MODEL 56105 1000 WATT 2-STROKE GENERATOR EPA CERTIFIED For replacement parts visit CARB COMPLIANT WENPRODUCTS.COM IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions.
TABLE OF CONTENTS Introduction.....................................................................................1 Safety Information............................................................................4 Generator Safety Warnings...............................................................5 Unpacking & Assembly.....................................................................8 Know Your Generator........................................................................8 Generator Preparation....
INTRODUCTION THANKS FOR PURCHASING THE WEN GENERATOR. Refer to the illustration below for the location of the serial number. Record the generator information in the spaces provided below. If assistance for information or service is required, please contact the Customer Service Help Line by calling 800-232-1195, M-F 8-5 CST; you will be asked to provide the following generator information when calling.
SAFETY INFORMATION WARNING: Before operating the generator, make sure to read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and serious injury. SAFETY INTRODUCTION Safety is a combination of common sense, staying alert, and knowing how your tool works. This manual contains important information regarding the generator’s potential safety concerns, as well as preparation, operation, and maintenance instructions.
GENERATOR SAFETY WARNINGS DANGER: CARBON MONOXIDE Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO). This is a poison gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO. NEVER use a generator inside homes, garages, crawl spaces, or other partially enclosed areas. Deadly levels of carbon monoxide can build up in these areas.
GENERATOR SAFETY WARNINGS WARNING: Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury. OPERATING ENVIRONMENT SAFETY 1. Using a generator indoors can kill you in minutes. Only use a generator outside and far away from windows, doors and vents. 2. Do not operate near open flame or flammable materials.
GENERATOR SAFETY WARNINGS GENERATOR OPERATION SAFETY 1. Only use the generator for its intended purposes. Modifying or using the generator for operations for which it was not designed may cause hazards and personal injury. 2. Do not touch bare wires or receptacles (outlets). 3. Do not exceed the wattage capacity of the generator by plugging in more electrical devices than the unit can handle. 4. Allow generator to run for several minutes before connecting electrical devices. 5.
UNPACKING & ASSEMBLY UNPACKING Place the packaging on a sturdy, flat surface. Carefully unpack the generator and all accessories from the box, making sure it is completely empty before discarding the package. Your generator comes with the items listed below. Please check to see that all of the following items are included with your generator.
KNOW YOUR GENERATOR Use the illustration below to become familiar with all the components and controls of this generator.
GENERATOR PREPARATION The following section describes the necessary steps to prepare the generator for use. If you are unsure about how to perform any of the steps please call (800) 232-1195 M-F 8-5 CST for customer service. Failure to perform these steps properly can damage the generator or shorten its life.
GENERATOR PREPARATION STEP 2: FILLING THE FUEL TANK WARNING: Keep generator away from open flame. This generator may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death if ignited. A nearby open flame can lead to explosion even if not directly in contact with gasoline. • Do not operate near open flame. • Do not smoke near the generator. • Always operate on a firm, level surface. • Always turn generator off before refueling.
STARTING THE GENERATOR DANGER: CARBON MONOXIDE Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO). This is a poison gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO. NEVER use a generator inside homes, garages, crawl spaces, or other partially enclosed areas. Deadly levels of carbon monoxide can build up in these areas.
STARTING YOUR GENERATOR Before starting the generator, make sure you have read and performed the steps in the “Generator Preparation” section of this manual. If you are unsure about how to perform any of the steps in this manual please call (800) 232-1195 M-F 8-5 CST for customer service. FUEL VALVE 1. Place the generator outside on a dry, level surface. Allow at least two feet of clearance on all sides of the generator. 1. No electrical devices should be connected to the generator during startup.
USING THE GENERATOR CALCULATING THE WATTAGE OF YOUR DEVICE(S) Connect electrical devices running on AC current according to their wattage requirements. Calculate the running wattage and starting wattage of the device(s) you wish to connect, and MAKE SURE that they are within the capacity of your generator.
USING THE GENERATOR The chart below serves as a reference for the estimated wattage requirements of common electrical devices. However, do not solely rely on this chart - all electronics and appliances are built differently. Always check the wattage listed on the electrical device before consulting this chart.
USING THE GENERATOR IN CASE OF OVERLOAD If your becomes overloaded from too much drawn wattage, the circuit breaker will shut off power to protect the generator. If an overload occurs, disconnect all electrical devices from the generator and wait five minutes, then press the circuit breaker to reset. Check the total wattage of the devices and reduce the load if it exceeds the capacity of the generator. NOTE: The circuit reset button is thermally activated.
MAINTENANCE RECOMMENDED MAINTENANCE SCHEDULE Proper routine maintenance of the generator will help prolong the life of the machine. Please perform maintenance checks and operations according to the Maintenance Schedule in Fig. 14. If there are any questions about the maintenance procedures listed in this manual, please call (800) 232-1195 M-F 8-5 CST or email techsupport@wenproducts.com. WARNING: Never perform maintenance operations while the generator is running.
MAINTENANCE CLEANING THE GENERATOR Keep the generator clean to prevent improper operation or machine damage from dirt and debris. Inspect all ventilation openings on the generator. These openings must be kept clean and unobstructed. If the generator becomes dirty, use a damp cloth to wipe exterior surfaces. Use a soft bristle brush to loosen dirt and oil and use a vacuum to pick up loose dirt. Use low pressure air (not to exceed 25 PSI) to blow away dirt.
MAINTENANCE AIR FILTER MAINTENANCE Check every 50 hours of operation (refer to Fig. 9 - Recommended Maintenance Schedule). Routine maintenance of the air filter helps maintain proper airflow to the carburetor. The air filter should be free of excessive dirt. To inspect and clean the air filter: 1. Undo the two screws (Fig. 11 - 1) holding the air cleaner cover in place using a Phillips head screwdriver (not included). 2. Wear gloves; air filter is oily. Remove the air filter element.
MAINTENANCE SPARK PLUG MAINTENANCE Refer to Recommended Maintenance Schedule in Fig. 9 for maintaining the spark plug. The spark plug is important for proper engine operation. Check the spark plug regularly for proper engine operation. A good spark plug should be intact, free of deposits, and properly gapped. To inspect or replace the spark plug: 1. Pull on the spark plug boot to remove it. Be careful not to tear any insulation or wire. 2.
MAINTENANCE DRAINING THE FUEL TANK Clean the fuel tank each year, or before storing the generator for extended periods of time. To drain the fuel tank: ON 1. Turn the fuel valve to the OFF (horizontal) position. 2. Remove the four bolts holding the fuel tank onto the generator frame (Fig. 16 - 1). 3. Lift the fuel tank and rotate it so as to clear the tank from the generator frame. The fuel valve should be visible.
TRANSPORTATION & STORAGE TRANSPORTING THE GENERATOR To prevent fuel spillage when transporting, be sure to perform the following: 1. Tighten the fuel cap. 2. Set the engine switch to OFF. 3. Drain the fuel tank if possible (see “DRAINING THE FUEL TANK” page 21). 4. Keep the generator upright. Never place the generator on its side or upside down - doing so will make it difficult to start. WARNING: Avoid direct sunlight inside a vehicle.
TROUBLESHOOTING GUIDE WARNING: Stop using the generator immediately if any of the following problems occur or risk serious personal injury. If you have any questions, please contact our customer service at (800) 232-1195, M-F 8-5 CST or email us at techsupport@wenproducts.com. PROBLEM Engine will not start. POSSIBLE CAUSE Engine switch is set to OFF. Set engine switch to ON. Fuel valve is turned to OFF. Turn fuel valve to ON. Engine is out of fuel. Add fuel (see page 10).
SPECIFICATIONS GENERATOR Rated Wattage 900 Watts Surge Wattage 1000 Watts Phase Single Rated Frequency 60Hz Rated Voltage AC 120V Rated Amperage 7A Length: 15 in. Product Dimensions Width: 12 in. Height:14.5 in.
WIRING DIAGRAM 25
62 62 64 37 63 62 26 70 63 37 64 78 70 61 81 67 79 60 80 8 56 59 65 8 57 49 58 19 66 54 1 19 56 48 53 5 46 34 47 45 55 3 15 34 11 12 45 44 44 4 19 19 16 6 44 14 77 73 44 7 13 17 6 43 67 76 42 20 18 37 75 3 7 24 21 63 68 72 74 70 2 26 25 75 34 22 23 21 50 51 71 70 27 34 9 52 28 69 10 8 5 29 10 9 9 30 31 37 8 9 32 38 31 35 37 38 32 40 36 34 39 34 33 34 34 34 34 41 EXPLODED VIEW & PARTS LIST
EXPLODED VIEW & PARTS LIST No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part No.
WARRANTY STATEMENT WEN Products is committed to building tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality. LIMITED WARRANTY OF WEN PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all WEN consumer power tools will be free from defects in material or workmanship during personal use for a period of two (2) years from date of purchase or 500 hours of use; whichever comes first.