SAFETY USER MANUAL WGen9500DF Dual Fuel Portable Generator Gasoline: 9500 Running Watts | 12500 Peak Watts Propane: 8500 Running Watts | 11200 Peak Watts DO NOT RETURN THIS PRODUCT TO THE STORE If you have questions or need assistance, please call customer service at 855-944-3571.
INTRODUCTION TABLE OF CONTENTS INTRODUCTION FREQUENCY OF USE ����������������������������������������������������������18 AC CIRCUIT BREAKERS ������������������������������������������������������19 DISCLAIMERS �������������������������������������������������������������������������2 POWER MANAGEMENT �������������������������������������������������������19 SPECIFICATIONS �������������������������������������������������������������������3 ST SWITCH ����������������������������������������������������
INTRODUCTION SPECIFICATIONS NOTICE Specifications Running Watts: 9500 Gas / 8500 LPG Peak Watts: 12500 Gas / 11200 LPG Rated Voltage: 120/240V Rated frequency: 60 Hz @ 3600 RPM Phase: Single phase Total Harmonic ≤ 23% Distortion: Engine Displacement: 457 cc Starting Type: Recoil, Electric Start, Remote Fuel Capacity: 6.6 Gallons (25 Liters) Fuel Type: 87–93 octane* Oil Capacity: 1.16 US Quart (1.1 Liter) Oil Type: SAE 10W-30 Spark Plug: 91708 (F7TC) 0.024 – 0.032 in. Spark Plug Gap: (0.60 – 0.
SAFETY SAFETY SAFETY DEFINITIONS The words DANGER, WARNING, CAUTION, and NOTICE are used throughout this manual to highlight important information. Make sure that the meanings of this safety information is known to all who operate, perform maintenance on, or are near the generator. This safety alert symbol appears with most safety statements. It means attention, become alert, your safety is involved! Please read and abide by the message that follows the safety alerts symbol.
SAFETY SAFETY INSTRUCTIONS NOTICE Install battery-powered carbon monoxide detectors or plug-in carbon monoxide detectors with battery back-up in living areas. Fire and electrocution hazard. Do not connect to a building’s electrical system unless the generator and transfer switch have been properly installed and the electrical output has been verified by a qualified electrician.
SAFETY GENERAL SAFETY PRECAUTIONS FUEL SAFETY • Never use the generator to power medical support equipment. • Store fuel in a container approved for gasoline. • Do not operate the generator when you are tired or under the influence of drugs, alcohol, or medication. • Do not allow the generator’s gas tank to overflow when filling. • Do not use generator with electrical cords which are worn, frayed, bare, or otherwise damaged.
SAFETY LIQUID PETROLEUM GAS (LPG/PROPANE) Fire and explosion hazard. Never use a gas container, LPG/propane connector hose, LPG/propane tank or any other fuel item that appears to be damaged. Fire and explosion hazard. Only use approved LPG/ propane tanks with an Overfilling Prevention Device (OPD) valve. Always keep the tank in a vertical position with the valve on top and placed at ground level on a flat surface. Do not allow tanks to be near any heat source.
SAFETY SAFETY LABELS AND DECALS 8 | Westinghouse Outdoor Power Equipment, LLC
COMPONENTS COMPONENTS GENERATOR COMPONENTS Westinghouse Outdoor Power Equipment, LLC | 9
COMPONENTS CONTROL PANEL COMPONENTS 1. 2. 3. 4. 5. 6. 7. Fuel Selector Switch: Used to select gas or propane operation. Push-Button START/STOP: Push once to automatically start the engine. Push again to stop the engine. Battery Switch: Turns battery ON and OFF. Must be ON before electric or remote start. Main Circuit Breaker: The main circuit breaker controls total output of all outlets to protect the generator from overload or short circuit.
ASSEMBLY ASSEMBLY INSTALL FEET AND WHEELS CARTON CONTENTS Weight hazard. Always have assistance when lifting the generator. 1. Carefully open the carton. 2. Remove and save the carton contents. 3. Remove and discard the packing tray. 4. Unfold the top of the plastic bag enclosing the generator. 5. Carefully cut the vertical corners of the carton to access the generator. NOTICE Assembling the generator will require lifting the unit on one side.
ASSEMBLY INITIAL OIL FILL FUEL NOTICE THIS GENERATOR HAS BEEN SHIPPED WITHOUT OIL. Do not attempt to crank or start engine before it has been properly serviced with recommended oil. Failure to add engine oil before starting will result in serious engine damage. NOTICE Use of 2-stroke/cycle oil or other unapproved oil types can cause severe engine damage that is not covered under warranty. The included, recommended oil type for typical use is 10W-30 engine oil.
ASSEMBLY FILLING THE FUEL TANK 1. Turn the generator OFF and allow to cool for a minimum of two minutes before fueling. 2. Place the generator on level ground in a well ventilated area. 3. Clean area around fuel cap and remove the cap slowly. NOTICE • All new tanks must be purged of air and moisture prior to filling. Used tanks that have not been plugged or kept closed must also be purged.
ASSEMBLY the fully closed position and tighten the fitting. Open the propane tank valve and recheck the fitting with the soap and water solution. If the leak continues or if the leak is not at a fitting then do not use the generator and contact customer service. IMPORTANT: Keep the propane tank valve in the fully closed position unless in use. CONNECT THE BATTERY A quick-connect battery plug is pre-installed on the battery. Remove the cable tie securing the plugs then push firmly to connect them.
OPERATION OPERATION GENERATOR LOCATION Read and understand all safety information before starting the generator. Asphyxiation hazard. Place the generator in a wellventilated area. DO NOT place the generator near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces. Carefully consider wind and air currents when positioning the generator. GROUNDING Shock hazard. Failure to properly ground the generator can result in electric shock.
OPERATION 3. Remove the nut securing the neutral ground wire and attach the bonded jumper wire. Reinstall the nut. PAIRING THE REMOTE START Remote replacement batteries: (2) CR2016 If the remote start key fob is replaced or needs re-paired to the generator, follow this procedure. 1. Turn the generator battery switch to the ON position. The power indicator light will illuminate. 4. Reinstall the alternator cover.
OPERATION FUEL SELECTOR SWITCH Position the fuel selector switch on the front control panel to the desired fuel choice. Turn the fuel selector switch fully upward for gasoline operation. BEFORE STARTING THE GENERATOR Verify that: • The generator is placed in an safe, appropriate location. • The generator is on a dry, flat, and level surface. • The engine is filled with oil. • All loads are disconnected. Fire and explosion hazard. DO NOT move or tip the generator during operation.
OPERATION STARTING THE ENGINE: PROPANE Fire and explosion hazard. Always turn the propane tank valve to the fully closed position if not running the generator on propane. 1. Make sure the LPG/propane hose is correctly connected to the generator and propane tank. 2. Turn the fuel selector switch to propane operation. 3. Fully open the valve on the propane tank. 4. Push the battery switch to the ON position. 5. Choose the starting method: a.
OPERATION AC CIRCUIT BREAKERS The circuit breakers will automatically switch OFF if there is a short circuit or a significant overload of the generator at each receptacle. The main circuit breaker will automatically switch OFF if the combined load of the receptacles exceeds 50 Amps.
OPERATION Estimated Running Watts* Estimated Starting Watts* Drill (3/8”, 4 amps) 440 600 Circular Saw (Heavy Duty, 7-1/4”) 1400 2300 1800 1800 2000 2000 Tool or Appliance Miter Saw (10”) Table Saw (10”) EXTENSION CORD SIZING Only use grounded 3-prong extension cords marked for outdoor use that are rated for the electrical load. *Wattages listed are approximate. Verify actual wattage. EXTENSION CORDS Asphyxiation hazard.
OPERATION TRANSPORTING Weight hazard. Always have assistance when lifting the generator. • Allow the generator to cool a minimum of 30 minutes before transporting. • If operating on LPG, turn the propane tank valve to the fully closed position. • Disconnect the LPG/propane hose from the generator and propane tank. • Replace all protective covers on the generator control panel. • Only use the generator’s fixed frame to lift the unit or attach any load restraints such as ropes or tie-down straps.
MAINTENANCE MAINTENANCE MAINTENANCE REMINDERS Maintenance reminder codes will be shown on the Data Display based on unit Lifetime Hours. The maintenance codes will be displayed until the unit is turned off. Refer to the Maintenance section for specific procedures. Maintenance Code Required Maintenace P25 Change engine oil P100 Change engine oil, clean air filter, replace fuel filter P50 Change engine oil, clean air filter Accidental start-up.
MAINTENANCE 5. Rinse the air filter element by submerging it in fresh water and applying a slow squeezing action. Allow the filter to dry thoroughly. NOTICE Do not pollute. Follow the guidelines of the EPA or other governmental agencies for proper disposal of hazardous materials. Consult local authorities or reclamation facility. 6. Dip the foam air filter in clean engine oil then squeeze out all excess oil. The engine will smoke when started if too much oil is left in the filter. 7.
MAINTENANCE Note: A new oil drain plug crush washer is recommended at each oil change. SPARK ARRESTOR SERVICE 6. Slowly pour oil into the oil filler neck until oil the level is between the L and H marks on the dipstick. Stop frequently to check the oil level. DO NOT overfill. Allow the muffler to cool completely before servicing the spark arrestor. Check and clean the spark arrestor after every 100 hours of use or six months. Failure to clean the spark arrestor will result in degraded engine performance.
MAINTENANCE Charge the battery for 6-8 hours. A red light on the charger indicates charging in progress. A green light indicates charging complete. Charge in a dry location. 1. Plug the charger into the battery charging port on the control panel. 2. Plug the wall receptacle end of the battery charger into a 120 Volt AC wall outlet. BATTERY REPLACEMENT Burn hazard. The battery contains sulfuric acid (electrolyte) which is highly corrosive and poisonous.
MAINTENANCE LONG TERM STORAGE Even properly stabilized fuel can leave residue and cause corrosion if left long term. If storing the generator for two to six months, drain the float bowl to prevent gum and varnish buildup in the carburetor. DRAINING THE FLOAT BOWL 1. Turn the fuel tank valve to the OFF position. 2. Locate the drain screw on the bottom of the carburetor float bowl. 9. Reinstall the spark plug. Leave the spark plug boot disconnected to prevent accidental starting.
TROUBLESHOOTING TROUBLESHOOTING TROUBLESHOOTING PROBLEM Engine will not start POSSIBLE CAUSE CORRECTION Battery switch in the OFF position. Turn battery switch to the ON position. Out of fuel. Refuel. Bad fuel, generator stored without treating or draining gasoline, or refueled with bad gasoline. Drain the fuel tank. Refuel with fresh gasoline. Dirty air filter. Clean the air filter. Low engine oil level stopped generator. If low oil LED illuminated, turn battery switch to the OFF position.
TROUBLESHOOTING PROBLEM Propane fuel smell Poor performance stalling on Propane or engine POSSIBLE CAUSE CORRECTION Fuel regulator or fuel hose and fittings not securely sealed. Using a soap solution check each connection and tighten as needed. Propane fuel regulator vent active. The propane fuel regulator is equipped with a vent that will allow a small amount of propane fuel vapor to escape from the regulator when the propane tank valve is opened.
EXPLODED VIEW EXPLODED VIEW AND PARTS LIST ENGINE EXPLODED VIEW Westinghouse Outdoor Power Equipment, LLC | 29
EXPLODED VIEW ENGINE PARTS LIST NO. PART# 1 DESCRIPTION NO. PART# DESCRIPTION CRANKCASE ASSEMBLY 8.4 261807 AIR INLET SPRING LOWER SEAT 1.1 270203 CRANKCASE 8.5 93513 VALVE SEAL 1.2 93002 AXLE BEARING 8.6 266002 VALVE SPRING 1.3 93512 CRANKCASE OIL SEAL 8.7 261805 AIR INLET SPRING SEAT 1.4 93514 SWING ROD OIL SEAL 8.8 262201 VALVE RETAINER ASSEMBLY 1.5 263901 RACKING BAR 8.9 262101 ROCKING ARM 1.6 96806 SWINGING ROD GASKET 8.10 261806 TOP CAP 1.
EXPLODED VIEW ENGINE PARTS LIST CONTINUED NO. PART# 14 DESCRIPTION FLYWHEEL ASSEMBLY 14.1 270403 FLYWHEEL ASSEMBLY 14.2 264601 IMPELLER 14.3 264501 STARTER PULLY 14.4 90004 FLYWHEEL NUT 15 STARTER MOTOR ASSEMBLY 15.1 91348 BOLT M8X35 15.2 249901 WIRE CLIP 15.3 97415 STARTING MOTOR ASSEMBLY 15.4 269902 WIRE CLIP 15.5 91340 BOLT M6X8 16 RECOIL STARTER ASSEMBLY 16.1 274716-221B STARTER ASSEMBLY 16.2 5910-221 RECOIL STARTER ASSEMBLY 16.3 5943 PULLING HANDLE 16.
EXPLODED VIEW GENERATOR EXPLODED VIEW 32 | Westinghouse Outdoor Power Equipment, LLC
EXPLODED VIEW GENERATOR PARTS LIST NO. PART# 1 DESCRIPTION NO. PART# DESCRIPTION 528607 HANDLE RUBBER SLEEVE FRAME ASSEMBLY 6.4 1.1 774054-116 FRAME 7 1.2 531314 DAMPING 7.1 94207 FLAT WASHER 13X37X4 1.3 90013 NUT M10 7.2 523646 WHEEL 1.4 90011 NUT M8 7.3 524619 AXLE 1.5 91327 BOLT M6X12 7.4 548302 COTTER PIN 1.6 91343 BOLT M8X16 8 1.7 544307 FRAME GROUND WIRE 8.1 700378L-116 FUEL TANK ASSEMBLY 1.8 94009 STAR WASHER 8.2 6861 FUEL GAUGE 1.
EXPLODED VIEW GENERATOR PARTS LIST CONTINUED NO. PART# DESCRIPTION 12.7 6434-38 BREAKER 12.8 6041 TIME ACCUMULATOR 12.9 6387 2.5MM CHARGING SOCKET 12.10 6275 SOCKET 12.11 6845 WATERPROOF CAP 12.12 6439-20 22A THERMAL PROTECTOR 12.13 6385 SOCKET 12.14 6848 WATERPROOF CAP 12.15 6439-30 22A THERMAL PROTECTOR 12.16 6254 SOCKET 12.17 6850 WATERPROOF CAP 12.18 6386 GROUND BOLT ASSEMBLY 12.19 96120 PAPER WASHER 12.20 92083 HEXAGON SOCKET PAN HEAD SCREWS 12.
SCHEMATICS SCHEMATICS SCHEMATICS Westinghouse Outdoor Power Equipment, LLC | 35
