Owners manual

WARN INDUSTRIES
9 89294A0
MOUNTING
Step 3- Mount the Handlebar
Switch
WARNING
To prevent serious injury or death from
electrical fi re:
Never route electrical cables across sharp
edges.
Never route electrical cables near parts that
get hot.
Never route electrical cables through or near
moving parts.
Avoid pinch and wear/abrasion points when
installing all electrical cables.
WARNING
To avoid injury and property damage:
Use caution if moving or repositioning the ATV/UTV
controls so as to not compromise the safe operation
of the ATV/UTV. Select a mounting position that will
provide clearance for all vehicle controls.
Before securing the switch cable with tie wraps, make
sure that the handlebars have full range of motion.
1. Switch should be installed on the left
handlebar. A piece of electrical tape around
the handlebar will help prevent rotation of
mount on the handle bar.
2. Do NOT tighten over any hoses or cables.
3. Once the handlebar switch is mounted, route
the wire harness to where the contactor will
be mounted.
4. Using the provided wire splice, splice the
end of the red 20ga wire to a key controlled,
fused, accessory circuit (power-point) of the
ATV/UTV. The wire should only have power
when the key is in the “ON” position.
Figure 5: Handlebar Mount. Exact positioning may vary
depending on the ATV/UTV make and model.
Figure 6: Mini-rocker switch assembly.
Splice and tape
wire together
WARN INDUSTRIES
89294A0 10
MOUNTING
Step 4 - Mount the Remote
Socket (optional on some models)
WARNING
To prevent severe injury or death.
Always verify area is clear of fuel lines, fuel tank, brake
lines, electrical wires, etc., when drilling.
WARNING
To prevent serious injury or death from
electrical fi re:
Never route electrical cables across sharp
edges.
Never route electrical cables near parts that
get hot.
Never route electrical cables through or near
moving parts.
Avoid pinch and wear/abrasion points when
installing all electrical cables.
1. Determine the mounting location for the
remote socket, drill three holes and install
(see Figures 7 and 8).
2. Route the wire harness to where the
contactor will be mounted.
3. Using the provided wire splice, splice the
end of the red 20ga wire to a key controlled,
fused, accessory circuit (power-point) of the
ATV/UTV. The wire should only have power
when the key is in the “ON” position.
NOTE: If installing both switches, both 20 gage
red wires MUST be spliced to a key controlled
accessory circuit of the ATV/UTV as described in
step 4, page 9.
Figure 7 and 8. Remote socket installation
10-24 hex nut &
lockwasher
10-24 hex nut & hex
head capscrew
Keyway must point
down
6.4mm (1/4 in.) diameter, 2 places
22.2mm (7/8in.)
22.2mm (7/8in.) diameter
44.5mm (1-3/4in.)
Not to scale. Do NOT use as a template!