Overview of Primary Product

Part Number 550-141-186/0914
27
s)NSTALLATIONs3TART5Ps-AINTENANCEs0ARTS
 3YSTEMPROPERLYlLLEDWITHWATER
2. Automatic air vent, if used, open one turn (water boilers only)?
3. Air purged from system (water boilers only)?
4. Steam boilers properly skimmed?
5. Air purged from gas piping? Piping checked for leaks?
6. Are proper orifices installed? See
Control Supplements for orifice sizes.
7. Follow
Control Supplement and operating instruction label on boiler for proper start-up. Also refer to
Section 8, Placing boiler in operation, page 26.
8. Proper burner flame? Refer to
Check Pilot Burner Flames and Check Main Burner Flame, Section 10PAGE
 4ESTLIMITCONTROL7HILEBURNERSAREOPERATINGMOVETHEINDICATOROFTHELIMITCONTROLBELOWACTUALBOILER
water temperature or pressure. Burners should go off. The circulator should continue to operate (water boilers
only). Raise the limit control above boiler water temperature or pressure and burners should reignite.
 4ESTANYADDITIONALlELDINSTALLEDCONTROLS)FBOILERHASLOWWATERCUTOFFORADDITIONALHIGHLIMITOROTHER
controls, test for operation as outlined by the manufacturer. Burners should be operating and should go off
when controls are tested. When controls are reset, burners should reignite.
 4ESTIGNITIONSHUTOFFDEVICE4URNOFFGASATMANUALMAINGASVALVE#ONNECT6!#LEADSACROSS06AND
-606TERMINALSONPILOTPROVINGCONTROLMODULE%STABLISHCALLFORHEAT0ILOTSOLENOIDVALVEWILLCLOSEWITHIN
SECONDSANDREMAINOFFFORMINIMUMMINUTESTHENRETRYFORIGNITION2ESETSYSTEMBYTURNINGOFFAND
on the main electrical switch.
 ,IMITCONTROLSETTODESIGNTEMPERATUREORPRESSUREREQUIREMENTSOFSYSTEM
 &ORMULTIPLEZONESmOWADJUSTEDSOITISABOUTTHESAMEINEACHZONEWATERBOILERSONLY
 "OILERCYCLEDWITHOPERATINGCONTROL2AISETOHIGHESTSETTING"OILERSHOULDGOTHROUGHNORMALSTARTUPCYCLE
Lower to lowest setting. Boiler should turn off.
 -EASUREGASINPUTNATURALGASONLY
A /PERATEBOILERMINUTES
b. Turn off all other appliances.
c. At the natural gas meter, measure cubic feet of gas in ten seconds.
d. Calculate gas input:
s "TUHXX#&(
e. Btuh calculated should approximate input rating on rating plate.
 #HECKMANIFOLDGASPRESSUREBYCONNECTINGAMANOMETERTOTHEDOWNSTREAMTESTTAPPINGONMAINGASVALVE
s -ANIFOLDGASPRESSUREvWCFOR
natural gas.
s -ANIFOLDGASPRESSUREvWCFORpropane gas.
 3EVERALOPERATINGCYCLESOBSERVEDFORPROPEROPERATION
 /PERATINGCONTROLSETTOTHEDESIGNREQUIREMENT
 Installation and service certificate on this page completed?
 !LLINSTRUCTIONSSHIPPEDWITHTHISBOILERREVIEWEDWITHOWNERORMAINTENANCEPERSONNELRETURNEDTOENVELOPE
and given to the owner or displayed near boiler?
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Boiler model
Btuh input
Series
CP number
Date installed
____________
____________
____________
____________
____________
Installation instructions have been
followed.
#HECKOUTSEQUENCEHASBEENPER-
formed.
Information on this form is certified to
be correct.
Information received and left with
owner/maintenance personnel.
Installer
Address
Phone
Signature
___________________________
___________________________
___________________________
___________________________
___________________________

9
Check-out procedure — check off steps as completed
Proper orifices must be used. Failure to do so will cause severe personal injury, death or sub-
stantial property damage.
