600W PORTABLE GENERATOR Model # 56160 For replacement parts visit WENPRODUCTS.COM bit.ly/wenvideo IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions.
TABLE OF CONTENTS Generator Identification Service Record Introduction Safety Information Generator Safety Rules Know Your Generator Generator Preparation Starting the Generator Using the Generator Stopping the Generator Maintenance Storage & Transport Specifications Exploded View and Parts List Wiring Diagram Troubleshooting Warranty Statement 2 3 3 4 4 6 7 8 10 12 14 15 19 21 22 26 27 28
GENERATOR IDENTIFICATION If assistance for information or service is required, please contact the Customer Service Help Line by calling 800-232-1195; customer will be asked to provide generator information when calling. Refer to the illustration below for the location of the serial number. Record generator information in the spaces provided below.
INTRODUCTION Thank you for purchasing a WEN Generator. This manual provides important information regarding the safe operation and maintenance of this product. Read all the information carefully before the assembly and operation of your generator to avoid personal injury and damage to the machine. Please keep this manual available to all users during the entire life of the generator.
SAFETY INFORMATION SAVE THESE INSTRUCTIONS – This manual contains important instructions for the WEN generator that should be followed during installation and maintenance of the generator. For any questions regarding the hazard and safety notices listed in this manual or on the product, please call (800) 232-1195 M-F 8-5 CST or email techsupport@wenproducts.com before using the generator. DANGER: CARBON MONOXIDE Using a generator indoors CAN KILL YOU IN MINUTES.
GENERATOR SAFETY RULES 1. ONLY use a generator outside and far away from windows, doors and vents. Using a generator indoors can kill you in minutes. 2. Do not operate near open flame. This generator may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death if ignited. 3. Do not smoke near generator. 4. Do not use in rainy or wet conditions. 5. Always operate on a dry, firm, level surface. 15. Do not touch bare wires or receptacles (outlets). 16.
KNOW YOUR GENERATOR Carefully unpack and remove all contents from the box. Use the illustrations below to become familiar with the locations and functions of the various components and controls of this generator. If any part is damaged or missing, please contact our customer service at (800) 232-1195, M-F 8-5 CST or email techsupport@wenproducts.com.
GENERATOR PREPARATION CAUTION: The following section describes the necessary steps to prepare the generator for use. If after reading this section, you are unsure about how to perform any of the steps please call (800) 232-1195 M-F 8-5 CST for customer service. Failure to perform these steps properly can damage the generator or shorten its life. STEP 1 - ADD/CHECK OIL The generator is shipped without oil. A proper amount of oil must be added before operating the generator for the first time.
GENERATOR PREPARATION WARNING: Keep generator away from open flame. This generator may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death if ignited. A nearby open flame can lead to explosion even if not directly in contact with gasoline. Step 2 - ADD/CHECK GASOLINE Use fresh (within 30 days from purchase), lead-free gasoline with a minimum of 87 octane rating. The capacity of the fuel tank is 1.6 gallons. Do not mix oil with gasoline.
STARTING THE GENERATOR DANGER: CARBON MONOXIDE - USING A GENERATOR INDOORS CAN KILL YOU IN MINUTES. Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO). This is a poison gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO. NEVER use a generator inside homes, garages, crawl spaces, or other partially enclosed areas.
STARTING THE GENERATOR Before starting the generator, make sure you have read and performed the steps in the “Generator Preparation” section of this manual. If you are unsure about how to perform any of the steps in this manual please call (800) 2321195 M-F 8-5 CST for customer service. STARTING THE GENERATOR To start the generator, perform the following steps: 1. Place the generator outside on a dry, level surface. FUEL VALVE 2. Check there is sufficient level of oil in the crankcase.
USING THE GENERATOR DETERMINING ELECTRICAL DEVICES The chart below shows the rated and surge wattage of the generator. Generator 56160 Rated (Running) Wattage 1400 Surge Wattage 1600 Rated (Running) Wattage: the wattage that the generator can produce on a continuous basis. The total running wattage requirement of the electrical devices connected to the generator should not exceed the rated wattage of the generator 1400W.
USING THE GENERATOR DETERMINING ELECTRICAL DEVICES (CONTINUED) If the electrical specifications are not available for your electronic devices, estimated wattages are available in Fig. 11 on page 12. Do not solely rely on this chart - all electronics and appliances are built differently. These are not standard wattages across the board, only estimations. Check the wattage listed on the electrical device before consulting this chart.
USING THE GENERATOR SOME NOTES ABOUT POWER CORDS Long or thin cords can drain the power provided to an electrical device by the generator. When using such cords, allow for a slightly higher rated wattage requirement by the electrical device. See Fig. 13 for recommended cords based on the power requirement of the electrical device. Device Requirements Amps Watts (120V) 2.5 300 5 600 7.5 900 10 1200 15 1800 *NR = Not Recommended Max.
MAINTENANCE Proper routine maintenance of the generator will help prolong the life of the machine. Please perform maintenance checks and operations according to the schedule in Figure 8. If there are any questions about the maintenance procedures listed in this manual, please call (800) 232-1195 M-F 8-5 CST. IMPORTANT: Drain your carburetor after every use. Do not store the generator with fuel inside the tank for more than 2 months. Run the generator for 15 minutes a month to maximize its lifespan.
MAINTENANCE WARNING: Make sure the generator is shut off before performing any inspection or maintenance procedures. CHECKING/ADDING THE OIL Check the oil level of the generator according to the Recommended Maintenance Schedule in Fig. 14. The oil level should be checked before each use or every 8 hours of operation. The oil capacity of the generator engine is 11.8 fl. ounces. Add oil when the oil level is low.
MAINTENANCE DRAINING THE CARBURETOR Draining the carburetor is recommended after every use to prevent the fuel from clogging up the carburetor. The carburetor can be accessed from the backside of the generator between the engine and the air filter (Fig. 17). 1. Turn the fuel valve to OFF position to prevent gasoline from draining from the fuel tank. 2. Open up the carburetor drain plug (Fig. 17) with a screwdriver and drain out any gasoline that has built up inside. Carburetor Drain Plug Fig. 17 3.
MAINTENANCE AIR CLEANER MAINTENANCE Routine maintenance of the air cleaner helps maintain proper airflow to the carburetor. Occasionally check that the air cleaner is free of excessive dirt. The air cleaner should be checked every 50 hours of use. Refer to Recommended Maintenance Schedule in Fig. 14. Cover Bolt 1. Unscrew the cover bolt (Fig. 20) and remove the air cleaner cover. Remove the air cleaner element from the casing. 2. Check and clean the foam air cleaner element.
STORAGE & TRANSPORT DRAINING THE FUEL TANK Clean the fuel tank every year and before storing the generator for longer than one to two months. Refer to Recommended Maintenance Schedule in Figure 14. To drain the fuel tank: FUEL VALVE OFF 1. Turn the fuel valve to the OFF position (Fig. 22). ON 2. Prepare a suitable container under the carburetor for catching the drained fuel. Fig. 22 3. Open up the carburetor drain plug (Fig. 23) with a screwdriver. Gasoline will start to drain from the carburetor. 4.
STORAGE & TRANSPORT STORING THE GENERATOR Shut off the generator and allow the unit to cool to room temperature before storage. Never place any type of storage cover on the generator while it is still hot. Do not obstruct any ventilation openings. Store the generator and fuel in a cool and dry location, away from sources of heat, open flames, sparks or pilot lights. Follow the procedures below for properly storing your generator. For Short Periods (30 to 60 Days): • Drain the carburetor.
SPECIFICATIONS Rated Wattage Surge Wattage Phase Frequency Rated Voltage Rated Amperage Dimensions Weight 1400 Watts 1600 Watts Single 60Hz AC: 120V, DC: 12V AC: 12A, DC: 8A Length: 18.3 in. Width: 14.2 in. Height: 15.9 in. 56 lbs ENGINE Engine Type Engine Displacement Engine Speed Fuel Tank Capacity Oil Capacity Lubrication System Half-Load Run Time Noise Rating Spark Plug Type Spark Plug Gap Spark Plug Torque 4 stroke, OHV, single cylinder with forced air cooling system 98cc OHV 3600 RPM 1.
6.3 6.2 11.3 11.
EXPLODED VIEW AND PARTS LIST No. Part No. Description Qty No. Part No. Description Qty 1 56160-001 Frame 1 20 56160-020 Nut M6 1 2 56160-002 Isolator A 1 21 56160-021 Tooth Type Gasket Φ6 1 3 56160-003 Nut M8 4 22 56160-022 Clip Ф12 2 4 56160-004 Rubber Damping Bracket 4 23 56160-023 Panel Assembly 1 5 56160-005 Bolt M6X12 5 23.1 56160-023.1 Switch Assembly 1 6 56160-006 Fuel Tank Assembly 1 23.2 56160-023.2 NEMA 5-20R 120V Duplex Receptacle 1 23.
64.1 52.
EXPLODED VIEW AND PARTS LIST No. 1 2 3 4 5 6 7 8 9 Part No.
WIRING DIAGRAM 26
TROUBLESHOOTING IMPORTANT: If trouble persists, please call our customer help line at (800) 232-1195 M-F 8-5 Central Time. PROBLEM Engine will not start. Engine runs but there is no electrical output. CAUSE Engine switch is set to OFF. Fuel valve is turned to OFF. Choke is open. Engine is out of gas. Engine is filled with contaminated or old gas. Spark plug is dirty. Spark plug is broken. Generator is not on a level surface. SOLUTION Set engine switch to ON. Turn fuel valve to ON position.
WARRANTY STATEMENT Remember to save the receipt and to accurately fill out and mail the product registration card. Proof of purchase is required for all warranty work. WEN® Generators are under warranty to be free from defects in materials and workmanship for a period of two (2) years from date of original purchase. Generators used for Commercial or Rental use have a warranty period of 90 days from date of original purchase.