SHORTENING 1. Turn the fryer's power OFF and open the doors (Fig. 3).
6. To start filtering, pull out the red filter valve handle (Fig. 7) of the fryer tank to be filtered. Use a brush to remove all the residue from the bottom of the tank into the drain tube. Let the oil recycle for 1 to 3 minutes, flushing residue from the tank bottom into the filter. PL-41606 PL-41605 Gas Fryer Electric Fryer Fig. 7 7. Close the red fryer tank drain lever (Fig. 8) by turning the lever clockwise until it stops. The fryer tank will now refill. 8.
2. Set the fryer thermostat at 350°F (177°C). 3. Once shortening has melted, stir oil to eliminate solid shortening in the cold zone (Fig. 10). All solid shortening must have melted completely. - MAX - MIN - - MAX - MIN - COLD ZONE COLD ZONE 4. Allow the fryer to idle at 350°F (177°C) for 10 minutes, if filtering from a cold start. 5. Turn the fryer off. Make sure filter tank and parts are properly assembled (pages 3 through 5).
3. While holding the discard hose at the base of the fitting, use your free hand to slide the collar away from the end of the female fitting (Fig. 12). Align the male and female parts of the quick disconnect line and push the hose onto the male connector discharge fitting. Release the collar. Pull the discharge hose away from the fryer to make sure discharge hose is fully inserted and locked. PL-41613 PL-41614 Gas Fryer Electric Fryer Fig. 12 4. Turn the filter power switch ON (Fig. 13).
MAINTENANCE WARNING: HOT FRYING COMPOUND AND PARTS CAN CAUSE BURNS. USE CARE WHEN OPERATING, CLEANING OR SERVICING THE FRYER. USE CARE WHEN FILTERING. WARNING: SPILLING HOT FRYING COMPOUND CAN CAUSE SEVERE BURNS. DO NOT MOVE THE FRYER WITHOUT DRAINING ALL FRYING COMPOUND FROM THE TANK. WARNING: DISCONNECT THE ELECTRICAL POWER TO THE MACHINE AND FOLLOW LOCKOUT/ TAGOUT PROCEDURES. CLEANING THE FILTER DRAWER 1. Pull the filter drawer out and remove the filter tank cover. 2.
FRYER BOIL-OUT INSTRUCTIONS CAUTION: Do not run water or boil-out solution through the filter motor or pump. Do not use the filter during boil-out or cleaning of the fryer. Before cleaning the fryer, read the entire cleaning instructions provided by the cleaning product's manufacturer. Some cleaners will require a boil-out procedure at boiling temperature, and some will not. If your cleaning product company calls for a boil-out procedure, follow their procedures after performing steps 1 through 5.
18. After rinsing the tank, close the drain valve and refill the tank with hot water to the - Max - fill line. 19. Add 1 cup (0.2 L) of vinegar per 20 lb (9 kg) of fryer capacity to neutralize any caustic ingredients remaining from the boil-out solution. 20. Turn the fryer on and slow boil for a few minutes with the thermostat set at 210°F to 225°F (99°C to 107°C). 21. Turn the fryer off and drain the tank (see steps 14 and 15). 22. Close the drain valve and rinse the tank again with hot water. 23.