Rev. 1/12/2007 MAN0260 RDC54 RD60 RD72 Tested. Proven. Unbeatable.
TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner. The dealer must complete the Product Registration included with the Operator’s Manual. The customer must sign the registration which certifies that all Dealer Check List items have been completed.
TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS MODEL RDC54 RD60 RD72 3-Point Hitch Limited Cat. 1 Cat. 1 Cat. 1 Cutting Width 54" 60" 72" Cutting Height Range 1" - 4-1/2" 1" - 4-1/2" 1" - 4-1/2" Operating Weight with Chain Shielding 417 lbs. 521 lbs. 624 lbs. Blade Speed (feet per minute) 16,200 18,000 18,100 Blade Spindles 3 3 3 Number of Blades 3 3 3 Universal Drive Series ASAE Cat. 3 ASAE Cat. 3 ASAE Cat. 3 Caster Wheels 3.5 x 4 x 10 3.5 x 4 x 10 3.
SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act. In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage. Never direct discharge toward people, animals, or property. Keep bystanders away from equipment. Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off.
SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death. Follow Operator's Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer. Frequently check blades.
SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 2 - 18867 DANGER SHIELD MISSING DO NOT OPERATE PUT SHIELD ON 18867--B 3 - Serial Number Plate 11 - 20106 - Rear Reflector (RD60 & RD72 Only) MODEL NO. SERIAL NO. Woods Equipment Company Oregon, Illinois, U.S.A.
SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 5 - 18866 WARNING WARNING 8 - 18865 DO NOT EXCEED PTO SPEED OF 540 RPM PTO speeds higher than 540 RPM can cause equipment failure and personal injury. FALLING OFF CAN RESULT IN BEING RUN OVER. Tractor must be equipped with ROPS (or ROPS CAB) and seat 18866-D belt. Keep foldable ROPS systems in “locked up” position at all times. Buckle Up! Keep seat belt securely fastened.
OPERATION The operator is responsible for the safe operation of the mower. The operator must be properly trained. Operators should be familiar with the mower, the tractor, and all safety practices before starting operation. Read the safety rules and safety decals on page 5 through page 9. This mower is designed for lawn and grass mowing. It is not designed for rough conditions or heavy weed mowing. It is equipped with suction type blades for best results in lawn mowing.
4. To raise rear of mower, move caster adjustment spacers under rear caster arms. 5. To raise front of mower, move spacers under front caster wheel arms. Table 1: Cutting Height Chart Spacers Required Under Caster Arm Pivot Tube 1. Tractor Top Link A. Mower Top Link Attachment Point B. Mower Hitch Pin Figure 2.
hitch plate attachment point to obtain proper tire clearance and/or lift height. Front Caster Wheel Interference Check IMPORTANT ■ Do not operate tractor and mower until this interference check has been performed. If you change tractors, you must perform the check for that mounting. Perform this check with all of the spacers and springs above the caster wheel arm. This will place the caster wheels in their highest position and provide the lowest cutting height for the mower. 1.
type: hilly, level, or rough. Plan your mowing pattern to travel straight forward whenever possible. Mow with uncut grass to the right. This will distribute the clippings over the cut area. Uneven Terrain WARNING OWNER PRE-OPERATION CHECK LIST (OWNER'S RESPONSIBILITY) ___ Review and follow all safety rules and safety decal instructions on page 5 through page 9. ___ Check that all safety decals are installed and in good condition. Replace if damaged. Do not operate or transport on steep slopes.
OWNER SERVICE The information in this section is written for operators who possess basic mechanical skills. If you need help, your dealer has trained service technicians available. For your protection, read and follow the safety information in this manual. solid to support the loaded weight of the jackstands. Test jackstand stability before working under any portion of the mower. CAUTION Always wear relatively tight and belted clothing to avoid entanglement in moving parts.
2. Remove front half of driveshaft. SERVICE BELT 3. Apply grease all around and along inner shaft. Replace Belt 4. Reassemble driveshaft halves. One of the major causes of belt failure is improper installation. Before installing a new belt, check the following: 5. Raise and lower mower several times to distribute grease. 1. Check pulley shafts and bearings for wear. 2. Check pulley grooves for cleanliness. 3. Make sure spindles turn freely and without wobble. Ref No.
If grooves require cleaning, moisten a cloth with a nonflammable, non-toxic degreasing agent or commercial detergent and water. Avoid excessive force during installation. Do not use tools to pry belt into pulley groove. Do not roll belt over pulleys to install. This can cause hidden damage and premature belt failure. Install Belt Refer to Figure 9. 1. Slide belt under drive pulley A and over idler arm. Position belt around drive pulley A. 2.
Chain Shielding DANGER Figure 10. Blade Balancing 1. Follow original sharpening pattern. 2. Do not sharpen blade to a razor edge, but leave approximately 1/64" blunt edge. 3. Do not sharpen back side of blade. 4. Sharpen both cutting edges equally to keep blade balanced. Balance blade using the method shown in Figure 10.
TROUBLESHOOTING MOWING CONDITIONS PROBLEM Grass cut higher in center of swath than at edge Grass cut lower in center of swath than at edge Streaking conditions in swath Material discharges from mower unevenly; bunches of material along swath POSSIBLE CAUSE SOLUTION Height of mower higher at front than at rear Adjust mower height and attitude so that mower rear and front are within 1/2 inch of same height. See instructions on page 11. Loose blade Check blade hardware.
TROUBLE SHOOTING BELT CONDITIONS PROBLEM Belt slippage POSSIBLE CAUSE SOLUTION Mower overloading; material too tall or heavy Reduce tractor ground speed but maintain full PTO rpm. Cut material twice, one high pass and then mow at desired height. Cut 90-degrees to first pass. Oil on belt from over lubricating Be careful not to over lubricate. Clean lubricant from belt and pulleys with clean rag. Replace oil-soaked belt. Belt hung up or rubbing Check belt position in pulleys and idlers.
DEALER SERVICE The information in this section is written for dealer service personnel. The repair described here requires special skills and tools. If your shop is not properly equipped or your mechanics are not properly trained in this type of repair, you may be time and money ahead to replace complete assemblies. WARNING Before working underneath, read manual instructions, securely block up, and check stability.
4. Install upper bearing (5) over shaft with the seal facing up. 5. Install spacer (4) and sheave (3) over shaft. 6. Align keyways in shaft and sheave and insert key (11). 7. Install washer (2), and bolt (1). Torque bolt to 35 lbs-ft. 8. Rotate sheave and check for free movement. 9. Lubricate spindle. GEARBOX REPAIR Read this entire section before starting any repair. Many steps are dependent on each other. Fill gearbox with SAE 80W or 90W gear lube until it runs out the side level plug.
2 Incorrect Installation 3 1 CD1092 1.Seal 2.Pipe or tube 3.Seal seat 4.Casting 4 CD1094 CD6306 Pipe or tube must press at outer edge of seal Figure 14. Seal Installation Figure 15. Gearbox Stand Assembly 1. Seal 2. Snap ring 3. Shim 55.4 mm x 61.7 mm 4. Ball bearing 5. Input shaft 6. Key 8 mm x 10 mm x 30 mm 7. Input gear 8. Ball bearing 9. Shim 60.3 mm x 71.7 mm 10. Snap ring 11. Oil cap 12. Output shaft & gear 22. Washer 25 mm x 44 mm x 4 mm 13. Ball bearing 23. Castle nut M24 x 2 14.
Vertical Shaft Seal Replacement Refer to Figure 15. 1. Disconnect and remove the driveline from the gearbox. 2. Remove vent plug (15) and siphon gear lube from housing through this opening. 3. Remove gearbox stand from mower deck. Disassemble Gearbox 1. Remove top cover (28), Figure 16, from housing. Turn gearbox upside down and pour out remaining gear oil from gearbox. 2. Remove oil cap (11) (to be replaced). 3. Remove snap ring (10) and shim (9) from input shaft (5). 4.
RD60 & RD72 3. Install upper output bearing (13), shims (14), and snap ring (15) on output shaft (12). Use new shims equal to the thickness of the original shims. 4. Press output shaft assembly into housing from the bottom opening. 5. Install spacer (16), lower output bearing (13), shims (17), and snap ring (18) in bottom of housing. RDC54 3. Install shims (14), upper output bearing (8), spacer (16), lower output bearing (8), shims (17), and snap ring (15) on output shaft.
UNIVERSAL JOINT REPAIR 1. Yoke 2. Cup and bearings 3. Snap ring 4. Journal cross CD1386 Figure 19 Figure 17. U-Joint Exploded View U-Joint Disassembly 1. Remove external snap rings from yokes in four locations as shown in Figure 18. CD1387 Figure 20 CD1385A Figure 18 2. With snap rings removed, support drive in vise, hold yoke in hand and tap on yoke to drive cup up out of yoke. See Figure 19. 3. Clamp cup in vise as shown in Figure 20 and tap on yoke to completely remove cup from yoke.
U-Joint Assembly 1. Place seals securely on bearing cups. Insert cup into yoke from outside and press in with hand pressure as far as possible. Insert journal cross into bearing cup with grease fitting away from shaft. Be careful not to disturb needle bearings. Insert another bearing cup directly across from first cup and press in as far as possible with hand pressure. 2. Trap cups in vise and apply pressure.
ASSEMBLY INSTRUCTIONS DEALER SET-UP INSTRUCTIONS Assembly of this mower is the responsibility of the Woods dealer. It should be delivered to the owner completely assembled, lubricated, and adjusted for normal cutting conditions. Complete Dealer Check Lists on page 31 when you have completed the assembly. Install A-Frame Arms 1. Loosen lock nuts (52) at lower hitch point and install A-frame arms (13) as shown. 2. Tighten nut securely. 3. Repeat for opposite side. The mower is shipped partially assembled.
Install Rear Offset Link Arms Install Driveshaft 1. Loosen nut (51) and bolt (55) at rear frame lug and attach rear offset link arm (14) as shown in Figure 24. (Do not use wheel tube bolt.) 1. Slide QD yoke of driveshaft assembly onto gearbox shaft. Make sure QD yoke pin is seated securely in groove of gearbox shaft. 2. Repeat for opposite side. 2. Attach shield anti-rotation chain to drive shield. 3. Do not tighten at this time. Fill Gearbox CD6497A-1 1. Make sure vent plug hole is clear.
1. 2. 3. 4. 5. 6. 1/4 Pin 3-Link 1/4 proof chain Shield, chain plate Sleeve 1/2 x 3/4 x 1/2 3/8 NC x 1-1/4 Carriage bolt 3/8 NC Flanged lock nut Figure 27. Chain Shield Installed (RDC54 Only) DANGER Full chain shielding, designed to reduce the possibility of thrown objects, must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property.
NOTES Install Front Roller (Optional) 1. Insert four carriage bolts (8) through the front mower frame from inside out. 2. Place roller bracket (2) over bolts; then install flange lock nuts (9) on bolts and tighten. 3. Place front roller (1), sleeve (3), bearings (4), and washers (5) in roller bracket as shown in Figure 29. 4. Insert cap screw (3) through bracket and roller. 5. Secure with flanged lock nut (2). Do not overtighten, roller must spin freely. CD6310 1. Roller 2. Roller bracket 3. Spacer 4.
DEALER CHECK LISTS DEALER PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) Inspect the equipment thoroughly after assembly to ensure it is set up properly before delivering it to the customer. The following check lists are a reminder of points to inspect. Check off each item as it is found satisfactory or after proper adjustment is made. ___ Check that all safety decals are installed and in good condition. Replace if damaged. ___ Check that shields and guards are properly installed and in good condition.
NOTES 32 Dealer Check Lists MAN0260 (8/6/2004)
PARTS INDEX Rear Discharge Mowers: RDC54 RD60 RD72 MAIN FRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 & 35 GEARBOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 RDC54 DRIVELINE ASSEMBLY ( COMER) . . . . . . . . . . . . . . . . . . . . . 37 RD60 & RD72 DRIVELINE ASSEMBLY (COMER) . . . . . . . . . . . . . . . . 38 DRIVELINE ASSEMBLY (WALTERSCHEID TWO-LOBE) . . . . . . . . . . 39 BLADE & SPINDLE ASSEMBLY . . . . . . . . . . . . . . . . .
RDC54, RD60 & RD72 MAIN FRAME ASSEMBLY 36 - COMPLETE DECAL SET 37 - SAFETY DECAL SET REF RDC54 PART 1 2 3 4 5 ----1008044 1008022 1008023 1008024 34 Parts RD60 PART RD72 PART QTY ----1008044 1008069 1008069 1008167 ----1008044 1008166 1008166 1008167 1 1 1 1 1 DESCRIPTION Main frame (not sold separately) Idler arm Right shield Left shield Center shield (Rev.
RDC54, RD60 & RD72 MAIN FRAME ASSEMBLY REF RDC54 PART 6 7 8 8 9 10 11 12 13 14 15 16 17 17 18 18 19 19 20 21 22 23 23 24 25 26 27 28 29 30 31 31 32 33 34 35 36 37 1008025 1008028 1008030 1008032 1008045 1008056 ----1006649 19579 19056 19605 64814 1008097 1008096 19749 29368 24993 65578 65130 65129 27542 20409 N/R N/R 484 20644 67283 67284 67131 1002048 1008098 1020903 N/R 1008020 1004656 1004657 1008196 53591 REF PART 50 12305 * 50 51 52 53 54 55 56 57 23479 11900 19025 23479 692 6100 941 19024 * *
RDC54, RD60 & RD72 GEARBOX ASSEMBLY REF RDC54 PART A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1006649 39275 1007861 1007865 51850 N/S 20894 N/S 20890 1007864 57466 57374 N/S ----1007866 1007859 1007860 QTY 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 RD60 / 72 QTY PART 1006648 39275 1007861 1007865 51850 N/S 20894 N/S 20890 1007864 57466 57374 N/S 20891 1007863 20895 20886 36 Parts 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 DESCRIPTION Complete gearbox Seal Snap ring Shim kit Ball bearing Input shaft Key 8 x 10 x 30 mm Inp
RDC54 DRIVELINE ASSEMBLY (COMER) REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1020903 1 Complete driveline assembly 6 30917 2 Chain shielding tether 1 1001300 2 Complete collar yoke C12 1-3/8 - 6 9 1001340 1 Lock collar repair kit 2 38478 2 Cross and bearing kit 10 1001302 1 Flexible pin 3 1019442 1 Outer cone fix ring 11 1001301 1 Outer yoke tube 1001305 1 Flexible pin 4 30922 6 Protection fixing screw 12 5 1019444 1 Inner cone fix ring 13 100130
RD60 & RD 72 DRIVELINE ASSEMBLY (COMER) REF A PART 1009508 QTY 1 DESCRIPTION REF PART QTY DESCRIPTION Complete driveline assembly 6 30917 2 Chain shield tether 1001340 1 Lock collar repair kit 1 1001300 2 Complete collar yoke C12 1-3/8 - 6 9 2 38478 2 Cross and bearing kit 10 1001302 1 Flexible pin 3 1019442 1 Outer cone fix ring 11 1001301 1 Outer yoke tube 4 30922 6 Protective fixing screw 12 1001305 1 Flexible pin Inner cone fix ring 13 1001306 1 Inner tu
RDC54, RD60 & RD72 DRIVESHAFT WALTERSCHEID (TWO-LOBE SHAFT) REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1008098 1 Complete driveline RDC54 -or- 8 40776 2 Bearing ring, guard B 1008099 1 Complete driveline RD60, RD72 9 40777 2 Chain, guard anti-rotation 1 40571 2 Yoke, 1-3/8 - 6-Spline QD 10 40778 2 Screw, guard 2 154 2 U-Joint repair kit L14R 11 40759 1 3 40775 2 Pin, spring 10 mm x 65 mm Guard, outer half (also includes items 8, 9, 10) 4 40572 1 Yoke,
RDC54, RD60 & RD72 BLADE & SPINDLE ASSEMBLY REF PART QTY DESCRIPTION A 1009080 1 Complete spindle assembly (includes 1, 2, 4, 5 through 12, 14 & 15) 1 64518 1 3/8 NF x 1 HHCS GR5 2 70005 1 Cup washer 3 1008059 1 Sheave (RDC54) -or- 3 1008057 1 Sheave (RD60) -or- 3 1008040 1 Sheave (RD72) 4 1008055 1 Spacer 5 72933 2 Spindle bearing 6 14350* 4 3/8 NC Flange locknut 7 1972* 1 1/4 Tapered grease fitting 8 1008053 1 Spindle housing 9 976* 4 3/8 NC x 1-1/2 HHCS
RD60 & RD72 REAR CHAIN SHIELDING ASSEMBLY (OPTIONAL) REF A PART QTY 55348 DESCRIPTION Chain shield assembly (RD60) B 53566 1 1007854 1 Pin, 40 to 42 chains (for RD60 only) -or- Chain shield assembly (RD72) 1 1007856 1 Pin, 52 to 54 chains (for RD72 only) 2 4763 Chain, 3-link, 1/4 proof (use 54 for RD60; 60 for RD72 15 CD4997A REF 14 3 1 PART QTY DESCRIPTION 3 55345 1 3 53554 1 Shield, chain plate (for RD72 only) * Bolt, carriage 3/8 NC x 1 14 15 14350 Shield, chain plate
RDC54, RD60 & RD72 FRONT ROLLER ASSEMBLY (OPTIONAL) REF PART QTY DESCRIPTION A 1008035KT Front roller kit, complete 1 1006418 1 Roller 2 1008034 1 Roller bracket 3 1006420 1 Spacer 4 35193 2 Bearing 5 3598 2 1/2 Flat washer SAE 6 38107 1 1/2 NC x 9 HHCS GR5 7 11900 1 1/2 NC Flanged locknut 8 24890* 4 3/8 NC x 1-1/4 Carriage bolt 9 14350* 4 3/8 NC Flanged locknut * Standard Hardware, Obtain Locally RD60 & RD72 QUICK HITCH KIT (OPTIONAL) REF 42 Parts PART QTY
BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly.
BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. SAE Bolt Thread Sizes 5/16 3/8 1/2 IN MM 5/8 3/4 7/8 1 2 3 4 5 6 7 25 50 75 100 125 150 175 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG .............................................................Agriculture NC .................................................... National Coarse ATF ..............................
INDEX Assembly Dealer Set-up Instructions 27 Gearbox Fill Gearbox 28 Install Chain Shielding 28 Driveshaft 28 Front Offset Links 27 Front Roller 30 Quick Hitch Kit 29 Rear Caster Arm 28 Rear Offset Link 28 Top Link 28 Uncrate Mower 27 Dealer Check List Delivery (Dealer’s Responsibility) 31 Pre-Delivery (Dealer’s Responsibility) 31 Dealer Service Blade Spindle Repair 20 Blocking Method 20 Gearbox Assemble 23 Disassemble 23 Install 24 Remove 23 Repair 21 Seal Installation 21, 23 Seal Replacement 21 Vertical S
WARRANTY (All Models Except Mow’n MachineTM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles) Please Enter Information Below and Save for Future Reference. Date Purchased: ____________________________ From (Dealer): ___________________________________________ Model Number: ____________________________ Serial Number: ___________________________________________ Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship.
WARRANTY (Replacement Parts For All Models Except Mow’n MachineTM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles) Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months.
PART NO. MAN0260 Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061 815-732-2141 tel 815-732-7580 fax www.WoodsEquipment.com © 2004 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and "Tested. Proven. Unbeatable." are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders.
