YASKAWA VS-606V7 Series INSTRUCTION MANUAL COMPACT GENERAL-PURPOSE INVERTER (VOLTAGE VECTOR CONTROL) Upon receipt of the product and prior to initial operation, read these instructions thoroughly and retain them for future reference. YASKAWA MANUAL NO. TOE-S606-11.
PREFACE Yaskawa’s VS-606V7 is a small and simple Inverter; as easy to use as a contactor. This instruction manual describes installation, maintenance, inspection, troubleshooting, and specifications of the VS-606V7. Read this instruction manual thoroughly before operation. YASKAWA ELECTRIC CORPORATION General Precautions • Some drawings in this manual are shown with protective covers or shields removed in order to show detail with more clarity.
NOTATION FOR SAFETY PRECAUTIONS Read this instruction manual thoroughly before installation, operation, maintenance, or inspection of the VS-606V7. In this manual, safety precautions are classified as either warnings or cautions and are indicated as shown below. WARNING Indicates a potentially hazardous situation which, if not avoided, may result in death or serious injury.
PRECAUTIONS FOR UL/cUL MARKING • Do not connect or disconnect wiring, or perform signal checks while the power supply is turned ON. • The Inverter internal capacitor is still charged even after the power supply is turned OFF. To prevent electric shock, disconnect all power before servicing the Inverter, and then wait at least one minute after the power supply is disconnected. Confirm that all indicators are OFF before proceeding. • Do not perform a withstand voltage test on any part of the Inverter.
RECEIVING THE PRODUCT CAUTION (Ref. page) • Do not install or operate any Inverter that is damaged or has missing parts. Failure to observe this caution may result in injury or equipment damage. 20 MOUNTING CAUTION (Ref. page) 4 • Lift the Inverter by the heatsinks. When moving the Inverter, never lift it by the plastic case or the terminal cover. Otherwise, the main unit may fall and be damaged. 26 • Mount the Inverter on nonflammable material (i.e., metal).
WIRING WARNING (Ref. page) • Only begin wiring after verifying that the power supply is turned OFF. Failure to observe this warning may result in an electric shock or a fire. 30 • Wiring should be performed only by qualified personnel. Failure to observe this warning may result in an electric shock or a fire. 30 • When wiring the emergency stop circuit, check the wiring thoroughly before operation. Failure to observe this warning may result in injury.
CAUTION (Ref. page) 6 • Verify that the Inverter rated voltage coincides with the AC power supply voltage. Failure to observe this caution may result in personal injury or a fire. 30 • Do not perform a withstand voltage test on the Inverter. Performing withstand voltage tests may damage semiconductor elements. 30 • To connect a Braking Resistor, Braking Resistor Unit, or Braking Unit, follow the procedure described in this manual. Improper connection may cause a fire.
OPERATION WARNING (Ref. page) • Only turn ON the input power supply after confirming that the Digital Operator or blank cover (optional) are in place. Do not remove the Digital Operator or the covers while current is flowing. Failure to observe this warning may result in an electric shock. 40 • Never operate the Digital Operator or DIP switches with wet hands. Failure to observe this warning may result in an electric shock.
WARNING (Ref. page) • If an alarm is reset with the operation signal ON, the Inverter will restart automatically. Reset an alarm only after verifying that the operation signal is OFF. Failure to observe this warning may result in injury. 39 • When the 3-wire sequence is set, do not make the wiring for the control circuit unless the multifunction input terminal parameter is set. Failure to observe this warning may result in injury. 90 CAUTION (Ref.
CAUTION (Ref. page) • All the constants set in the Inverter have been preset at the factory. Do not change the settings unnecessarily. The Inverter may be damaged.
MAINTENANCE AND INSPECTION WARNING (Ref. page) 10 • Never touch high-voltage terminals on the Inverter. Failure to observe this warning may result in an electrical shock. 157 • Disconnect all power before performing maintenance or inspection, and then wait at least one minute after the power supply is disconnected. Confirm that all indicators are OFF before proceeding. If the indicators are not OFF, the capacitors are still charged and can be dangerous.
CAUTION (Ref. page) • The control PCB employs CMOS ICs. Do not touch the CMOS elements. They are easily damaged by static electricity. 157 • Do not connect or disconnect wires, connectors, or the cooling fan while power is applied to the circuit. Failure to observe this caution may result in injury. 157 OTHERS WARNING • Never modify the product. Failure to observe this warning may result in an electrical shock or injury and will void the guarantee.
WARNING LABEL A warning label is provided on the front cover of the Inverter, as shown below. Follow the warnings when handling the Inverter. Plastic Case Top Cover (in case of 5.5/7.5 kW) Status Indicators Nameplate Warning Label Location Warning Labels Example of 5.
WARRANTY INFORMATION Free Warranty Period and Scope Warranty Period This product is warranted for twelve months after being delivered to Yaskawa’s customer or if applicable eighteen months from the date of shipment from Yaskawa’s factory, whichever comes first. Scope of Warranty Inspections Periodic inspections must be conducted by the customer. However, upon request, Yaskawa or one of Yaskawa’s Service Centers can inspect the product for a fee.
Exceptions Any inconvenience to the customer or damage to non-Yaskawa products due to Yaskawa's defective products whether within or outside the warranty period are NOT covered by this warranty. RESTRICTIONS • The VS-606V7 was not designed or manufactured or made for use in devices or systems that may directly affect or threaten human lives or health.
CONTENTS NOTATION FOR SAFETY PRECAUTIONS - - - - - - 2 1. Receiving the Product - - - - - - - - - - - - - - - - - - - 20 Checking the Nameplate - - - - - - - - - - - - - - - - - - - - - - - - - - - 21 2. Identifying the Parts - - - - - - - - - - - - - - - - - - - - - 22 3.
Input/Output Terminal Status - - - - - - - - - - - - - - - - - - - - - - - - - 49 Data Reception Error Display - - - - - - - - - - - - - - - - - - - - - - - - 49 Simple Data Setting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 51 6.
Using Frequency Meter or Ammeter (n066) - - - - - - - - - - - - - - 77 Calibrating Frequency Meter or Ammerter (n067)- - - - - - - - - - 78 Using Analog Output (AM-AC) as a Pulse Train Signal Output (n065) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 78 Reducing Motor Noise or Leakage Current Using Carrier Frequency Selection (n080) - - - - - - - - - - - - - - - - - - - - - - - - - 81 Operator Stop Key Selection (n007) - - - - - - - - - - - - - - - - - - - 84 S
Using Constant Copy Function - - - - - - - - - - - - - - - - - - - - - - 136 Constant Copy Function - - - - - - - - - - - - - - - - - - - - - - - - - - - 136 READ Function - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 138 COPY Function - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 139 VERIFY Function - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 141 Inverter Capacity Display - - - - - - - - - - - - - - -
Standard Specifications (400 V Class) - - - - - - - - - - - - - - - Standard Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Sequence Input Connection with NPN/PNP Transistor - - - - Dimensions/Heat Loss - - - - - - - - - - - - - - - - - - - - - - - - - - Recommended Peripheral Devices- - - - - - - - - - - - - - - - - - Constants List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 181 184 188 190 193 196 10 Conformance to CE Markings - - - - - - - - - -
1. Receiving the Product CAUTION Do not install or operate any Inverter that is damaged or has missing parts. Failure to observe this caution may result in injury or equipment damage. After unpacking the VS-606V7, check the following. • Verify that the model number matches your purchase order or packing slip. • Check the Inverter for physical damage that may have occurred during shipping. If any part of VS-606V7 is missing or damaged, call for service immediately.
1. Receiving the Product Checking the Nameplate Example for 3-phase, 200-VAC, 0.1-kW Inverter for Asian standards Inverter Model Input Spec. Output Spec. Lot No. Serial No. 20P10 CIMR-V7AT20P1 Mass Software Number Model AT Max. applicable motor output Inverter 0P1 VS-606V7 Series Note: If the inverter meets Japanese domestic standards, V7 indicates the VS mini V7 Series. No. A B C 0.1 kW 0.2 kW 0.4 kW 0.75 kW 1.5 kW 2.2 kW 3.0 kW 3.
2. Identifying the Parts Digital Operator Terminal Cover Wiring Holes for Control Circuit Front Cover Wiring Holes for Main Circuit Ground Terminal Cooling Fan Fan Cover Digital operator (with potentiometer) JVOP-140 Used for setting or changing constants. Frequency can be set using potentiometer. 22 Nameplate Heatsink Bottom Cover Digital operator (without potentiometer) JVOP-147 Used for setting or changing constants.
2. Identifying the Parts VS-606V7 Inverters with the Covers Removed Frequency Setting Potentiometer Inverter Operation Status Indicators Terminal Resistor Switch for Communication Circuit Voltage/Current Change Switch for Analog Frequency Reference Input Control Circuit Terminal Block Input Polarity Switch Short-circuit Bar Main Circuit Terminal Block Ground Terminals Example for 3-phase (200 V Class, 1.
Main Circuit Terminal Arrangement The terminal arrangement of the main circuit terminals depends on the Inverter model.
3. Mounting 3. Mounting Choosing a Location to Mount the Inverter Be sure the Inverter is protected from the following conditions. • Extreme cold and heat. Use only within the specified ambient temperature range: −10 to 50°C for IP20 (open chassis type), −10 to 40°C for NEMA 1 (TYPE 1) • Rain and moisture • Oil sprays and splashes • Salt spray • Direct sunlight (Avoid using outdoors.) • Corrosive gases (e.g.
Mounting Dimensions To mount the VS-606V7, the dimensions shown below are required. a a Air 100 mm or more Air 100 mm or more Voltage Class (V) Max. Applicable Motor Capacity (kW) 200 V Single-phase 3.7 kW or less 3-phase 400 V 3-phase 200 V 3-phase 400 V 3-phase 5.5 kW Length a 30 mm min. 50 mm min. 7.5 kW CAUTION • Lift the Inverter by the heatsinks. When moving the Inverter, never lift it by the plastic case or the terminal cover. Otherwise, the main unit may fall and be damaged.
3. Mounting NOTE • The same space is required horizontally and vertically and right and left for both Open Chassis (IP00, IP20) and Enclosed Wall-mounted (NEMA 1) Inverters. • Always remove the top and bottom covers before installing a 200 or 400 V Class Inverter with an output of 5.5/7.5 kW in a panel. Mounting/Removing Components Removing and Mounting the Digital Operator and Covers Removing the Front Cover Use a screwdriver to loosen the screw on the front cover and then remove it in direction 1.
• Inverters with Width of 180 mm Use a screwdriver to loosen the screw on the terminal cover surface to direction 1. Then press the right and left sides in direction 2 and lift the terminal cover in direction 3. 1 2 3 2 Mounting the Terminal Cover Mount the terminal cover by reversing the order of the above procedure for removal. Removing the Digital Operator After removing the front cover, lift the upper and lower sides (section A) of the right side of the Digital Operator in direction 1.
3. Mounting Removing the Bottom Cover • Inverters with Width of 108 mm, 140 mm or 170 mm After removing the front cover and the terminal cover, tilt the bottom cover in direction 1 with section A as a supporting point. • Inverters with Width of 180 mm After removing the terminal cover, use a screwdriver to loosen the mounting screw in direction 1. A A 1 1 Mounting the Bottom Cover Mount the bottom cover by reversing the order of the above procedure for removal.
4. Wiring WARNING • Only begin wiring after verifying that the power supply is turned OFF. Failure to observe this warning may result in an electric shock or a fire. • Wiring should be performed only by qualified personnel. Failure to observe this warning may result in an electric shock or a fire. • When wiring the emergency stop circuit, check the wiring thoroughly before operation. Failure to observe this warning may result in injury. • For 400 V class, make sure to ground the supply neutral.
4. Wiring emergency stop by using the external terminals. Delayed response may cause injury or damage the machine. Wiring Instructions NOTE 1. Always connect the power supply for the main circuit inputs to the power input terminals R/L1, S/L2, and T/L3 (R/L1, S/L2 for single-phase power) via a molded-case circuit breaker (MCCB) or a fuse. Never connect the power supply to terminals U/T1, V/T2, W/T3, B1, B2, −, +1, or +2. The Inverter may be damaged.
wire size. Voltage drop can be calculated using the following equation: Phase-to-phase voltage drop (V) = 3 × wire resistance (Ω/km) × wiring distance (m) × current (A) × 10-3 Select a wire size so that voltage drop will be less than 2% of the normal rated voltage. 7. If the Inverter is connected to a power transformer exceeding 600 kVA, excessive peak current may flow into the input power supply circuit, and break the converter section.
4. Wiring 2. Main Circuits 200 V Class 3-phase Input Inverters Model Terminal Symbols Screws Tightening Torque N•m Wires Applicable Size mm 2 Recommended Size AWG mm 2 Type AWG CIMRV7∗T 20P1 R/L1, S/L2, T/L3, -, +1, +2, B1, B2, U/T1, V/T2, W/T3 M3.5 0.8 to 1.0 0.75 to 2 18 to 14 2 14 CIMRV7∗T 20P2 R/L1, S/L2, T/L3, -, +1, +2, B1, B2, U/T1, V/T2, W/T3 M3.5 0.8 to 1.0 0.75 to 2 18 to 14 2 14 CIMRV7∗T 20P4 R/L1, S/L2, T/L3, -, +1, +2, B1, B2, U/T1, V/T2, W/T3 M3.5 0.8 to 1.0 0.
200 V Class Single-phase Input Inverters Model Terminal Symbols Screws Tightening Torque N•m Wires Applicable Size Recommended Size mm 2 AWG mm2 AWG CIMRV7∗T B0P1 R/L1, S/L2, T/L3, -, +1, +2, B1, B2, U/T1, V/T2, W/T3 M3.5 0.8 to 1.0 0.75 to 2 18 to 14 2 14 CIMRV7∗T B0P2 R/L1, S/L2, T/L3, -, +1, +2, B1, B2, U/T1, V/T2, W/T3 M3.5 0.8 to 1.0 0.75 to 2 18 to 14 2 14 CIMRV7∗T B0P4 R/L1, S/L2, T/L3, -, +1, +2, B1, B2, U/T1, V/T2, W/T3 M3.5 0.8 to 1.0 0.
4. Wiring 400 V Class 3-phase Input Inverters Model Terminal Symbols Screws Tightening Torque N•m Wires Applicable Size Recommended Size mm2 AWG mm 2 AWG CIMRV7∗T 40P2 R/L1, S/L2, T/L3, -, +1, +2, B1, B2, U/T1, V/T2, W/T3 M4 1.2 to 1.5 2 to 5.5 14 to 10 2 14 CIMRV7∗T 40P4 R/L1, S/L2, T/L3, -, +1, +2, B1, B2, U/T1, V/T2, W/T3 M4 1.2 to 1.5 2 to 5.5 14 to 10 2 14 CIMRV7∗T 40P7 R/L1, S/L2, T/L3, -, +1, +2, B1, B2, U/T1, V/T2, W/T3 M4 1.2 to 1.5 2 to 5.
Wiring the Main Circuits [Example of 3-phase, 400 V class, 0.2 kW Inverters] MCCB or Leakage Breaker Grounding • Main Circuit Input Power Supply Always connect the power supply line to input terminals R/L1, S/L2, and T/L3 (R/L1, S/ L2 for single-phase Inverters). Never connect them to terminals U/T1, V/T2, W/T3, B1, B2, −, +1, or +2. The Inverter may be damaged if the wrong terminals are connected. For single-phase Inverters, always use terminals R/L1 and S/L2. Never connect NOTE terminal T/L3.
4. Wiring • Braking Resistor Connection (Optional) WARNING To connect the braking resistor, cut the protector on terminals B1 and B2. To protect the braking resistor from overheating, install a thermal overload relay between the braking resistor and the Inverter. This provides a sequence that turns OFF the power supply with thermal relay trip contacts. Failure to observe this warning may result in a fire. Use this same procedure when connecting a Braking Resistor Unit. Refer to page 185.
Wiring the Control Circuits Only basic insulation is provided for the control circuit terminals. Additional insulation may be necessary in the end product. • Control Circuit Terminals Pass the cable through wiring hole to connect it. Always mount the cover in its original position. Contact Output SW1 can be changed according to sequence input signal (S1 to S7) polarity. 0 V common: NPN side (Factory setting) +24 V common: PNP side Refer to pages 188 and 189 for SW1. Refer to pages 97 and 108 for SW2.
4. Wiring Open the front cover and verify that the strip length is 5.5 mm. 5.5mm Scale CONTACT OUTPUT SW1 SW2 Wiring Inspection After completing wiring, check the following. • Wiring is proper. • Wire clippings or screws are not left in the Inverter. • Screws are securely tightened. • Bare wires in the terminals do not contact other terminals. WARNING If the power supply is turned ON during the FWD (or REV) RUN command is given, the motor will start automatically.
5. Operating the Inverter The Control Mode Selection (n002) is initially set to V/f control mode. WARNING • Only turn ON the input power supply after confirming that the Digital Operator or blank cover (optional) are in place. Do not remove the Digital Operator or the covers while current is flowing. Failure to observe this warning may result in an electric shock. • Never operate the Digital Operator or DIP switches with wet hands. Failure to observe this warning may result in an electric shock.
5. Operating the Inverter Test Run The Inverter operates when a frequency (speed) is set. There are four operating modes for the VS-606V7: 1. RUN command from the Digital Operator (potentiometer/digital setting) 2. RUN command from the control circuit terminals 3. RUN command from MEMOBUS communications 4. RUN command from comunication card (optional) Prior to shipping, the Inverter is set up to receive the RUN command and frequency reference from the Operator.
Operation Steps Operator Display 1. Turn the potentiometer fully counterclockwise, and then turn the power ON. 0.00 2. F/R will lit. Select FOR or REV RUN using the keys. Never select REV when reverse NOTE run is prohibited. (Forward) or Function Indicators Status Indicators FREF RUN ALARM F/R RUN ALARM FREF RUN ALARM FREF RUN ALARM (Reverse) 3. Press DSPL to make FREF lit. Then press RUN. 4. Operate the motor by turning the potentiometer clockwise.
5. Operating the Inverter Selecting Rotation Direction It is possible to select the direction in which the motor rotates when the FORWARD RUN command is executed. The motor rotates in the opposite direction when the REVERSE RUN command is executed. n040 Setting Description 0 The motor rotates in the counterclockwise direction as viewed from the load when the FORWARD RUN command is executed.
Operating the Digital Operator All functions of the VS-606V7 are set using the Digital Operator. Below are descriptions of the display and keypad sections. JVOP-140 Digital Operator Data Display Section Indicator/Display Section Function Indicators Indicators switch to another function each time is pressed. The displayed data can be changed. Frequency setting potentiometer Used to change frequency setting. Press to switch between functions. Press to enter the Press to increase constant data.
5. Operating the Inverter Description of Status Indicators There are two Inverter operation status indicators on the middle right section of the face of the VS-606V7. The combinations of these indicators indicate the status of the Inverter (ON, flashing, and OFF). RUN indicator and status indicator on the button have the same function.
Function Indicator Description By pressing on the Digital Operator, each of the function indicators can be selected. The following flowchart describes each function indicator. Power ON Frequency reference setting/monitoring (Hz) Sets VS-606V7 operating speed. Output frequency monitoring (Hz) Displays frequency that VS-606V7 is currently outputting. Setting disabled. Output current monitoring (A) Displays current that VS-606V7 is currently outputting. Setting disabled.
5. Operating the Inverter LOCAL/REMOTE Selection This function switches the operation; operation using the Digital Operator including frequency setting with potentiometer, operation using the input terminals, or operation through communications. Setting can be changed using the or key. (Local) (Remote) Constant No./data Sets and changes data for a constant No. (Refer to page 50 for details.) Return to MNTR Multi-function Monitoring Selecting the Monitor Press the key.
Monitoring The following items can be monitored using U constants. Constant No. Name Unit Description U-01 Frequency Reference (FREF)*1 Hz Frequency reference can be monitored. (Same as FREF) U-02 Output Frequency (FOUT)*1 Hz Output frequency can be monitored. (Same as FOUT) U-03 Output Current (IOUT)*1 A Output current can be monitored. (Same as IOUT) U-04 Output Voltage V Output voltage can be monitored. U-05 DC Voltage V Main circuit DC voltage can be monitored.
5. Operating the Inverter In vector control mode, “---” will be displayed. * 4. Applicable only for Inverters of 5.5 kW and 7.5 kW (200-V and 400-V Classes). * 5. Refer to the next page for data reception error. * 6. Displayed in units of 0.1% when less than 100% and in units of 1% when 100% or more. The display range is from −999% to 999%. * 7. Applicable for Inverters with software version No. VSP010028 or later. Input/Output Terminal Status Input terminal status 1: Terminal S1 is closed.
Fault History Display Method When U-09 is selected, a four-digit box is displayed. The three digits from the right show the fault description, and the digit on the left shows the order of fault (from one to four). Number 1 represents the most recent fault, and numbers 2, 3, 4 represent the other faults, in ascending order of fault occurrence. Example: yyyyyy 4-digit number : Order of fault (1 to 4) : Fault description "---" is displayed if there is no fault. (Refer to Chapter 8.
5. Operating the Inverter Simple Data Setting Digital setting (refer to 5. Operating the Inverter) and potentiometer setting are both possible for simple acceleration/deceleration operation of the VS-606V7. Digital setting is set at the factory (n004=0). For the model with JVOP147 Digital Operator (without potentiometer), factory setting is set by frequency setting potentiometer (n004=1).
Data setting by frequency setting potentiometer Operation Steps Operator Display 1. Turn ON the power supply. 0.00 2. Press DSPL to make PRGM lit, then set constant n004 to 1. 3. Set the following constants. n019: 15.0 (acceleration time) n020: 5.0 (deceleration time) 15.0 5.0 4. Press DSPL to make F/R lit, then select forward or reverse run by pressing or NOTE key. Examine the application. (Never select REV when reverse run is prohibited.) 5.
6. Programming Features 6. Programming Features Factory settings of the constants are shaded in the tables. Constant Setup and Initialization Constant Selection/Initialization (n001) The following table lists the data that can be set or read when n001 is set. By setting this constant, the fault history can be cleared and the constants initialized. Unused constants between n001 and n179 are not displayed.
NOTE appears on the display for one second and the set data returns to its initial values in the following cases. 1. If the set values of Multi-function Input Selections 1 to 7 (n050 to n056) are the same 2. If the following conditions are not satisfied in the V/f pattern setting: Max. Output Frequency (n011) ≥ Max. Voltage Output Frequency (n013) > Mid. Output Frequency (n014) ≥ Min. Output Frequency (n016) For details, refer to Adjusting Torque According to Application (V/f Pattern Setting) on page 55.
6. Programming Features Using V/f Control Mode V/f control mode is preset at the factory. Control Mode Selection (n002) = 0: V/f control mode (factory setting) 1: Vector control mode Adjusting Torque According to Application Adjust motor torque by using the V/f pattern and full-range automatic torque boost settings. V/f Pattern Setting Set the V/f pattern in n011 to n017 as described below. Set each pattern when using a special motor (e.g.
Typical Setting of the V/f Pattern Set the V/f pattern according to the application as described below. For 400-V Class Inverters, the voltage values (n012, n015, and n017) should be doubled. When running at a frequency exceeding 50/60 Hz, change the Maximum Output Frequency (n011). Note: Always set the maximum output frequency according to the motor characteristics. 1. For General-purpose Applications Motor Specification: 60 Hz (Factory setting) Motor Specification: 50 Hz 2.
6. Programming Features Full-range Automatic Torque Boost (when V/f Mode is Selected: n002=0) The motor torque requirement changes according to load conditions. The full-range automatic torque boost adjusts the voltage of the V/f pattern according to requirements. The VS-606V7 automatically adjusts the voltage during constant-speed operation, as well as during acceleration. The required torque is calculated by the Inverter. This ensures tripless operation and energy-saving effects.
Using Vector Control Mode Set the Control Mode Selection (n002) to use vector control mode. n002 = 0: V/f control mode (factory setting) 1: Vector control mode Precautions for Voltage Vector Control Application Vector control requires motor constants. The Yaskawa standard motor constants have been set at the factory prior to shipment.
6. Programming Features • If the speed is less than the target value, increase the slip compensation gain. • If the speed is more than the target value, reduce the slip compensation gain. Adjustment of the Slip Compensation Time Constant (n112) is normally not required. Adjust it under the following conditions: • Reduce the setting if response is slow. • Increase the setting if speed is unstable.
Set n106 (Motor Rated Slip), n036 (Motor Rated Current), n107 (Motor Line-to-neutral Resistance), and n110 (Motor No-load Current) according to the motor test report. To connect a reactor between the Inverter and the motor, set n108 to the sum of the initial value of n108 (Motor Leakage Inductance) and the externally mounted reactor inductance. Unless a reactor is connected, n108 (Motor Leakage Inductance) does not have to be set according to the motor.
6. Programming Features When operating with frequency larger than 60/50 Hz, change only the Max. Output Frequency (n011). Constant torque Constant output or variable output n012 =200 V Base point n013 =60 or 50 Hz n011 =90 Hz Switching LOCAL/REMOTE Mode The following functions can be selected by switching LOCAL or REMOTE mode. To select the RUN/STOP command or frequency reference, change the mode in advance depending on the following applications.
How to Select LOCAL/REMOTE Mode When LOCAL/REMOTE switching function is not set for multi-function input selection When LOCAL/REMOTE switching function is set for multi-function input selection (When 17 is not set for any of constants n050 to n056) Select Lo for operator LO/RE selection. Select rE for operator LO/RE selection. LOCAL mode (When 17 is set for any of constants n050 to n056) Turn ON multifunction input terminal. Turn OFF multifunction input terminal.
6. Programming Features REMOTE Mode 1. Select remote mode. There are following two methods to select remote mode. • Select rE (remote mode) for the selection. • When the local/remote switching function is selected for the multi-function input selection, turn OFF the input terminal to select remote mode. 2. Select the operation method by setting constant n003. n003=0: Enables the Digital Operator (same with local mode). =1: Enables the multi-function input terminal (see fig. below).
LOCAL Mode Select command method using constant n008. n008=0: Enables using the potentiometer on the Digital Operator (factory setting). The factory setting for models with the Digital Operator without a potentiometer (JVOP-147) is n008=1. =1: Enables digital setting on the Digital Operator. [Setting can be stored in Frequency Reference 1 (n024)]. • Digital Setting Using the Digital Operator Input the frequency while FREF is lit (press ENTER after setting the numeric value).
6. Programming Features Setting Operation Conditions Reverse Run Prohibit (n006) The Reverse Run Prohibit setting disables accepting a reverse RUN command from the control circuit terminal or Digital Operator. This setting is used for applications where a reverse RUN command can cause problems. Setting Description 0 Reverse run enabled. 1 Reverse run disabled.
Frequency reference (n031) 60.0 Hz (n030) 55.0 Hz (n029) 50.0 Hz (n028) 45.0 Hz (n027) 40.0 Hz (n026) 35.0 Hz (n025) 30.0 Hz (n024) 25.0 Hz Time FWD (REV) RUN/STOP Multi-step speed ref. 1 (terminal S5) Multi-step speed ref. 2 (terminal S6) Multi-step speed ref.
6. Programming Features Adjusting Speed Setting Signal The relationship between the analog inputs and the frequency reference can be set to provide the frequency reference as analog inputs to control circuit terminal FR or FC. Frequency Reference (4 mA) (0 mA) (20 mA) (20 mA) ( ) indicates the value when a current reference input is selected. 1. Analog Frequency Reference Gain (n060) The frequency reference provided when the analog input is 10 V (or 20 mA) can be set in units of 1%. (Max.
• To operate the Inverter with a frequency reference of 50% to 100% at an input voltage of 0 to 10 V Max. frequency (100%) 0V 10 V Gain n060 = 100 Bias n061 = 50 Adjusting Frequency Upper and Lower Limits Frequency Upper Limit (n033) Internal frequency reference Frequency Lower Limit (n034) Set frequency reference • Frequency Reference Upper Limit (n033) Sets the upper limit of the frequency reference in units of 1%. (n011: Max.
6. Programming Features By setting a multi-function input selection (either of n050 to n056) to 11 (acceleration/deceleration time selection 1) or 27 (acceleration/deceleration time selection 2), the acceleration/deceleration time is selected by ON/OFF combinations of acceleration/deceleration time selection 1 and acceleration/deceleration time selection 2 (terminals S1 to S7). The combinations of acceleration/deceleration time selection settings are shown below.
n018 Settings No. n018 Unit Setting Range 0 0.1 s 0.0 to 999.9 s (999.9 s or less) 1s 1000 to 6000 s (1000 s or more) 1 0.01 s 0.00 to 99.99 s (99.99 s or less) 0.1 s 100.0 to 600.0 s (100 s or more) Note: Constant n018 can be set while stopped. If a value exceeding 600.0 s is set for the acceleration/deceleration time when n018=0 (in units of 0.1 s), 1 cannot be set for n018. • Acceleration time Set the time needed for the output frequency to reach 100% from 0%.
6. Programming Features * 1. Hold the operation signal to continue operation after recovery from a momentary power loss. * 2. When 2 is selected, the Inverter restarts if power supply voltage recovers while the control power supply is held. No fault signal is output. S-curve Selection (n023) To prevent shock when starting and stopping the machine, acceleration/ deceleration can be performed using an S-curve pattern. Setting S-curve Selection 0 S-curve characteristic not provided. 1 0.2 s 2 0.
Torque Detection If an excessive load is applied to the machine, an increase in the output current can be detected to output an alarm signal to multi-function output terminal MA, MB, P1, or P2. To output an overtorque detection signal, set one of the output terminal function selections n057 to n059 for overtorque detection (Setting: 6 (NO contact) or 7 (NC contact)).
6. Programming Features 3. To stop the Inverter and generate a fault at overtorque detection, set n096 to 2 or 4. At detection, the Digital Operator will display an fault (ON). Overtorque Detection Level (n098) Set the overtorque detection current level in units of 1%. (Inverter rated current = 100%) When detection by torque is selected, the motor rated torque becomes 100%.
Frequency Detection 1 Output frequency ≥ Frequency Detection Level n095 (Set n057, n058 or n059 to 4.) Release Width −2Hz Frequency Detection Level [Hz] (n095) Output Frequency Frequency Detection Signal Frequency Detection 2 Output frequency ≤ Frequency Detection Level n095 (Set n057, n058 or n059 to 5.
6. Programming Features Continuing Operation Using Automatic Retry Attempts (n082) WARNING When the fault retry function is selected, stand clear of the Inverter or the load. The Inverter may restart suddenly after stopping. (Construct the system to ensure safety, even if the Inverter should restart.) Failure to observe this warning may result in injury. The Inverter can be set to restart and reset fault detection after a fault occurs.
Timechart at SEARCH Command Input FWD (REV) RUN Command SEARCH Command Max. Output Frequency or Frequency Reference at Run Command Input 0.5 s Min. Speed Agreement Detection Output Frequency Min. Baseblock Time (0.5 s) Speed Search Operation The deceleration time for speed search operation can be set in n101. If the setting is 0, however, an initial value of 2.0 s will be used. The speed search starts when the Inverter’s output current is greater than or equal to the speed search operation level (n102).
6. Programming Features Timechart for ACCELERATION/DECELERATION HOLD Command Input FWD (REV) RUN Command ACCELERATION/ DECELERATION HOLD Command Frequency Reference Output Frequency FREQUENCY AGREE Signal Note: If a FWD (REV) RUN command is input at the same time as an ACCELERATION/DECELERATION HOLD command, the motor will not operate. However, if the Frequency Reference Lower Limit (n034) is set to a value greater than or equal to the Min.
In factory setting, analog voltage of approx. 10 V is output when output frequency (output current) is 100 %. Output Frequency (Output Current) Frequency Meter AM 100 % FM Analog monitor gain can be set by n067. AC 0 10 V Analog Output Calibrating Frequency Meter or Ammerter (n067) Used to adjust analog output gain. Frequency Meter/Ammeter (3 V 1 mA Full-scale) Output Frequency (Output Current) n067 = 0.30 100 % AM n067 n067 = 1.
6. Programming Features n065 Setting n065 Setting Description 0 Analog monitor output 1 Pulse monitor output (Output frequency monitor) Pulse train signal can be selected by setting in n150. n150 Setting 0 1 Description Output frequency monitor 1440 Hz/Max. frequency (n011) 1F: Output frequency × 1 6 6F: Output frequency × 6 12 12F: Output frequency × 12 24 24F: Output frequency × 24 36 36F: Output frequency × 36 40 41 Frequency reference monitor 1440 Hz/Max.
NOTE Peripheral devices must be connected according to the following load conditions when using pulse monitor output. The machine might damage when the conditions are not satisfied. Used as a Sourcing Output Output Voltage VRL (V) Load Impedance (kΩ) +5 V 1.5 kΩ or more +8 V 3.
6. Programming Features Reducing Motor Noise or Leakage Current Using Carrier Frequency Selection (n080) Set the Inverter output transistor switching frequency (carrier frequency). Setting Carrier Frequency (kHz) 7 12 fout (Hz) 8 24 fout (Hz) 9 36 fout (Hz) 1 2.5 (kHz) 2 5.0 (kHz) 3 7.5 (kHz) 4 10.
If the set value is 7, 8, or 9, the carrier frequency will be multiplied by the same factor as the output frequency. fc=Carrier Frequency n080=7 2.5 kHz fc=12 fout 1.0 kHz 83.3 Hz n080=8 208.3 Hz fout=Output Frequency fc=Carrier Frequency 2.5 kHz fc=24 fout 1.0 kHz 41.6 Hz n080=9 104.1 Hz fout=Output Frequency fc=Carrier Frequency 2.5 kHz fc=36 fout 1.0 kHz 27.7 Hz 69.4 Hz fout=Output Frequency The factory setting depends on the Inverter capacity (kVA).
6. Programming Features Voltage Class (V) Capacity (kW) Factory Setting Maximum Continuous Setting Carrier Frequency Output Current (kHz) (A) Reduced Current (A) 200 V Singlephase or 3-phase 5.5 3 7.5 25 23 7.5 3 7.5 33 30 400 V 3-phase 0.2 3 7.5 1.2 1.0 0.4 3 7.5 1.8 1.6 0.75 3 7.5 3.4 3.0 1.5 3 7.5 4.8 4.0 2.2 3 7.5 5.5 4.8 3.0 3 7.5 7.2 6.3 3.7 3 7.5 8.6 8.1 5.5 3 7.5 14.8 * 7.5 3 7.5 18 17 * Reduction of the current is not necessary. NOTE 1.
2. If the wiring distance is long, reduce the Inverter carrier frequency as described below. Wiring Distance between Inverter and Motor Up to 50 m Up to 100 m More than 100 m Carrier Frequency (n080 setting) 10 kHz or less (n080=1, 2, 3, 4, 7, 8, 9) 5 kHz or less (n080=1, 2, 7, 8, 9) 2.5 kHz or less (n080=1, 7, 8, 9) 3. Set the Carrier Frequency Selection (n080) to 1, 2, 3, or 4 when using vector control mode. Do not set it to 7, 8, or 9. 4.
6. Programming Features Set the processing when the STOP key is pressed during operation either from a multi-function input terminal or communications. Setting Description 0 The STOP key is effective either from a multifunction input terminal or communications. When the STOP key is pressed, the Inverter stops according to the setting of constant n005. At this time, the Digital Operator displays a alarm (flashing).
ates because the frequency reference is set lower than the Min. Output Frequency (n016) when the FWD (REV) RUN command is ON. If the deceleration time is short or the load inertia is large, an overvoltage (OV) fault may occur at deceleration. In this case, increase the deceleration time or install an optional Braking Resistor. Braking torque: Without braking resistor: Approx. 20% of motor rating With braking resistor: Approx.
6. Programming Features n016 Min. Output Frequency n090 DC Injection Braking Time at Stop When coasting to a stop is specified in the Stopping Method Selection (n005), DC injection braking is not applied when stopping.
Building Interface Circuits with External Devices Using Input Signals The functions of multi-function input terminals S1 to S7 can be changed as necessary by setting constants n050 to n056. The same value cannot be set for more than one of these constants. Setting Name Description Ref.
6.
Factory Settings No.
6. Programming Features Example: Set n003=1, n004=2, n008=0. Open: Run according to the frequency reference from multi-function input terminal FR and RUN command from multi-function input terminals S1 to S7. Closed: Run according to the potentiometer frequency reference and RUN command from the Digital Operator.
Note: 1. When UP/DOWN commands are selected, the upper limit speed is set regardless of frequency reference. Upper limit speed = Maximum Output Frequency (n011) × Frequency Reference Upper Limit (n033)/100 2. Lower limit value is either the Minimum Output Frequency (n016) or the Frequency Reference Lower Limit (n034) (whichever is larger.). 3. When the FWD (REV) RUN command is input, operation starts at the lower limit speed without using the UP/DOWN commands. 4.
6. Programming Features Multi-function Input Selection (n077) No. Name n077 Multi-function Input Selection Unit Setting Range Factory Setting - 0 to 4 0 n077 Settings Setting Function Description 0 Disabled The multi-function input is disabled. 1 Auxiliary frequency reference (FREF2) When frequency reference 2 is selected using the multi-step speed references, the input analog signal for the CN2 terminal will be the frequency reference. The n025 setting will be invalid.
Analog Input Level 1. Auxiliary Frequency Reference (n077=1) 2. Frequency Reference Gain (n077=2) FREF2 FGAIN 100% 2.00 1.00 0% 0V 10 V (4 mA) (20 mA) 100%=Max. Output Frequency (n011) 0 0V (4 mA) 5V 10 V (20 mA) 3. Frequency Reference Bias (n077=3) 4. Output Voltage Bias (n077=4) VBIAS FBIAS 100 V n079 0% 0V (4 mA) 5V 10 V (20 mA) -n079 0V 0V (4 mA) 10 V (20 mA) The VBIAS value to be added is doubled for 400 V class Inverters.
6. Programming Features Using Output Signals (n057, n058, n059) The functions of multi-function output terminals MA, MB, P1 and P2 can be changed as necessary by setting constants n057, n058, and n059. • Terminal MA and MB functions: Set in n057 • Terminal P1 function: Set in n058 • Terminal P2 function: Set in n059 Setting Name Description Ref. 0 Fault Closed when Inverter fault occurs. - 1 Operating Closed when either FWD/REV command is input or voltage is output from the Inverter.
Setting Name Description Reverse run Closed during reverse run. - 17 Speed search Closed when Inverter conducts a speed search. - 18 Data output from communications Operates multi-function output terminal independently from Inverter operation (by MEMOBUS communication) 19 PID feedback loss Closed during PID feedback loss 133 20 Frequency reference loss Closed during frequency reference loss 149 21 Inverter overheat alert Closed during Inverter overheat alert 89 Factory Settings No.
6. Programming Features Setting Frequency by Current Reference Input When setting frequency by inputting current reference (4-20 mA or 0-20 mA) from the control circuit terminal FR, switch the DIP switch SW2 on the control circuit board to “I” side. SW2 SW2 V NOTE I Never input voltage reference to control circuit terminal FR when DIP switch SW2 is switched to “I” side. The Inverter might be damaged.
Current Reference Selection After changing DIP switch (V-I switch of SW2) to the “I” side, press PRGM on the Digital Operator, then set the following constants. Current reference (4 to 20 mA)....constant n004 = 3 Current reference (0 to 20 mA)....constant n004 = 4 • Setting: n003 = 0 IM Current Reference 4-20 mA or 0-20 mA (n004 = 3 or 4 FS FR FC Press the Digital Operator keys to run or stop the Inverter. Switch FWD and REV run by setting F/R LED.
6. Programming Features Frequency Reference by Pulse Train Input Frequency reference can be set by pulse train input from the control circuit terminals. • Input pulse specifications • Low-level voltage: 0.8 V or less • High-level voltage: 3.5 to 13.2 V • H duty: 30 to 70 % • Pulse frequency: 0 to 33 kHz • Frequency reference method Frequency reference is a value obtained by multiplying the ratio of the maximum input pulse frequency and actual input pulse frequency by the maximum output frequency.
Preventing the Motor from Stalling (Current Limit) This function automatically adjusts the output frequency and output current according to the load to continue operation without stalling the motor. Stall Prevention (Current Limit) Level during Acceleration (n093) Sets the stall prevention (current limit) level during acceleration in units of 1%. (Inverter rated current = 100%) Factory setting: 170% A setting of 200% disables the stall prevention (current limit) during acceleration.
6. Programming Features In the constant output area (output frequency > Max. Voltage Output Frequency (n013)), the stall prevention (current limit) level during acceleration is automatically decreased using the following equation. Stall prevention (current limit) level during acceleration in constant output area Stall prevention (current limit) level during acceleration (n093) Stall Prevention Level during Acceleration Max.
Motor Current n094 *2 Time Output Frequency 100 ms *1: Decreases frequency to prevent the motor from stalling. *2: At start of acceleration, the output current hysterisis is approx. 5% of Inverter rated current. Time *1 Stall Prevention during Operation Stall Prevention Above Base Speed During Run (n115) The stall prevention level can be decreased automatically in the constant output range. Constant No.
6. Programming Features Acceleration/Deceleration Time Selection during Stall Prevention (n116) With this function, Acceleration Time 2 (n021) and Deceleration Time 2 (n022) can be fixed as the acceleration/deceleration time when moving to prevent stalling during operation. Constant No.
Decreasing Motor Speed Fluctuation Slip Compensation (n002 = 0) As the load becomes larger, the motor speed is reduced and the motor slip value is increased. The slip compensating function controls the motor speed at a constant value even if the load varies. When the Inverter output current is equal to the Motor Rated Current (n036), the compensation frequency is added to the output frequency.
6. Programming Features Motor Protection Motor Overload Detection The VS-606V7 protects against motor overload with a built-in electonic thermal overload relay. Motor Rated Current (Electronic Thermal Reference Current, n036) Set the rated current value shown on the motor nameplate. Note: Setting n036 to 0.0 A disables the motor overload protective function.
Example for 200 V-Class Motors General-purpose Motor Cooling Effect Effective when operated at 50/60 Hz from commercial power supply Torque Characteristics 60 s Short-term Torque (%) Continuous rating Electronic Thermal Overload An error (motor overload protection) occurs when continuously operated at 50/ 60 Hz or less at 100% load.
6. Programming Features Selecting Cooling Fan Operation In order to increase the life of the cooling fan, the fan can be set to operate only when Inverter is running n039 = 0 (Factory setting): Operates only when Inverter is running (Continues operation for 1 minute after Inverter is stopped.) =1: Operates with power ON Using MEMOBUS (MODBUS) Communications Serial communication is available with VS-606V7 using programmable controller (MEMOCON series) and MEMOBUS (MODBUS).
Communications specified Interface RS-422, RS-485 Synchronization Asynchronous (Start-stop synchronization) Communication Parameters Baud rate: Selected from 2400/4800/9600/19200 bps Data length: 8 bits fixed Parity: Selected from even/odd/none Stop bits: 1 bit fixed Communication Protocol MEMOBUS (MODBUS) (RTU mode only) Max.
6. Programming Features Procedure for Communications with PLC The following shows the procedure for communications with PLC. 1. Connect the communication cable between the PLC and the VS606V7 with the power supply turned OFF. 2. Turn the power ON. 3. Set the constants (n151 to n157) required for communication by using the Digital Operator. 4. Turn the power OFF once to verify that the Digital Operator displays have been completely erased. 5. Turn the power ON again. 6. Communications with the PLC starts.
Constant Name Description Factory Setting n153 MEMOBUS Slave Address Setting range: 0 to 32* 0 n154 MEMOBUS BPS Selection 0: 1: 2: 3: 2 n155 MEMOBUS Parity Selection 0: Even parity 1: Odd parity 2: No parity n156 Transmission Wating Time Setting range: 10 ms to 65 ms Setting unit: 1 ms n157 RTS Control 0: RTS control 1: No RTS control (RS-422A 1 to 1 communication) 2400 bps 4800 bps 9600 bps 19200 bps 2 10 ms 0 * The slave does not respond to the command from the master when set to 0
6. Programming Features • Function code: Command codes (See below.) Function Code Hexadecimal Function Reference Message Response Message Minimum (Byte) Maximum (Byte) Minimum (Byte) Maximum (Byte) 03H Reading holding register contents 8 8 7 37 08H Loop back test 8 8 8 8 10H Write in several holding registers 11 41 8 8 • Data: Composes a series of data by combining holding register numbers (test codes for loop-back numbers) and their data.
(Example) Reads out status signal, fault contents, data link status and frequency reference from the VS-606V7 (slave 2).
6. Programming Features • Writing to Several Holding Registers (10H) Specified data are written into the several specified holding registers from the specified number, respectively. Written data must be arranged in a reference message in the order of the holding register numbers: from upper eight bits to lower eight bits. (Example) Set forward run at frequency reference 60.0 Hz to slave 1 VS-606V7 from the PLC.
Data • Reference Data (available to read out/write in) Register No.
6. Programming Features • Simultaneous Broadcasting Data (available only for write in) Register No. Bit 0001H Description 0 RUN command 1: Run 0: Stop 1 Reverse run 1: Reverse run 0: Forward run 2 (Not used) 3 (Not used) 4 External fault 1: Fault (EFO) 5 Fault reset 1: Fault reset command 6-F (Not used) Frequency reference 30000/100 % fixed unit (Data is converted into 0.01 Hz inside the Inverter, and fractions are rounded off.
Register No.
6. Programming Features Register No.
Register No.
6. Programming Features Register No. Bit Description PID feedback value (100 % /Input equivalent to max. output frequency ; 10/1 % ; without sign) 0038H 0039H PID input value (±100 %/±Max. output frequency ; 10/1 % ; with sign) 003AH PID output value (±100 %/±Max.
CAUTION While the constant is being stored after an ENTER command was issued, response to the commands or data input with the keys on the Digital Operator (JVOP-140) becomes poor. Be sure to take some measures for an emergency stop by using the external terminals (setting the external terminal to run command priority, or setting the multi-function input terminal to external fault, external baseblock or emergency stop).
6. Programming Features Error code Error Code 01H Contents Function code error • Function code from PLC is other than 03H, 08H, or 10H. Improper register number 02H • No register numbers to be accessed have been registered. • ENTER command “0900H” that is an exclusive-use register for write-in was read out. Improper quantity 03H • The number of data items to be read or wirte-in is not in the range between 1 and 16.
Performing Self-test VS-606V7 is provided with a function to perform self-diagnosis for operation check of the serial communication I/F circuit. This function is called self-test. In the self-test, connect the sending terminal with the receiving terminal in the communication section. It assures if the data received by VS-606V7 is not being changed. It also checks if the data can be received normally. Carry out the self-test in the following procedure. 1. Turn ON the VS-606V7 power supply.
6. Programming Features Using Energy-saving Control Mode Verify that the constant n002 is set to 0 (V/f control mode) when performing energy-saving control. Set n139 to 1 to enable the energy-saving control function. Energy-saving Control Selection (n139) Constant No. Name Unit n139 Energy-saving Control Selection - Setting Range 0: Disabled 1: Enabled Factory Setting 0 Normally it is not necessary to change this setting.
Energy-saving Voltage Lower/Upper Limits (n141, n142, n159, n160) Set the upper and lower limits of the output voltage. When the value calculated in the energy-saving control mode is larger than the upper limit (or smaller than the lower limit), the limit value is output as the voltage reference. The upper limit is set to prevent over-excitation, and the lower limit is set to prevent stalls when the load is light. The voltage limit is set for machines using 6 or 60 Hz.
6. Programming Features Search Operation Voltage Limit (n144) Limits the range where the voltage is controlled. The constant is set in % for 200-V/400-V Inverters. The search operation is not performed when n144 is set to 0. Constant No. Name Unit Setting Range Factory Setting n144 Search Operation Voltage Limit 1% 0 to 100 0 Search Operation Voltage Steps (n145, n146) Constants n145 and n146 set the change in voltage for one cycle of the search operation.
Search Operation Power Detection Hold Width (n161) When the power fluctuation is less than this value, the output voltage is held for 3 seconds, and then, the search operating mode is started. Set the hold width as a percentage of the power that is currently held. Constant No. Name Unit Setting Range Factory Setting n161 Search Operation Power Detection Hold Width 1% 0 to 100 10 Time Constant of Power Detection Filter (n162) Response at load changes is improved when this value is small.
6. Programming Features Motor Code The Energy-saving Coefficient K2 (n140) is set to a value that corresponds to the Motor Code (n158). Motor Type Voltage Class Yaskawa Generalpurpose Motor 200 V 400 V Capacity Motor Code: n158 Energy-saving Coefficient K2: n140 0.1 kW 0 481.7 0.2 kW 1 356.9 0.4 kW 2 288.2 0.75 kW 3 223.7 1.5 kW 4 169.4 2.2 kW 5 156.8 3.7 kW 7 122.9 5.5 kW 9 94.8 7.5 kW 10 72.7 0.2 kW 21 713.8 0.4 kW 22 576.4 0.75 kW 23 447.4 1.5 kW 24 338.
Motor Type Voltage Class Yaskawa Inverter Motor 200 V 400 V Capacity Motor Code: n158 Energy-saving Coefficient K2: n140 0.1 kW 40 481.7 0.2 kW 41 356.9 0.4 kW 42 300.9 0.75 kW 43 224.7 1.5 kW 44 160.4 2.2 kW 45 138.9 3.7 kW 47 106.9 5.5 kW 49 84.1 7.5 kW 50 71.7 0.2 kW 61 713.8 0.4 kW 62 601.8 0.75 kW 63 449.4 1.5 kW 64 320.8 2.2 kW 65 277.8 3.0 kW 66 213.8 3.7 kW 67 213.8 5.5 kW 69 168.3 7.5 kW 70 143.
6. Programming Features PID Control Selection (n128) Constant No. Name Unit Setting Range Factory Setting n128 PID Control Selection - 0 to 8 0 Setting Function PID Output Characteristics 0 Disabled. 1 Enabled: Deviation is subject to derivative control. - 2 Enabled: Feedback signal is subject to derivative control. 3 Enabled: Frequency reference + PID output, and deviation are subject to derivative control.
n164 Setting Description 0 Control circuit terminal FR (Voltage 0 to 10 V) 1 Control circuit terminal FR (Current 4 to 20 mA) 2 Control circuit terminal FR (Current 0 to 20 mA) 3 Operator terminal: Voltage 0 to 10 V 4 Operator terminal: Current 4 to 20 mA 5 Pulse train Note: 1.
6. Programming Features Proportional Gain (P), Integral Time (I), Derivative Time (D) (n130, n131, n132) Adjust the response of the PID control with the proportional gain (P), integral time (I), and derivative time (D). Constant No. Name Unit Setting Range Factory Setting n130 Proportional Gain (P) 0.1 0.0 to 25.0 1.0 n131 Integral Time (I) 0.1 s 0.0 to 360.0 1.0 n132 Derivative Time (D) 0.01 s 0.00 to 2.50 0.
Primary Delay Time Constant for PID Output (n135) Constant No. n135 Name Primary Delay Time Constant for PID Output Unit Setting Range Factory Setting 0.1 s 0.0 to 10.0 0.0 Constant n135 is the low-pass filter setting for PID control outputs. There is normally no need to change the setting. If the viscous friction of the mechanical system is high or if the rigidity is low causing the mechanical system to resonate, increase the setting so that it is higher than the resonance frequency period.
6. Programming Features PID Feedback Loss Detection (n136, n137, n138) Constant No. Name Unit Setting Range Factory Setting n136 Selection for PID Feedback Loss Detection - 0: No detection of PID feedback loss 1: Detection of PID feedback loss, operation continued: FbL alarm 2: Detection of PID feedback loss, output turned OFF: Fault 0 n137 PID Feedback Loss Detection Level 1% 0 to 100 100%/Max. output frequency 0 n138 PID Feedback Loss Detection Time 0.1 s 0.0 to 25.5 1.
11 134 n004 Pulse train Operator (4 to 20 mA) (4-20mA) Operator (0 (0-10V) to 10 V) External terminal (0-20mA) (0 to 20mA) External terminal(4-20mA) (4 to 20mA) External terminal(0-10V) (0 to 10V) n008 n164 n129 Adjustment gain 100% PID feedback value selection FJOG (n032) n130 PID INPUT MNTR (U-17) 100%/FMAX 1 n131 Integral reset from multi-function input Z-1 Integral upper limit n134 Z-1 Derivative time (D) n128 = 2, 4, 6, 8 Derivative time (D) n132 PID control selection n128=1, 3
GND Pin 3 of CN2 IIN Pin 2 of CN2 4 to 20 mA VIN Pin 1 of CN2 0 to 10 V Inverter ADCH1 Converts A/D (value) into Hz n011 3FFH 0V A/D converter GND A/D conversion ADCH2 Converts A/D (value) into Hz n011 3FFH RS232C MEMOBUS communications Max. output frequency (9600 bps) A/D conversion RS232C MEMOBUS communications Max.
Using Constant Copy Function Constant Copy Function The VS-606V7 standard JVOP-140 Digital Operator can store constants for one Inverter. A backup power supply is not necessary because EEPROM is used. The constant copy function is possible only for the Inverters with the same product series, power supply specifications, and control mode (V/ f control or vector control). However, some constants may not be copied. It is also impossible to copy constants between VS-606V7 and VS mini J7 Inverters.
6. Programming Features Constant No. Name Unit Setting Range Factory Setting n176 Constant Copy Function Selection - rdy: READY rEd: READ CPy: COPY vFy: VERIFY vA: Inverter capacity display Sno: Software No. display rdy Prohibiting Constant Read Selection (n177) Select this function to prevent accidentally overwriting the constants stored in EEPROM in the Digital Operator. Reading is not possible when this constant is set to 0.
READ Function Reads out the constants in batch from the Inverter and stores them in EEPROM inside the Digital Operator. When the read-out is executed, the previously stored constants data in the EEPROM are cleared and replaced with the newly entered constants. Example: Storing Constants from Inverter in EEPROM in Operator Explanation • Enable the setting of constants n001 to n179. • Press DSPL Operator Display to lit PRGM . • Press ENTER to display the set value.
6. Programming Features Explanation • Execute read-out (READ) using the Constant Copy Function Selection (n176). Operator Display • Change the constant No. by pressing the or key. • Press ENTER to display the set value. • Change the set value to rEd by pressing the or key. • Press ENTER . • Press DSPL (Lit) (Flashes while executing the read) ↓ (End is displayed after the read has been completed.) or ENTER . • Set Constant Read Prohibited Selection (n177) to read-disabled.*2 (Lit) (The constant No.
Press STOP/RESET to stop the COPY function. The following constants are not written if the Inverter capacities differ. Constant No. Name Constant No.
6. Programming Features Explanation • Execute write-in (COPY) using the Constant Copy Function Selection (n176). Operator Display • Change the constant No. to n176 by pressing the or key. • Press ENTER to display the set value. • Change the set value to CPy by pressing the or key. • Press ENTER . (Lit) (Lit) (Flashes while executing the copy.) ↓ (End is displayed after the copy has been completed.) • Press DSPL ENTER . or (The constant No. is displayed.
Constants added with software version upgrades will be displayed when VERIFY is performed for VS-606V7 Inverters without the additional constants and VS-606V7 Inverters with the additional constants. The constants added with each software version upgrade are shown in the following table. Software No.
6. Programming Features Explanation • Execute VERIFY by Constant Copy Function Selection (n176). Operator Display • Change the constant No. to n176 by pressing the or key. • Press ENTER to display the set value. • Change the set value to vFy by pressing the or key. • Press ENTER . • Display the unmatched constant No. • Display the constant value in the Inverter. • Display the constant value in the Digital Operator. • Continue the execution of VERIFY.
Explanation Operator Display • Enable the setting for constants n001 to n179. • Press DSPL • Execute Inverter Capacity Display (vA) using the Constant Copy Function Selection (n176). • Change the constant No. to n176 by pressing the or key. to lit (May be a different constant No.) PRGM . (Lit) (May be a different set value.) • Press ENTER to display (Flashes) the set value. • Change the set value to 4 by pressing the or key. (Lit for one second.) • Press ENTER . ↓ (The constant No. is displayed.
6. Programming Features Software No. Display The software number of the Inverter for which constants are stored in the Digital Operator is displayed. Example: Displaying Software No. of Inverter for which Constants are Stored in EEPROM in Digital Operator Explanation Operator Display • Enable the setting for constants n001 to n179. • Press DSPL • Execute Software No. Display (Sno)* using the Constant Copy Function Selection (n176). • Change the constant No. to n176 by pressing the or key.
Operator Display Description Corrective Action Lit: Inverter capacity display selected. - Lit: Software No. display selected. - Lit: READ, COPY (writing), VERIFY completed. - Flashes: Attempt made to execute READ while Constant Read Selection Prohibit (n177) is set to 0. Confirm the necessity to execute READ, then set Constant Read Selection Prohibit (n177) to 1 to execute READ. Flashes: The constant could not be read properly for READ operation.
6.
n035 Settings Setting • Setting unit: 0.01 Hz (less than 100 Hz), 0.1 Hz (100 Hz and more) • Setting range Min {Fmax (n011) × Frequency Reference Lower Limit (n034) to Fmax (n011) × Frequency Reference Upper Limit (n033), 400 Hz} 1 • Setting in units of 0.1%: 100.0%/Fmax (n011) • Setting range Min. {Frequency Reference Lower Limit (n034) to Frequency Reference Upper Limit (n033), (400 Hz ÷ Fmax. (n011)) 100%} Max. Upper Limit Value: Fmax.
6. Programming Features Note: 1. The frequency reference constants and monitor display data for which this selection of the unit is valid are stored in the Inverter in units of Hz. The units are converted as shown below: Setting/Display Constant n035 Frequency reference constants Data for monitor display Display Each unit system Units of Hz Setting 2. The upper limit for each unit is the value with decimal places below the significant digits truncated.
Input/Output Open-phase Detection Constant No. Name Unit Setting Range Factory Setting n166 Input Open-phase Detection Level 1% 0 to 100 %*1 400.0 V/100 % (200 V Class) 800.0 V/100 % (400 V Class) 0% n167 Input Open-phase Detection Time 1s 0 to 255 s*2 0s n168 Output Open-phase Detection Level 1% 0 to 100 %*1 Inveter’s rated output current/100 % 0% n169 Output Open-phase Detection Time 0.1 s 0.0 to 2.0 s*2 0.0 s * 1. Not detected when set to 0 %. * 2. Not detected when set to 0.
6. Programming Features Undertorque Detection An alarm signal can be output to a multi-function output terminal (MA, MB, P1 or P2) when the load on the machine side suddenly becomes lighter (i.e., when an undertorque occurs). To output an undertorque detection signal, set the output terminal funciton selection in n057, n058, or n059 to 8 (undertorque detected, NO contact) or 9 (undertorque detected, NC contact).
Undertorque Detection Level (n118) Sets the undertorque detection current level in units of 1 %. (Inverter rated current=100 %) When detected by torque is selected, motor rated torque becomes 100 %. Factory setting=10 % Undertorque Detection Time (n119) If the time for which the motor current is less than the undertorque detection level (n118) is longer than the undertorque detection time (n119), the undertorque detection function operates. Factory setting=0.
6. Programming Features Using Inverter for Elevating Machines CAUTION If using an Inverter with an elevator, take safety mea- sures on the elevator to prevent the elevator from dropping. Failure to observe this caution may result in injury. When using the VS-606V7 for elevating machines such as elevators and cranes, make sure that the brake holds and observe the following precautions for safe operation.
Releasing Width -2 Hz Output Frequency n095 Time ON Frequency Detection Level 1 OFF • Sequence Circuit Configuration and Timing Chart Examples For the AC sequence cirHolding Brake cuit, connect the signal Inverter VS-606V7 Auxiliary Relay Coil between P1 and PC to the +24V Fault Contacts MA sequence circuit with a UP MB Sequence S1 relay. BR Circuit (Forward Run) DOWN MC S2 Design the sequence so Energizes the brake HIGH/LOW (Reverse Run) when ON. that the holding brake conS6 (30 VDC 1 A or less.
6. Programming Features • For a variable speed operation by an analog signal, set the Frequency Reference Selection (n004) to a value from 2 to 4. Stall Prevention During Deceleration If connecting a braking resistor to discharge regenerative energy, be sure to set the stall prevention during deceleration (n092) to 1. If the stall prevention during deceleration (n092) is set to the NOTE factory setting 0 (Enabled), the motor may not stop within the specified decelerating time.
External Baseblock Signal If the external baseblock command (settings 12 and 13 of n050 to n056) is input while the motor is running, the motor will immediately coast to a stop. Do not input the external baseblock command while the motor is running unless necessary. If using the external baseblock command for an emergency stop or to run start an interlock, make sure that the holding brake operates.
7. Maintenance and Inspection 7. Maintenance and Inspection WARNING • Never touch high-voltage terminals on the Inverter. Failure to observe this warning may result in an electrical shock. • Disconnect all power before performing maintenance or inspection, and then wait at least one minute after the power supply is disconnected. Confirm that all indicators are OFF before proceeding. If the indicators are not OFF, the capacitors are still charged and can be dangerous.
Periodic Inspection Periodically inspect the Inverter as described in the following table to prevent accidents and to ensure high performance with high reliability. Location to Check Check for Solution Terminals, Inverter mounting screws, etc. Improper seating or loose connections in hardware. Properly seat and tighten hardware. Heatsinks Buildup of dust, dirt, and debris Blow with dry compressed air at a pressure of 39.2 × 104 to 58.8 × 104 Pa (4 to 6 kg/cm2).
7. Maintenance and Inspection Part Replacement Inverter’s maintenance periods are given below. Keep them as guidelines. Part Replacement Guidelines Part Cooling fan Smoothing capacitor Breaker relays Standard Replacement Period 2 to 3 years 5 years - Replacement Method Replace with new part. Replace with new part. (Determine need by inspection.) Determine need by inspection. Fuses 10 years Replace with new part. Aluminum capacitors on PCBs 5 years Replace board. (Determine need by inspection.
Replacement of Cooling Fan Inverters with Width of 68 mm, 140 mm, 170 mm, or 180 mm 1. Removal 1. Press the right and left catches on the fan cover in direction 1, and then pull them in direction 2 to remove the fan cover from the Inverter. 2. Pull the wiring in direction 3 from the fan cover rear face, and remove the protective tube and connector. 3. Open the left and right sides of the fan cover to remove the cooling fan from the cover. 2. Mounting 1. Mount the cooling fan on the fan cover.
7. Maintenance and Inspection Inverters with Width of 108 mm 1. Removal 1. Remove the front cover and terminal cover, and then remove the cooling fan connector (CN10). 2. Press the right and left catches on the fan cover in direction 1, and pull the fan cover in direction 2 to remove it from the Inverter. Pull out the wiring from the cable lead-in hole at the bottom of the plastic case. Cooling Fan Wire 3. Open the right and left sides of the fan cover to remove the cover from the cooling fan. 2.
8. Fault Diagnosis Protective and Diagnostic Functions This section describes the alarm and fault displays, the fault conditions, and the corrective actions to be taken if the VS-606V7 malfunctions. Inverter alarms are classified into alarm display and fault display. Alarm display:When a minor fault occurs in the Inverter, the Digital Operator flashes the display. In this case, the operation is continued, and restored automatically as soon as the cause is removed.
8. Fault Diagnosis Corrective Actions of Models with Digital Operator : ON : Flashing : OFF Alarm Display Alarm Displays and Meaning Alarm Display Digital Operator Inverter Status Detected as an alarm only. Fault contact output is not activated. Flashing Flashing Description UV (Main circuit low volt- Check the following: • Power supply voltage age) Main circuit DC voltage dropped below the low-voltage detection level while the Inverter output is OFF.
Alarm Display Digital Operator (Flashing) Flashing Inverter Status Description Detected as an alarm only. Fault contact output is not activated. OP (Constant setting error when constants are set through MEMOBUS communications) Check the setting values. OL3 (Overtorque detection) • OP1: Two or more values are set for multi-function input selection. (constants n050 to n056) OP2: Relationship among V/f constants is not correct.
8. Fault Diagnosis Alarm Display Digital Operator Inverter Status Detected as an alarm only. Fault contact output is not activated. Flashing • • BB (External baseblock) Check the following: • NO/NC contact selection (constant). • Wiring is made properly. • Signal is not input from the PLC. EF (Simultaneous FWD/ REV RUN commands) Check the following: • NO/NC contact selection (constant). • Wiring is made properly. • Signal is not input from the PLC.
Alarm Display Digital Operator Flashing Flashing Inverter Status Description Causes and Corrective Actions RUN (Green) ALARM (Red) or Detected as an alarm only. Fault contact output is not activated. CE (MEMOBUS) communications fault Check the following: • Communicaiton devices or communication signals. • PLC is not faulty. • Transmission cable is connected properly. • Any loose terminal screws do not result in improper contact. • Wiring is made properly.
8. Fault Diagnosis Fault Display Fault Displays and Meanings Fault Display Digital Operator Inverter Status Description Causes and Corrective Actions RUN (Green) ALARM (Red) Protective Operation Output is turned OFF and motor coasts to a stop.
Fault Display Digital Operator Inverter Status Description Causes and Corrective Actions RUN (Green) ALARM (Red) Protective Operation Output is turned OFF and motor coasts to a stop. UV1 (Main circuit low voltage) Main circuit DC voltage dropped below the low-voltage detection level while the Inverter output is ON. 200 V: Stops at main circuit DC voltage below approx. 200 V (160 V for single-phase) 400 V: Stops at main circuit DC voltage below approx. 400 V.
8. Fault Diagnosis Fault Display Digital Operator Inverter Status Description Causes and Corrective Actions RUN (Green) ALARM (Red) Protective Operation Output is turned OFF and motor coasts to a stop. RR (Built-in braking tran- Replace the Inverter. sistor fault) * Built-in braking transistor malfunctioned. OL1 (Motor overload) Motor overload protection operated by built-in electronic thermal overload relay. • • • • • • • Check the load size or V/f pattern setting (constants n011 to n017).
Fault Display Digital Operator Inverter Status Description Causes and Corrective Actions RUN (Green) ALARM (Red) Protective Operation Output is turned OFF and motor coasts to a stop. OL2 (Inverter overload) Inverter overload protection operated by built-in electronic thermal overload relay. • • • • • OL3 (Overtorque detection) V/f mode: Inverter output current exceeded the preset value in constant n098.
8. Fault Diagnosis Fault Display Digital Operator Inverter Status Description Causes and Corrective Actions RUN (Green) ALARM (Red) Protective Operation Output is turned OFF and motor coasts to a stop. PF (Main circuit voltage fault) The main circuit’s DC voltage oscillated in an irregular way when not in regenerative operation.
Fault Display Digital Operator Inverter Status Protective Operation Output is turned OFF and motor coasts to a stop. Description EF (External fault) Check the following: • NO/NC contact selection (constant). • Wiring is made properly. • Signal is not input from the PLC. CPF-00 Cycle power after confirming that the Digital Operator is securely mounted. If the fault remains, replace the Digital Operator or Inverter.
8. Fault Diagnosis Fault Display Digital Operator Inverter Status Description Causes and Corrective Actions RUN (Green) ALARM (Red) Protective Operation Output is turned OFF and motor coasts to a stop. CPF-06 • • Option card connection fault A non-corresponding option card is connected. • • • Cycle power to the Inverter after checking the connection of the Communication option card. Verify Software Version No. (n179).
Fault Display Digital Operator Inverter Status Description Stops according to constant. STP (Emergency stop) Check the following: • NO/NC contact selection (constant). • Wiring is made properly. • Signal is not input from the PLC. FBL (PID feedback loss detection) Check the mechanical system and correct the cause, or increase the value of n137. Option card communications fault Check the following: • Communications devices or communications signals. • PLC is not faulty.
8. Fault Diagnosis Troubleshooting Trouble The motor does not operate when an external operation signal is input. Cause Set the RUN command (n003) to Control Circuit Terminal. A 3-wire sequence is in effect. The Multi-function Input Selection (n052) is set to 3-wire sequence, and the S2 control terminal is not closed. To use a 3-wire sequence, make the wiring so that the S2 control terminal is closed.
Trouble Cause The motor speed is unstable. The motor speed fluctuates when operating with a light load. The stall prevention level during running is too low. Check if the Stall Prevention Level during Running (n094) is set to an appropriate value. The load is too heavy. Reduce the load. The carrier frequency is too high. Decrease the carrier frequency (n080). The V/f set value is too high for a low speed operation. Set the V/f (n011 to n017) according to the load characteristics.
9. Specifications 9. Specifications Standard Specifications (200 V Class) Voltage Class 200 V single-/3-phase 3-phase 20P1 20P2 20P4 20P7 21P5 22P2 23P7 25P5 27P5 Single-phase B0P1 B0P2 B0P4 B0P7 B1P5 B2P2 B3P7 - - Max. Applicable Motor Output kW*1 0.1 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 Inverter Capacity (kVA) 0.3 0.6 1.1 1.9 3.0 4.2 6.7 9.5 13 Rated Output Current (A) 0.8 1.6 3 5 8 11 17.
Voltage Class Model CIMRV7∗T 20P1 20P2 20P4 20P7 21P5 22P2 23P7 25P5 27P5 Single-phase B0P1 B0P2 B0P4 B0P7 B1P5 B2P2 B3P7 - - Control Method Frequency Control Range Control Characteristics Frequency Accuracy (Temperature Change) Sine wave PWM (V/f control/vector control selectable) 0.1 to 400 Hz Digital reference: ±0.01% (−10 to 50°C) Analog reference: ±0.5% (25 ±10°C) Frequency Setting Resolution Digital reference: 0.01 Hz (less than 100 Hz)/0.
9. Specifications Voltage Class Model CIMRV7∗T 200 V single-/3-phase 3-phase 20P1 20P2 20P4 20P7 21P5 22P2 23P7 25P5 27P5 Single-phase B0P1 B0P2 B0P4 B0P7 B1P5 B2P2 B3P7 - - Motor Overload Protection Instantaneous Overcurrent Protective Functions Overload Motor coasts to a stop at approx.
Voltage Class Indications Other Functions Model CIMRV7∗T 20P1 20P2 20P4 20P7 21P5 22P2 23P7 25P5 27P5 Single-phase B0P1 B0P2 B0P4 B0P7 B1P5 B2P2 B3P7 - - Status Indicators Digital Operator (JVOP-140) Terminals Wiring Distance between Inverter and Motor Enclosure Environmental Conditions 200 V single-/3-phase 3-phase RUN and ALARM provided as standard indicators Provided for monitor frequency reference, output frequency, output current Main circuit: screw terminals Control ci
9. Specifications Standard Specifications (400 V Class) Voltage Class 400 V 3-phase 3-phase 40P2 40P4 40P7 41P5 42P2 43P0 43P7 45P5 47P5 Single-phase - - - - - - - - - Max. Applicable Motor Output kW*1 0.2 0.4 0.75 1.5 2.2 3.0 3.7 5.5 7.5 Inverter Capacity (kVA) 0.9 1.4 2.6 3.7 4.2 5.5 6.6 11 14 Rated Output Current (A) 1.2 1.8 3.4 4.8 5.5 7.2 8.6 14.8 18 Power Supply Output Characteristics Model CIMRV7∗T Max.
Voltage Class Model CIMRV7∗T 40P2 40P4 40P7 41P5 42P2 43P0 43P7 45P5 47P5 Single-phase - - - - - - - - - Motor Overload Protection Instantaneous Overcurrent Motor coasts to a stop at approx. 250% or more of Inverter rated current Motor coasts to a stop after 1 minute at 150% of Inverter rated output current Overvoltage Motor coasts to a stop if DC bus voltage exceed 820 V Stops when DC bus voltage is approx.
9.
Standard Wiring DC Reactor (Optional) Thermal Overload Braking Resistor (Optional) Relay Short-circuit bar*1 MCCB Power Supply ( For Single-phase. Use R/L1 and S/L2. ) FORWARD RUN/STOP REVERSE RUN/STOP EXTERNAL FAULT (NO CONTACT) Multifunction input Grounding FAULT RESET MULTI-STEP SPEED REF. 1 MULTI-STEP SPEED REF. 2 Multi-function Contact Output 250 VAC 1 A or less *2 30 VDC 1 A or less FAULT Frequency Ref. Pulse Train Input Shield connection terminal Reference Pulse Train (Max.
9. Specifications Connection Example of Braking Resistor Overload Relay Trip Contact Braking Resistor * 3-phase Power Supply Motor Fault Contact * Disable stall prevention during deceleration by setting n092 to 1 when using a Braking Resistor Unit. The motor may not stop within the deceleration time if this setting is not changed. Terminal Descriptions Main Circuit Type Terminal Name Function (Signal Level) R/L1, S/L2, T/L3 AC power supply input Use main circuit power input.
Terminal Multi-function contact output Output Frequency reference Control Circuit Input Sequence Type AM Name Multi-function input selection 1 Factory setting closed:FWD run open: Stop S2 Multi-function input selection 2 Factory setting closed:REV run open: Stop S3 Multi-function input selection 3 Factory setting: External fault (NO contact) S4 Multi-function input selection 4 Factory setting: Fault reset S5 Multi-function input selection 5 Factory setting: Multi-step speed reference 1
9. Specifications Terminal MEMOBUS communications Communication Circuit Terminal Type Name R+ Communications input (+) R- Communications input (-) S+ Communications output (+) S- Communications output (-) Function (Signal Level) MEMOBUS communications Run through RS-485 or RS-422. RS-485/422 MEMOBUS protocol 19.2 kbps max. * 1. DC power supply input terminal is not applied to CE/UL standard. * 2. Can be switched to pulse monitor output. * 3.
Sequence Input Connection with NPN/PNP Transistor When connecting sequence inputs (S1 to S7) with transistor, turn the rotary switch SW1 depending on the polarity (0 V common: NPN side, +24 V common: PNP side).
9.
Dimensions/Heat Loss W1 W H H2 H1 2-d 8.5 D Fig. 1 W1 W H H2 H1 4-d 8.5 Fig.
9. Specifications H H2 H1 4-d W1 8.5 D W Fig. 3 Dimensions in mm/Mass in kg/Heat Loss (W) Voltage Capaciclass ty (kW) W H D W1 H1 H2 d Mass Heat Loss (W) Heatsink 200 V 3-phase Unit Fig. Total 0.1 68 128 76 56 118 5 M4 0.6 3.7 9.3 13.0 1 0.2 68 128 76 56 118 5 M4 0.6 7.7 10.3 18.0 1 0.4 68 128 108 56 118 5 M4 0.9 15.8 12.3 28.1 1 0.75 68 128 128 56 118 5 M4 1.1 28.4 16.7 45.1 1 1.5 108 128 131 96 118 5 M4 1.4 53.7 19.
Voltage Capaciclass ty (kW) 200 V singlephase 400 V 3-phase W H D W1 H1 H2 d Mass Heat Loss (W) Heatsink Unit Total Fig. 0.1 68 128 76 56 118 5 M4 0.6 3.7 10.4 14.1 0.2 68 128 76 56 118 5 M4 0.7 7.7 12.3 20.0 1 1 0.4 68 128 131 56 118 5 M4 1.0 15.8 16.1 31.9 1 0.75 108 128 140 96 118 5 M4 1.5 28.4 23.0 51.4 2 1.5 108 128 156 96 118 5 M4 1.5 53.7 29.1 82.8 2 2.2 140 128 163 128 118 5 M4 2.2 64.5 49.1 113.6 2 3.
9. Specifications Recommended Peripheral Devices It is recommended that the following peripheral devices be mounted between the AC main circuit power supply and VS-606V7 input terminals R/L1, S/L2, and T/L3. • MCCB (Molded-case Circuit Breaker)/Fuse: Always connect for wiring protection. • Magnetic Contactor: Mount a surge suppressor on the coil. (Refer to the table shown below.) When using a magnetic contactor to start and stop the Inverter, do not exceed one start per hour.
VS-606V7 Model Fuse (UL Class RK5) V7** B0P1 V7** B0P2 V7** B0P4 V7** B0P7 V7** B1P5 V7** B2P2 V7** B3P7 5A 5A 10 A 20 A 20 A 40 A 50 A • 400 V 3-phase VS-606V7 Model V7** V7** V7** V7** V7** V7** V7** V7** V7** 40P2 40P4 40P7 41P5 42P2 43P0 43P7 45P5 47P5 Capacity (kVA) 0.9 1.4 2.6 3.7 4.2 5.5 6.6 11.0 Rated Output Current (A) 1.2 1.8 3.4 4.8 5.5 7.2 8.6 14.8 18.
9. Specifications • AC and DC Reactor: Install an AC reactor to connect to a power supply transformer of large capacity (600 kVA or more) or to improve power factor on the power supply side. • Noise Filter: Use a noise filter exclusively for Inverter if radio noise generated from the Inverter causes other control devices to malfunction. NOTE 1. Never connect a general LC/RC noise filter to the Inverter output circuit. 2.
Constants List • Addition of Constants Accompained by the Upgraded Software Version The constants marked with #1, #2, and #3 are applicable for the following upgraded software version Nos.: #1: Applicable for software version No. VSP010015 or later #2: Applicable for software version No. VSP010020 or later #3: Applicable for software version No. VSP010024 or later #4: Applicable for software version No.VSP010028 or later. First Functions (Constants n001 to n049) No. Register No.
9. Specifications No. Register No. for Transmission Name Setting Range Setting Unit Factory Change User Ref. Setting during Set- Page Opera- ting tion 016 0110 Min. Output Frequency 0.1 to 10.0 Hz 0.1 Hz 1.5 Hz (Note 6) No 55 017 0111 Min. Output Frequency Voltage 0.1 to 50.0 V (Note 2) 0.1 V 12.0 V (Note 2, 6) No 55 018 0112 Selecting Setting Unit for Acceleration/deceleration Time 0, 1 - 0 No 70 019 0113 Acceleration Time 1 0.00 to 6000 s Depend on n018 setting 10.
No. Register No. for Transmission Name Setting Range Setting Unit Factory Change User Ref. Setting during Set- Page Opera- ting tion 030 011E Frequency Reference 7 0.00 to 400.0 Hz 0.01 Hz (less than 100 Hz)/ 0.1 Hz (100 Hz or more) 0.00 Hz Yes 65 031 011F Frequency Reference 8 0.00 to 400.0 Hz 0.01 Hz (less than 100 Hz)/ 0.1 Hz (100 Hz or more) 0.00 Hz Yes 65 032 0120 Jog Frequency 0.00 to 400.0 Hz 0.01 Hz (less than 100 Hz)/ 0.1 Hz (100 Hz or more) 6.
9. Specifications No. Register No. for Transmission Name Setting Range Setting Unit Factory Change User Ref. Setting during Set- Page Opera- ting tion 046 #4 012E Frequency reference bias accel/decel rate (UP/DOWN command 2) 0, 1 - 0 Yes - 047 #4 012F Frequency reference bias operation mode selection (UP/DOWN command 2) 0, 1 - 0 Yes - 048 #4 0130 Frequency reference bias value (UP/DOWN command 2) -99.9% to 100.0% (n011/ 100%) 0.1% 0.
No. Register No. for Transmission Name Setting Range Setting Unit Factory Change User Ref. Setting during Set- Page Opera- ting tion 060 013C Analog Frequency Reference Gain 0 % to 255 % 1% 100 % Yes 67 061 013D Analog Frequency Reference Bias -100 % to 100 % 1% 0% Yes 67 062 013E Filter Time Constant for Analog Frequency Reference 0.00 to 2.00 s 0.01 s 0.
9. Specifications Third Functions (Constants n080 to n119) No. Register No. for Transmission Name 080 0150 Carrier Frequency Selection 081 0151 Momentary Power Loss Ridethrough Method Setting Range Setting Unit Factory Change User Ref. Setting during Set- Page Opera- ting tion 1 to 4, 7 to 9 - (Note 4) No 81 0 to 2 - 0 No 70 082 0152 Automatic Retry Attempts 0 to 10 times - 0 No 75 083 0153 Jump Frequency 1 0.00 to 400.0 Hz 0.01 Hz (less than 100 Hz)/0.
No. Register No. for Transmission Name Setting Range Setting Unit Factory Change User Ref. Setting during Set- Page Opera- ting tion 096 0160 Overtorque Detection Function Selection 1 0 to 4 - 0 No 72 097 0161 Overtorque/Undertorque Detection Function Selection 2 0, 1 - 0 No 73 098 0162 Overtorque Detection Level 30% to 200% 1% 160% No 73 099 0163 Overtorque Detection Time 0.1 to 10.0 s 0.1 s 0.
9. Specifications No. Register No. for Transmission Name Setting Range Setting Unit Factory Change User Ref. Setting during Set- Page Opera- ting tion 116 #2 0174 Acceleration/deceleration Time during Stall Prevention 0, 1 - 0 No 103 117 #3 0175 Undertorque Detection Function Selection 1 0 to 4 - 0 No 152 118 #3 0176 Undertorque Detection Level 0% to 200% 1% 10% No 152 119 #3 0177 Undertorque Detection Time 0.1 to 10.0 s 0.1 s 0.
No. Register No. for Transmission 127 017F Name Frequency Reference 16 Setting Range Setting Unit Factory Change User Ref. Setting during Set- Page Opera- ting tion 0.00 to 400.0 Hz 0.00 Hz 128 0180 PID Control Selection 129 0181 PID Feedback Gain 130 0182 Proportional Gain (P) 0.0 to 25.0 131 0183 Integral Time (I) 0.0 to 360.0 s 132 0184 Derivative Time (D) 0.00 to 2.
9. Specifications No. Register No. for Transmission Name 150 0196 Pulse Monitor Output Frequency Selection 151 0197 152 0198 Setting Range Setting Unit Factory Change User Ref.
No. Register No. for Transmission Name Setting Range Setting Unit Factory Change User Ref. Setting during Set- Page Opera- ting tion 171 #4 01AB Frequency reference bias upper limit (UP/DOWN command 2) 0.0 to 100.0% (n011/100%) 0.1% 0.0% Yes - 172 #4 01AC Frequency reference bias low- -99.9 to 0.0% er limit (UP/DOWN command (n011/100%) 2) 0.1% 0.0% Yes - 173 #3 01AD DC Injection Braking Proportional Gain 1 to 999 1 = 0.001 83 (0.
9. Specifications No. Name V/f Control Mode (n002 = 0) n014 Mid. Output Frequency n015 Mid. Output Frequency Voltage n016 Min. Output Frequency n017 Min. Output Frequency Voltage 1.5 Hz 3.0 Hz 12.0 V*1 *2 11.0 V*1 1.5 Hz 1.0 Hz 12.0 n104 Torque Compensation Time Constant n111 Slip Compensation Gain n112 Slip Compensation Gain Time Constant Vector Control Mode (n002 = 1) V*1 *2 4.3 V*1 0.3 s 0.2 s 0.0 1.0 2.0 s 0.2 s * 1. Values are doubled for 400 V Class. * 2. 10.0 V for 5.
• 200 V Class Single-phase No. - Name Inverter Capacity Unit Factory Setting kW 0.1 kW 0.2 kW 2.2 kW 3.7 kW n036 Motor Rated Current A 0.6 1.1 1.9 3.3 6.2 8.5 14.1 n105 Torque Compensation Iron Loss W 1.7 3.4 4.2 6.5 11.1 11.8 19 n106 Motor Rated Slip Hz 2.5 2.6 2.9 2.5 2.6 2.9 3.3 n107 Motor Line-to-neutral Resistance* Ω 17.99 10.28 4.573 2.575 1.233 0.8 0.385 mH 110.4 56.08 42.21 19.07 13.4 9.81 6.
10 Conformance to CE Markings 10 Conformance to CE Markings Points regarding conformance to CE markings are given below. CE Markings CE markings indicate conformance to safety and environmental standards that apply to business transactions (including production, imports, and sales) in Europe. There are unified European standards for mechanical products (Machine Directive), electrical products (Low Voltage Directive), and electrical noise (EMC Directive).
• For 400 V Class Inverters, always ground the supply neutral to conform to CE requirements. EMC Directive VS-606V7 Series Inverters satisfy testing for conformance to the EMC Directive under the conditions described in European Standard EN61800-3. Installation Method In order to ensure that the machinery or installation incorporating the Inverter conforms to the EMC Directive, perform installation according to the method below.
10 Conformance to CE Markings Installation and Wiring of Inverter and Noise Filter (Model: CIMR-V720P1 to 27P5), (Model: CIMR-V740P1 to 45P5) L1 L2 L3 PE Control Panel Metal Mounting Plate 3-phase Noise Filter L1 L2 L3 Grounding Face E Inverter RST UVW E Shielded Cable Grounding Face Motor cable: 20 m max.
Installation and Wiring of Inverter and Noise Filter (Model: CIMR-V7B0P1 to B4P0) L N PE Control Panel Metal Mounting Plate Single-phase Noise Filter Grounding Face L N Inverter R S U VW E Shielded Cable Grounding Face Motor cable: 20 m max.
10 Conformance to CE Markings EMC Noise Filter Voltage Class 200 V Inverter Model CIMRV7* Noise Filter (Manufacturer: RASMI) Model No. Number of Phases Rated Current (A) Mass (kg) Dimensions W×L×H Y×X φd RS1010-V7 1 10 0.6 71 × 169 × 45 51 × 156 5.0 RS1020-V7 1 20 1.0 111 × 169 × 50 91 × 156 5.0 B2P2 RS1030-V7 1 30 1.1 144 × 174 × 50 120 × 161 5.0 B3P7 RS1040-V7 1 40 1.2 174 × 174 ×50 150 × 161 5.0 RS2010-V7 3 10 0.8 82 × 194 × 50 62 × 181 5.
The EMC-compliant V7 Series noise filter is footprint type.
Revision History The revision dates and numbers of the revised manuals are given on the bottom of the back cover. MANUAL NO. TOE-S606-11.2H C Printed in Japan July 2004 99-06 11 Date of printing Date of Printing Rev. No.
Date of Printing June 2003 Rev. No. 9 Section Chapter 6 Revised Content Addition: Description of overtorque/ undertorque detection function selection 2 Addition: Description of undertorque detection Janualy 2004 10 August 2004 11 Endsheet on back cover Addition: Revision history Addition: Details of 5.5/7.
英文 No.4-4 (A4) メカトロ製品用 TOE VS-606V7 Series INSTRUCTION MANUAL IRUMA BUSINESS CENTER 480, Kamifujisawa, Iruma, Saitama 358-8555, Japan Phone 81-4-2962-5696 Fax 81-4-2962-6138 YASKAWA ELECTRIC AMERICA, INC. 2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone 1-847-887-7000 Fax 1-847-887-7370 MOTOMAN INC. HEADQUARTERS 805 Liberty Lane West Carrollton, OH 45449, U.S.A. Phone 1-937-847-6200 Fax 1-937-847-6277 YASKAWA ELETRICO DO BRASIL COMERCIO LTD.A.
