Service Manual
Table Of Contents
- Whirlpool & Maytag 27" Front-Load Gas & Electric Dryers
- Table of Contents
- Section 1: General Information
- Section 2: Diagnostics & Troubleshooting
- Section 3: Component Testing
- Testing - Safety Information
- Component Locations - Whirlpool
- Wiring Diagram - Whirlpool Electric
- Wiring Diagram - Whirlpool Gas
- Wiring Diagram - Maytag Electric
- Wiring Diagram - Maytag Gas
- Component Testing
- TEST #1: ACU Power Check
- TEST #2: Supply Connections
- TEST #3: Motor Circuit
- TEST #4: Heat System
- TEST #4a: Thermistors
- TEST #4b: Thermal Fuse
- TEST #4c: Thermal Cut-Off
- TEST #4d: Gas Valve (Gas Dryer)
- TEST #5: Moisture Sensor
- TEST #6: Buttons & Indicators
- TEST #7: Door Switch
- TEST #8: Drum LED
- TEST #9: Water Valve
- Section 4: Component Access
- Component Locations - Whirlpool
- Door Reversal - Round Shaped Doors
- Door Reversal - Square Shaped Doors
- Removing the Top Panel & Console/HMI
- Removing the Appliance Control Unit (ACU)
- Removing the Front Panel & Door Switch
- Removing the Drum Light & Moisture Sensor
- Removing the Belt, Drum, and Rollers
- Removing the Drive Motor
- Removing the Thermal Fuse & Outlet Thermistor
- Removing the Heater, High Limit Thermostat & Thermal Cutoff
- Removing the Ignitor, Flame Sensor, High-Limit Thermostat and Thermal Cutoff (Gas Models)
- Removing the Gas Burner Assembly Coils (Gas Models)
- Removing the Rear Panel
- Removing the Water Valve
- Section 5: Connectivity
- Product Specifications & Warranty Info
3-8
n
Whirlpool & Maytag Front-Load Dryers
COMPONENT TESTING
For Service Technician Use Only
DANGER
Electrical Shock Hazard
Only authorized technicians should perform
diagnostic voltage measurements.
After performing voltage measurements,
disconnect power before servicing.
Failure to follow these instructions can result in
death or electrical shock.
Component Tesng
TESTING DRYER COMPONENTS FROM THE
CONTROL
Before tesng any of the components, perform the following
checks:
• The most common cause for mis-diagnosed control
failure is poor connecons. Therefore, disconnecng,
inspecng and reconnecng wires will be necessary
throughout test procedures.
• All tests/checks should be made with a VOM or DVM
having a sensivity of 20,000 ohms-per-volt DC, or
greater.
• Check all connecons before replacing components,
looking for broken or loose wires, failed terminals, or
wires not pressed into connectors far enough.
• Voltage checks must be made with all connectors
aached to the boards.
• IMPORTANT: Resistance checks must be made with
power cord unplugged or power disconnected, and
with wiring harness or connectors disconnected from
the control.
The tesng procedures in this secon may require the use
of needle probes to measure voltage. Failure to use needle
probes will damage the connectors.
TEST #1: ACU Power Check
This test is used to determine if power is present at the
Appliance Control Unit (ACU). This test assumes that proper
voltage is present at the outlet.
1. Verify that the green LED on the ACU is lit when the dryer
is turned on.
NOTE: It is important to verify that the ACU is not in “Low
Power” mode. If the HMI is working correctly, it will “wake
up” the system aer powering up and pressing Power. To
verify, unplug dryer or disconnect power for 60 seconds.
Plug in dryer or reconnect power. Press POWER. If the
ACU comes up (i.e., the green LED on the ACU ashes and
then stays lit aer boot-up is complete), but the HMI does
not, there may be a problem with the HMI.
2. Unplug dryer or disconnect power.
3. Check for appropriate line voltages at the outlet: 240 VAC
(electric 2-phase), 208 VAC (electric 3-phase), or 120 VAC
(gas).
¾ If line voltage is present, go to step 4.
¾ If line voltage is not present, check for tripped circuit
breaker or blown household fuse. If CB (circuit breaker)
is not tripped, have customer check with qualied
electrician.
4. Remove top panel to access the machine electronics.
5. ACU VAC – With voltmeter set to AC, connect black probe
to ACU J8-3 (N) and red probe to J9-2 (L1). (See Figure 1,
page 3-9.) Plug in dryer or reconnect power.
¾ If 120 VAC is present, unplug dryer or disconnect
power and go to step 6.
¾ If 120 VAC is not present, unplug dryer or disconnect
power and perform TEST #2: Supply Connecons, page 3-10.
6. ACU +5 VDC – With voltmeter set to DC, unplug connector
J2 from the ACU and connect black probe to ACU J2-4
(ground) and red probe to J2-2 (+5 VDC). Plug in dryer or
reconnect power.
¾ If +5 VDC is present, go to step 9.
¾ If +5 VDC is not present, go to step 7.
7. Unplug dryer or disconnect power. Unplug J14 from the
ACU. Plug in dryer or reconnect power and repeat step 6.
¾ If +5 VDC returns, one of the thermistors has shorted.
To diagnose thermistors, see TEST #4a, page 3-16.
¾ If +5 VDC is not present, go to step 8.
8. Unplug dryer or disconnect power. Reconnect J14 to
the ACU and unplug J2 from the ACU. Plug in dryer or
reconnect power and repeat step 6. Perform voltage
check inside header J2 on ACU, between pins 2 & 4—DO
NOT SHORT PINS TOGETHER.
¾ If +5 VDC is sll missing, unplug dryer or disconnect
power and replace the ACU.
¾ If +5 VDC returns, unplug dryer or disconnect power
and check harnesses and connecons between the ACU
and HMI. If acceptable, replace the HMI.
9. ACU +12.7 VDC – with voltmeter set to DC, connect black
probe to ACU J2-4 (ground) and red probe to J2-1 (+12.7
VDC). Plug in dryer or reconnect power.
¾ If +12.7 VDC is present, go to step 11.
¾ If +12.7 VDC is not present, go to step 10.
10. Unplug dryer or disconnect power. Unplug connector
J2 from the ACU. Perform voltage check inside header
J2 on ACU, between pins 1 & 4—DO NOT SHORT PINS
TOGETHER.
¾ If +12.7 VDC is sll missing, unplug dryer or disconnect
power and replace the ACU.
¾ If +12.7 VDC returns, unplug dryer or disconnect power
and check harnesses and connecons between the
ACU and HMI. If acceptable, replace the HMI.
11. Unplug dryer or disconnect power.
12. Reassemble all parts and panels.
13. Perform steps under “Service Diagnosc Mode,” page 2-4,
to verify repair.