Installation Guide

ManualsBrandsWEATHER GUARD ManualsTruck Tool Boxes675-3-01

ATTENTION: PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS

BEFORE ASSEMBLING, INSTALLING OR USING THIS PRODUCT.

TRUCK STORAGE SOLUTIONS

SECURING YOUR REPUTATION

WEATHERGUARD.COM

INSTALLATION MANUAL

STEEL & ALUMINUM SIDE BOX WITH

PACK RAT

DRAWER UNITS

NOTICE

MODELS

DANGER

CAUTION

Use specic aluminum upt components when installing WEATHER GUARD®

products to aluminum truck beds. Follow additional instructions if mounting

to an aluminum truck bed. There may be left over components depending on

upt.

Any modication or unintended use of this product shall immediately void all

manufacturers warranties. Manufacturer disclaims all liability for injuries to

persons or property resulting from any modication to, or unintended use of

this product.

Danger of explosion. Do not use this product for storing or transporting

ammables, explosives, hazardous materials, or hazardous waste, such

as containers of gasoline, solvents, gun powder, dynamite, propane tanks,

acetylene tanks and cutting torches. This product is only intended and safe

for use in storing and transporting small tools, equipment and other similar

materials. Any modications made to, or unintended use of this product, could

create a hazardous condition that can cause death, serious personal injury or

property damage.

Part No. 24-0292 REV. C ECN 5583 05/15

WARNING

Prior to drilling, so as not to cut or puncture fuel tanks, fuel lines, electric

wires, etc., check under vehicle for locations. All oor mounting bolts near the

gas tank area should be installed from the underside of the vehicle, to guard

against the gas tank being punctured in the event of a collision. This would

mean not using Blind Fastener in this area. Holes drilled in this area should be

3/8".

Before marking the leg mounting holes, check inside the box for location of

gas spring housing and components that may obstruct safe drilling. To keep

debris out of your eyes when checking the underside of the vehicle, or when

drilling, always wear protective eyewear.

ALUMINUM & STEEL ALL PURPOSE CHEST

Note: X represents the color code for your model: 0 = Clear | 3 = White | 5 = Black | 52 = Matte Black

644-X-01, 645-X-01, 654-X-01, 655-X-01, 664-X-01, 665-X-01, 674-X-01, 675-X-01, 684-X-01, 685-X-01

Summary of content (7 pages)

PAGE 1
INSTALLATION MANUAL TRUCK STORAGE SOLUTIONS SECURING YOUR REPUTATION ® STEEL & ALUMINUM SIDE ALL BOX WITH ALUMINUM & STEEL PURPOSE CHEST ® PACK RAT DRAWER UNITS ATTENTION: PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS BEFORE ASSEMBLING, INSTALLING OR USING THIS PRODUCT.
PAGE 2
TOOLS REQUIRED • Electric Drill • Bits: 3/8", 1/2" • Open or Box End Wrench - (2) 1/2", 9/16" • Hammer • Pencil/Marker • Oil/Grease • Center Punch • Tape Measure PARTS LIST (4) 5/16-18 Blind Fastener (1) Installation Tool (4) Floor Mounting Spacer (1) Tray with Dividers (8) 5/16" Flat Washer (4) 5/16-18 Nylon Lock Nut (Except Models 644 & 645) (4) 5/16-18 x 1-1/4" Hex Head Bolt (1) 5/16-18 x 2-1/4" Black Oxide Bolt (4) Rubber Grommet (4) 5/16" Lock Washer (4) 11/32" x 7/8" Plastic Washer (8)
PAGE 3
INSTALLATION INSTRUCTIONS Note: • If your truck bed is constructed of aluminum, use zinc rich primer to coat drilled holes. • If the pickup is fitted with a plastic drop-in bed liner, it may need to be drilled, trimmed, or cut for proper installation of truck box. • Truck box cover may not properly latch until box is fully bolted to truck bed. Drill 3/8"D holes • Periodically check tightness of mounting bolts to ensure proper attachment. • Use touch-up paint on any drilled holes to prevent oxidation.
PAGE 4
STEP 3 Attach Box to Truck Bed (Select 1 of 4 mounting styles that fits your application) Style 1: No Bedliner, using through bolts BOX FLOOR RIB 5/16-18 Nylon Lock Nut Style 2: Bedliner, using through bolts 5/16-18 x 1-1/4" Hex Head Bolt 5/16-18 x 1-1/4" Hex Head Bolt 5/16" Flat Washer Rubber Grommet 5/16" Flat Washer Rubber Grommet 5/16" Flat Washer ALUMINUM TRUCK BED INSTALLATION: Place a 5/16" x 3/4" plastic washer between the floor rib and 5/16” flat washer.
PAGE 5
FEATURE OPERATION Lock System The WEATHER GUARD® Extreme Protection™ Lock is designed to provide maximum security, while providing ease of use and years of reliable service. When in the locked mode, the button remains retracted in a tamper-resistant position. When the button is pressed in the unlock mode, the latches are activated and the cover opens. Lock Unlock Turn the key counterclockwise to the locked position as indicated on the lock bezel.
PAGE 6
SERVICE PARTS # PART # DESCRIPTION FITS MODEL # 1 Gas Spring (2 PK) 665-X-01 7096 -2PK 1 7095 -2PK Gas Spring (2 PK) 644-X-01, 645-X-01, 654-X-01, 655-X-01, 664-X-01, 665-X-01, 674-X-01, 675-X-01 1 7902 -2PK Gas Spring (2 PK) 684-X-01 1 7904 -2PK Gas Spring (2 PK) 685-X-01 2 7748-XX Lock & Key Set (XX = key code) (1 lock, 2 keys, retainer clip) All Chests 3 7750-XX Key Replacement (XX = key code ) (2 keys) All Chests 4 7731 Latch & Striker Kit (1 latch, All Chests 1 striker, mou
PAGE 7
KNAACK LLC LIMITED LIFETIME WARRANTY FOR WEATHER GUARD® PRODUCTS WEATHER GUARD® Products — Limited Lifetime Warranty (Purchased on or after 1/1/2009) KNAACK LLC (the “Manufacturer”) warrants to the original purchaser only that WEATHER GUARD® Truck and Van Products (the “WEATHER GUARD® Product”) will be free from defects in material and workmanship from the date of purchase and continuing for the expected lifetime of the WEATHER GUARD® Product.