Multi-Functional Cleaning Operating instructions (ENG) MODELS: CMPS2 10070560 CMPS2E 10070570 Read these instructions before using the machine.
MACHINE DATA LOG/OVERVIEW Model: Date of Purchase: Serial Number: Sales Representative: Address: Phone Number: OVERVIEW The Compass 2™ is a multi-functional cleaning machine intended for commercial use. The appliance applies chemical at low pressure and uses high pressure to clean with. Then the soiled water is vacuumed back into the recovery tank. Warranty Registration Thank you for purchasing a Windsor product. Warranty registration is quick and easy.
TABLE OF CONTENTS Machine Data Log/Overview.........................2 Table of Contents..........................................3 HOW TO USE THIS MANUAL How to use this Manual.................................1-1 SAFETY Important Safety Instructions ........................2-1 Hazard Intensity Level. .................................2-2 Grounding Instructions..................................2-3 Safety Label Location. ..................................2-4 OPERATIONS GROUP PARTS LIST Control Panel ......
HOW TO USE THIS MANUAL The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards is identified that could result in product or personal injury, or severe injury resulting in death. This manual contains the following sections: - - HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The OPERATIONS section is to familiarize the operator with the operation and function of the machine.
IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service. Do not allow machine to be used as a toy.
HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
GROUNDING INSTRUCTIONS THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors. EXTENSION CORDS: If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length. GROUNDING INSTRUCTIONS: This appliance must be grounded.
SAFETY LABEL LOCATION The following WARNING LABEL(S) are found on your cleaning unit. These labels point out important Warnings and Cautions which should be followed at all times. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully! DO NOT remove these labels. NOTE: If at any time the labels become illegible, promptly replace them. WARNING LABEL 86242230 PRV NO.
TECHNICAL SPECIFICATIONS ITEM Electrical Electric Pump Motor Solution Pump Electric Vacuum Motor Waterlift Solution Capacity Recovery Capacity Wheels - Front (2) - Rear (2) Dimensions – Weight Dimensions – Length Dimensions - Height Dimensions - Width Power Cable DIMENSION/CAPACITY 120V, 14A, 60HZ 230V, 7A, 50HZ 1/2hp, 1750rpm 700psi (48 bars), Axial plunger 2stage, 1.25hp (2.80m3/min.) 82 in. (208 cm) 29 gallons (111L) 19 gallons (70L) 6 in. dia. (15.24cm) X 1.5 12 in. dia. ( 30.48cm)X 1.75 205 lb.
HOW THE MACHINE WORKS The Compass 2™ is a multi-functional cleaning machine intended for commercial use. The appliance applies chemical at low pressure and uses high pressure to clean with. Then the soiled water is vacuumed back into the recovery tank. The machine's primary systems are the clean water system, recovery system, chemical system and pressure washer system. The function of the clean water system is to store clean water and deliver it to the available tools.
COMPONENTS 9 7 1 5 11 3 6 8 2 10 4 1. 2. 3. 4. 5. 6. Control Panel Solution Tank Solution Tank Lid Solution Tank Drain Hose Solution Tank Fill Hose Recovery Tank 7. Recovery Tank Lid 8. Recovery Tank Drain Hose 9. Chemical Siphon Caps 10. Electrical Cord 11.
CONTROLS 9 8 4 3 7 6 5 2 1 1. 2. 3. 4. 3-4 Caster Lock Chemical Selector and Metering Valve Pump Circuit Breaker Pump Switch/Pump Chemical Switch 5. Solution Accessory Tool Hook-Up 6. Vacuum Accessory Tool Hook-Up 7. Vacuum Circuit Breaker 8. Vacuum Switch 9.
CONTROLS 1. SOLUTION ACCESSORY TOOL HOOK-UP Used for various auxiliary-cleaning tools. 2. VACUUM ACCESSORY TOOL HOOK-UP To use accessory tool, remove hose from vac shoe and attach to accessory tool adaptor. 3. VACUUM SWITCH Turns the vacuum motor On and Off. 4. PUMP SWITCH High pressure no chemical, low pressure with chemical. 5. CHEMICAL SELECTOR AND METERING VALVE Meters the amount of chemical being dispensed and selects between chemical A or B and turns chemical off. 6.
OPERATIONS FILLING THE MACHINE NOTE:Do not put defoamer, solvents spotter or prespray chemicals in the solution tank. 3. Attach the adapter cap and intake hose to the Compass 2TM Chemical bottle. Refer to the Compass 2TM Chemical Label for the desired dilution. 1. Always use gloves and eye protection. Never spray solution towards people. 4. Position the Compass 2TM machine in the door way, lock front casters. Start at furthest point in the room and work towards the door. 2.
OPERATIONS 5. Always Spray chemical using low pressure. 7. Turn Chemical off. Pressure clean by rinsing surfaces at high pressure. 6. Use brush or grout tool for heavy soiled areas. 8. Use Squeegee or Gulper tool to remove standing water.
OPERATIONS UNLOADER VALVE 9. Store and secure hoses and tools neatly. 11. From the factory your Compass 2 is set to spray at 600 psi (high pressure) and 200 psi (low pressure w/chemical injection). To lower pressure turn the unloader valve knob counter clockwise. The valve is accessed from below the machine through a hole in the bottom frame. Only turn the valve a maximum of three revolutions.
OPERATIONS Care must be exercised in the use of all chemicals. Chemicals are poisonous and can pose a health risk. Read and follow manfacturers instructions regarding dangers and correct usages. The internal parts of the pump used in the machine are suitable for use with most carpet cleaning chemicals. But they are susceptible to chemical attack from some cleaning substances, such as hydrocarbon solvents and chlorinated bleaches. These non-compatible materials are not of the type used for carpet cleaning.
NOTES: 3-10 CMPS2 86305210
MAINTENANCE 3 1 5 7 6 2 4 1. 2. 3. 4. Float Shut-Off Strainer Circuit Breakers Vacuum Motor 5. Pump 6. Adjustable Unloader Valve 7.
MAINTENANCE 3. CIRCUIT BREAKERS 1. FLOAT SHUT-OFF Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip, the cause of the electrical overload should be found and corrected. The float shut-off is located inside the recovery tank. The purpose of the float shut-off is to notify the user that the recovery tank is full.
MAINTENANCE 4. VACUUM MOTOR Vacuum Motor Carbon Brushes Replacement (Windsor) End Cap (Refer to vacuum group in the parts section of manual). Carbon Brushes ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. VACUUM MOTOR REPLACEMENT 1. Turn off all switches and unplug machine. 2. Remove recovery tank. 3. Remove the 5 screws holding the vacuum motor cover to the solution tank. 4. Locate the vacuum motor wires and disconnect at the connector. 5. Remove the vacuum motor. 6.
MAINTENANCE 6. REGULATING UNLOADER 5. PUMP ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. SOLUTION PUMP REPLACEMENT 1. Turn off all switches and unplug machine. 2. Tilt machine back so bottom is exposed. 3. Remove the 6 screws that fasten the frame to the solution tank. 4. Remove the solution hoses from the fittings on the pump. 5. Reverse process to install.
MAINTENANCE PERIODIC MAINTENACE DAILY/REGULAR MAINTENANCE Twice a month, flush a white vinegar solution (one quart vinegar to two gallons of water) or antibrowning solution (mixed as directed) through the machine. This will prevent build-up of alkaline residue in the system. If spray jets become clogged, remove the spray tips, wash them thoroughly, and blow dry. Before making any adjustments to the machine, disconnect the power cord from the electrical source. 1.
TROUBLESHOOTING PROBLEM Loss of Power Electrical shock CAUSE SOLUTION Dead electrical circuit Faulty power cord GFCI breaker is tripped Equipment not grounding Receptacle not grounded Check building circuit breaker or fuse box.
NOTES: CMPS2 86305210 4-7
CONTROL PANEL 2 3 1 11 12A 12B 17 11 16 5 7A 7B 11 6A 6B 14 1 4 18 4 8 13 9 10 15 5-1 CMPS2 86305210
CONTROL PANEL REF PART NO. PRV NO.
DECAL 1 8 2 3 4 7 6 5 5-3 CMPS2 86305210
DECAL REF PART NO. PRV NO. QTY 1 86299520 - 1 2 3 4 5 6 86302660 86302650 86004970 86305190 86002870 50990 27417 1 1 1 1 1 7 86242230 500009 1 8 86303660 - 1 DESCRIPTION SERIAL NO.
SOLUTION TANK 15 18 16 14 13 5 12 11 10 15 4 5 5 6 7 9 17 8 3 1 23 25 22 26 19 24 1 2 20 21 5-5 CMPS2 86305210
SOLUTION TANK REF PART NO. PRV NO.
SOLUTION-INJECTOR ASSEMBLY 1 24 21 16 2 25 18 15 12 1 13 14 26 17 23 27 21 5 1 7 24 27 6A 6B 20 8 3 19 4 4 10 7 22 9 3 11 5-7 28 CMPS2 86305210 30 29
SOLUTION - INJECTOR ASSEMBLY REF PART NO. PRV NO.
SOLUTION-PUMP 15 9 1 10 15 8 2 4 16 14 3 5A 5B 7 6 12 13 11 5-9 CMPS2 86305210
SOLUTION-PUMP REF PART NO. PRV NO. QTY 1 86302790 - 1 2 3 4 5A 5B 6 7 8 9 10 11 12 13 14 15 16 86197610 86233090 86302780 86302820 86308100 86317550 86190520 86005590 86197370 86302400 86240280 86233150 86302720 86302730 86302410 86197380 40034 20016 11-800224 56014 31017 39711 20042 31018 1 1 1 1 1 1 4 1 1 1 1 1 1 1 2 1 DESCRIPTION SERIAL NO.
SOLUTION-PUMP 1 7A 7B 2 3 9 6 4 5 10 8 5-11 CMPS2 86305210
SOLUTION-PUMP REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7A 7B 8 9 10 86240430 86233090 86197910 86233150 86010630 86005810 86302430 86307960 86264940 86302770 86340870 40083 20016 40022 20042 87013 57245 27051 - 1 1 1 3 5 5 1 1 2 1 1 DESCRIPTION HOSEBARB, 3/8 MPT X 3/8 NYLON CLAMP, 1/4 ID HOSE HOSEBARB, 1/2MPT X 1/2 POLY DL CLAMP, 3/8 HOSE (D-SLOT) WASHER, 1/4 ID X 5/8 OD SS NUT, 1/4-20 HEX NYLOCK SS PUMP ASM, 700 PSI 115V PUMP ASM, 700 230V CMPS2 CABLE TIE, 11.
RECOVERY TANK 8 7 18 5 4 17 19 6 20 10 12 3 11 1 13 14 15 2 1 16 9 5-13 CMPS2 86305210 2 1
RECOVERY TANK REF PART NO. PRV NO.
Vacuum 13A 13B 15 1 14 11 12 16A 16B 10 2 3 9A 9B 12 12 7 8 6 5 4 40 86305210 COMPASS 2
Vacuum REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9A 9B 10 11 12 13A 13B 14 15 16A 16B - 86237870 86002380 86281180 86240240 86233260 86274370 86005810 86010640 86201970 86201950 86003760 86296140 86010630 86007010 86276720 86010670 86277040 86303840 86135320 86202080 86135330 35270 20046 39298 39697 20092 70191 57245 87016 065-92 065-24E 35166 87013 70663 70718 87029 70781 140687 - 1 1 1 1 1 1 3 1 3 3 1 1 9 3 3 5 5 1 1 - DESCRIPTION GASKET, 5.0 OD X 2.38 ID X .25T CLAMP, 2.25" WORM GEAR HOSE, 2.
WHEELS & FRAME 4 5 1 6 7 5 2 9 8 5 3 10 5-17 CMPS2 86305210 11
WHEELS & FRAME REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 86323840 86271380 86270830 86078800 86010670 86276780 86232620 86277040 86296130 86323860 86219480 57196 57023 620001 87029 70728 18043 70781 - 2 2 8 1 16 4 2 4 1 4 2 DESCRIPTION SERIAL NO. FROM NOTES: WHEEL, 12” NUT, 1/2 PUSH-IN DOME CAP NUT, 5/16-18 HEX NYLOCK SS PLATE MOUNT CASTER WASHER, 5/16 FLAT SS SCR, 5/16-18 X 3/4 HHCS SS CASTER, 6” DIA X 4.63 SWIVEL SCR, 5/16-18X1/2 HHCS SS NP FRAME, PUMP/WHEEL MNT BUSHING FLANGED .501D X .
TOOLS- STANDARD 1 2 5 3 4 6 17 13A 13B 20 8 9 16 10 11 7 5-19 CMPS2 86305210
TOOLS- STANDARD REF PART NO. PRV NO.
WIRING – SCHEMATIC – 120V 2 7 POWER CORD POWER GRN/YEL WHT BLK POWER CORD CONNECTION 3 4 5 6 7 8 9 10 11 12 13 14 15 16 BLK BLK BLU RED ORG WHT WHT WHT BLK 2 WHT 1 PUMP MOTOR VACUUM MOTOR 6 SOLENOID GRN/YEL GRN/YEL 1 5 WIRE HARNESS GRN/YEL ORG BLU RED 5 4 5 BLK BLK BLK VACUUM SWITCH 5-21 VACUUM CIRCUIT BREAKER 3 CMPS2 86305210 PUMP CIRCUIT BREAKER 4 PUMP SWITCH
WIRING DIAGRAM - 120V REF PART NO. PRV NO. QTY 1 2 86305020 86305060 - 1 1 HARNESS, MAIN CORD SET, 14/3 X 31 3 86308000 1 WIRE, 6” BLK/14 76050 X 76029 4 5 6 7 88305070 86268570 86268180 86234200 2 2 1 1 WIRE, 2”, BLK/14 76050 X 76029 WIRE, 3”, BLK/14 76029X 76029 WIRE, 8”, GRN/18 76008 X 76008 CORD SET, 14/3X50’ GFCI YLW 88401 88184 23215 DESCRIPTION CMPS2 86305210 SERIAL NO.
WIRING – SCHEMATIC – 230V GRN/YEL BRN POWER BLU BLU WHT EMI FILTER GRB/YEL BLK WHT/BLK POWER CORD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 BLU BLK BLK WHT RED ORG BLK WHT WHT BLK 1 WHT BRN PUMP MOTOR VACUUM MOTOR 3 SOLENOID GRN/YEL GRN/YEL 2 7 WIRE HARNESS GRN/YEL ORG WHT BLK BLU RED 4 4 5 BLK BLK BLK WHT/BLK 5 VACUUM SWITCH 5-23 4 VACUUM CIRCUIT BREAKER ON OFF CMPS2 86305210 PUMP CIRCUIT BREAKER 5 PUMP SWITCH
WIRING DIAGRAM – 230V REF PART NO. PRV NO. QTY 1 2 3 4 5 86234330 86308770 86268180 86308750 86308760 23711 88184 - 1 1 1 3 3 DESCRIPTION SERIAL NO. FROM NOTES: CORD ASM, 1.5MM2X 50’ EURO HARNESS, MAIN, 230V WIRE, 8" GRN/18 76008 X 76008 WIRE, 4”, BLK/14 76029 X 76029 WIRE, 4”, BLK/14 76050 X 76029 SUGGESTED SPARE PARTS PART NO. PRV NO.
VAC HOSE RACK - OPTION 7 2 4 5 6 1 3 6-1 CMPS2 86305210
VAC HOSE RACK - OPTION REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 86240630 86276600 86006590 86275210 86270250 86005680 86068180 49499 70696 70088 70384 03-000133 57047 140710 1 3 2 2 2 2 1 HOSE RACK SCR, #10 X 3/4 PTHSMS SS SCR, 10-32 X 1/2 PPHMS SS NP SCR, 1/4-20 X ½ PHTR BLK DL CLAMP, 1/4X1/4 BLT VIN DP NUT, ¼-20 HEX NYLOCK BRACKET, TOP HOSE RACK CMPS2 86305210 SERIAL NO.
TOOLS- GROUT CLEANER-OPTION 6-3 CMPS2 86305210
TOOLS – GROUT CLEANER-OPTION REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 86200820 86247720 86194160 86240190 86090230 86241700 86006590 86088740 86308040 86270990 86308780 86006870 86000480 270-11A 56032 11-800133 39639 87015 44079 70088 02476 57090 70406 47431 1 1 1 2 4 2 4 1 2 4 2 4 REF NIPPLE, 1/8 FPT QD MALE BRASS NIPPLE, 1/8 CLOSE TEE, 1/8 BR HOSE, 1/8 MPT X 1/4 FPT X 12L WASHER, 9/16 ID X 1.
TOOLS- HIGH PRESSURE WAND-OPTION 6-5 CMPS2 86305210
TOOLS – HIGH PRESSURE WAND-OPTION REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 86005580 86240210 86274410 86258950 86240200 86200810 86257680 86270990 86041300 86135760 56012 39641 70195 84189 39640 270-11 02480 57090 47432 38109 1 1 1 1 1 1 1 1 REF 1 NIPPLE, 1/4 FPT QD HOSE, 1/8 MPT X 1/4 MPT X 7 L SCR, 10-32 X 1.
TOOLS- CARPET TOOL- OPTION 7 1 2 3 4 5 6 6-7 CMPS2 86305210
TOOLS – CARPET TOOL- OPTION REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 86200820 86240220 86296220 270-11A 39642 - 1 1 1 4 86305440 - 1 5 86305450 - 1 6 7 86241710 86284550 44080 02484 1 - NIPPLE, 1/8 FPT QD MALE BRASS HOSE, 1/8 MPT X 1/8 MPT ELBOW, 1/8 FPT WASHER, .45ID X .87X .20THK NYL WASHER, .40ID X .87OD X .060THK SST JET, 1/4 H-VV 11003 TOOL, CARPET CLEANER CMPS2 86305210 SERIAL NO.
STORAGE BAG-OPTION 6-9 CMPS2 86305210
STORAGE BAG-OPTION REF PART NO. PRV NO. QTY 1 86283390 47423 1 DESCRIPTION SERIAL NO.
CHEMICAL LOCK-OPTION 6-11 CMPS2 86305210
CHEMICAL LOCK-OPTION REF PART NO. PRV NO. QTY 1 86070520 140660 1 DESCRIPTION SERIAL NO.
SERIAL NUMBERS REF. NO.
