Operator’s manual Models: 968999295/ZEKW42170 968999296/ZEKW52210 MANUAL NO. 112770 REV.
OPERATOR’S MANUAL ZE RIDER Contents Contents...................................................................1 Introduction .............................................................3 Congratulations....................................................3 General ................................................................3 Driving and Transport on Public Roads ...............3 Towing .................................................................3 Operating ........................................
WARNING! Failure to follow cautious operating practices can result in serious injury to the operator or other persons. The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate the mower. Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substance.
INTRODUCTION Introduction Congratulations Thank you for purchasing a Yazoo-Kees ride-on mower. This machine is built for the greatest efficiency and rapid mowing primarily of large areas. Controls in one place and a hydrostatic transmission regulated by steering controls also contribute to the machine’s performance. This manual is a valuable document. Following the instructions (use, service, maintenance, etc.
INTRODUCTION Good Service Yazoo-Kees products are sold all over the world and only in specialized retail stores with complete service. This ensures that you as a customer receive only the best support and service. Before the product is delivered, the machine has, for example, been inspected and adjusted by your retailer, see the certificate in the Service Journal in this operator’s manual. When you need spare parts or support in service questions, warranty issues, etc.
SYMBOLS AND DECALS Symbols and Decals These symbols are found on the machine and in the operator’s manual. Study them carefully so that you know what they mean. WARNING! Xxxxxxx xxxx xxxxxxxx xxx x Xxxxx xxxxxx xx. xx xxxxxxxx xxxxx xxx xx. Used in this publication to notify the reader of a risk of personal injury or death, particularly if the reader should neglect to follow instructions given in the manual. IMPORTANT INFORMATION Xxxxxxx xxxx xxxxxxxx xxx xxx xxxx xxxxxx xx.
SYMBOLS AND DECALS Read Operator´s Manual. Whole body exposure to thrown objects. Moving sharp blades under cover English-6 Shut off engine & remove key before performing any maintenance or repair work. Severing of fingers & toes. Keep a safe distance from the machine. Do not open or remove safety shields while engine is running. Use on slopes no greater than 10°. No passengers Careful backing up, watch for other people. Careful going forward, watch for other people.
SAFETY INSTRUCTIONS Safety Instructions These instructions are for your safety. Read them carefully. WARNING! This symbol means that important safety instructions need to be emphasized. It concerns your safety. IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
SAFETY INSTRUCTIONS • Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard. • Operate machine only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck.
SAFETY INSTRUCTIONS Personal Safety Equipment WARNING! When using the machine, approved personal protective equipment (shown in illustrations) shall be used. Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen. Ask your retailer for help in choosing the right equipment. • Make sure that you have first aid equipment close at hand when using the machine. • Never use the machine when barefoot.
SAFETY INSTRUCTIONS • Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the machine. Do not use on steep slopes. • Do not try to stabilize the machine by putting your foot on the ground. • Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in. Children 8011-519 Tragic accidents can occur if the operator is not alert to the presence of children.
SAFETY INSTRUCTIONS Maintenance WARNING! The engine must not be started when the driver’s floor plate or any protective plate for the mower deck’s drive belt is removed. Safe Handling of Gasoline To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. • Extinguish all cigarettes, cigars, pipes, and other sources of ignition. • Use only approved gasoline container.
SAFETY INSTRUCTIONS • Check the fuel level before each use and leave space for the fuel to expand, because the heat from the engine and the sun may otherwise cause the fuel to expand and overflow. General Maintenance • Never operate machine in a closed area. • Keep all nuts and bolts tight to be sure the equipment is in safe working condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up.
SAFETY INSTRUCTIONS • Acid in the eyes can cause blindness, contact a doctor immediately. • Be careful when servicing the battery. Explosive gases form in the battery. Never perform maintenance on the battery when smoking or near open flames or sparks. The battery can explode and cause serious injury/damage. • Ensure that nuts and bolts, especially the fastening bolts for the blade attachments, are properly tightened, torqued and that the equipment is in good condition.
SAFETY INSTRUCTIONS run over or into anything. If necessary, make repairs before starting. • Never make adjustments with the engine running. • The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer. Only use approved repair parts for the machine. • The blades are sharp and can cause cuts and gashes. Wrap the blades or use protective gloves when handling them. • Check the parking brake’s functionality regularly.
SAFETY INSTRUCTIONS Customer responsibilities • Read and observe the safety rules. • Follow a regular schedule in maintaining, caring for and using your mower. • Follow the instructions under "Maintenance” and "Storage” sections of this owner’s manual. • This machine has no brain.
CONTROLS Controls This operator’s manual describes the Yazoo/ Kees Zero Turn Rider. The rider is fitted with a Kawasaki engine. Transmission from the engine is made via two belt-driven hydraulic transaxles, one for each drive wheel. Using the left and right steering controls, the flow is regulated and thereby the direction and speed. Control Locations Zero Turn Rider 8011-769-2 Locations of the controls Page Page 1. Parking brake 17 8. Hour meter 21 2. Motion control levers 16 9.
CONTROLS 1. Parking Brake IMPORTANT INFORMATION The machine must be stopped before activating the parking brake. The parking brake is found on the left of the machine. Pull the lever backward to activate the brake and forward to release it. 8011-711 Parking brake not activated 2. Motion Control Levers The machine’s speed and direction are continuously variable using the two steering controls. The steering controls can be moved forward or backward about a neutral position.
CONTROLS positions when standing still or do not fit in the slots for moving the controls outward, they can be adjusted. 1 2 Tracking If the mower is not tracking straight, check the air pressure in both rear tires. Recommended air pressure is 15 psi. (1 bar) Tracking must be checked on a flat and level concrete or blacktop surface. If the unit still does not track straight contact your Yazoo/ Kees workshop for adjustments. 3. Fuel Shut Off Valve 3 4 1. Forward 2. Neutral 3.
CONTROLS 5. Refueling The machine has one fuel tank, just behind the seat. The tank volume is 5.4 gallons (20.4 liters). The engine will run on a minimum of 85octane unleaded gasoline (no oil mix). Environmentally adapted alkylate gasoline can be used beneficially. See also Technical Data concerning ethanol fuel. Methanol fuel is not allowed. WARNING! Gasoline is highly flammable. Observe caution and fill the tank outdoors (see the safety rules).
CONTROLS 6. By pass linkage When pushing or pulling the mower, be sure to engage the IZT (Integraded Zeroturn Transaxle) bypass linkages. The IZT bypass linkages are located on the rear of the frame, below the rear engine guard. • Raise the deck into the highest cutting position. CZ10-2 1. IZT Bypass linkage Bypass linkages • Pull the IZT bypass linkages out and into the slots and release so that it is held in the bypass position. • To re-engage the IZT’s to drive, reverse the above procedure.
CONTROLS 8. Hour Meter The hour meter displays the total operating time. It will flash CHG OIL (Change Oil) at 50 hour intervals. The flash duration is one hour before and one hour after the interval. The CHG OIL icon will come on and shut off automatically. The hour meter can not be manually reset. 8011-759 Hour meter 9. Choke Control The choke control is used for cold starts in order to provide the engine with a richer fuel mixture. For cold starts the control should be pulled out.
CONTROLS 11. Throttle Control The throttle control regulates the engine speed and thereby the rate of rotation of the blades, assuming the blade switch is pulled out, see Engaging the Mower Deck. In order to increase or decrease the engine speed, the control is moved forward or backward respectively. Avoid idling the engine for long periods, as there is a risk of fouling the spark plugs. USE FULL THROTTLE WHEN MOWING, for best mower performance and battery charging. 8011-757 Throttle control 12.
CONTROLS 13. Cutting height pedal 3 The cutting deck height is obtained by pressing the foot pedal lift arm forward and releasing the transport latch. Then lower the deck to the preset height. To raise the deck push forward on the foot pedal lift arm until the transport latch locks. The cutting height range is from 1 1/2" (38 mm) to 4 1/2" (114 mm) in 1/4" (6.4 mm) increments. The heights are measured from the ground up to the blade tip with the engine not running.
OPERATION Operation Read "Safety Instructions" section and following pages, if you are unfamiliar with the machine. Training Zero turn mowers are far more manueverable than typical riding mowers due to their unique steering capabilities. We suggest when first operating the mower, use a reduced throttle speed and reduced ground speed by NOT moving control levers to the furthest forward or reverse positions during initial operation, or until operator becomes comfortable with controls.
OPERATION Before Starting • Read the sections "Safety Instructions" and "Controls" before starting the machine. • Perform the daily maintenance before starting (see "Maintenance Schedule" in the "Maintenance" section). • Check that there is sufficient fuel in the fuel tank. • Adjust the seat to the desired position.
OPERATION 4. Disengage the mower blades by depressing the blade switch. 8011-668 Depress the control for disengaging the mower deck 5. Move the steering controls outward to the locked (outer) neutral position. 8011-724 Steering controls in the outward, locked neutral position 6. Move the throttle to the middle position.
OPERATION 7. If the engine is cold, the choke control should be pulled out to its extents. 8011-756 Set the choke control 8. Open the fuel shut off valve. C215 Open the fuel shut off valve 9. Press in and turn the ignition key to the start position.
OPERATION 10. When the engine starts, immediately release the ignition key back to the run position. IMPORTANT INFORMATION Do not run the starter for more than 5 seconds each time. If the engine does not start, wait about 10 seconds before retrying. 8011-743 Return to run position 11. Press the choke control in gradually when the engine has started. 8011-756 Gradually press in the choke control 12. Set the desired engine speed with the throttle.
OPERATION To start an engine with a weak battery WARNING! Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "Battery" in "Maintenance" section). If “jumper cables“ are used for emergency starting, follow this procedure: IMPORTANT INFORMATION Your mower is equipped with a 12-volt negative grounded system.
OPERATION Running 1. Release the parking brake by moving the lever forward. Your mower is equipped with an operator presence system. When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 2. Move the steering controls to the neutral position (N). 8011-711 Released parking brake 3. Select the cutting height by adjusting the cutting height pin. Release latch and lower deck to set cutting height.
OPERATION In order, for example, to turn right while moving forward, move the right control towards the neutral position. The rotation of the right wheel is reduced and the machine turns to the right. Turning on the spot can be achieved by moving one control backward (behind the neutral position) and carefully moving the other steering control forward from its neutral position. Operating on hills Read the"Driving on Slopes" in the "Safety Instruction" section.
OPERATION Mowing Tips • • Observe and flag rocks and other fixed objects to avoid collisions. WARNING! Begin with a high cutting height and reduce it until the desired mowing result is attained. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades. The average lawn should be cut to 2 1/2" (64 mm) during the cool season and over 3" (76 mm) during the hot months. For healthier and better looking lawns, mow often after moderate growth.
OPERATION Stopping the Engine Allow the engine to idle a minute in order to attain normal operating temperature before stopping it, if it has been worked hard. Avoid idling the engine for longer periods, as there is a risk of the spark plugs fouling. 1. Disengage the mower deck by depressing the blade switch. 8011-668 Disengage the mower deck 2. Raise the mower deck by depressing the pedal forward to the transport position. 3.
OPERATION Moving by Hand WARNING! No adjustments or maintenance to be carried out unless: - the engine stopped, - the ignition key has been removed, - the parking brake is on. When pushing or pulling the mower, be sure to engage the IZT (Integraded Zeroturn Transaxle) bypass linkages. The IZT bypass linkages are located on the rear of the frame, below the rear engine guard. • Raise the deck into the highest cutting position. • Release the park brake prior to engaging bypass linkages. CZ10-2 1.
MAINTENANCE Maintenance Maintenance Schedule The following is a list of maintenance procedures that must be performed on the machine. For those points not described in this manual, visit an authorized service workshop. An annual service carried out by an authorized service workshop is recommended to maintain your machine in the best possible condition and to ensure safe operation. Read “Maintenance” section in the “Safety Instructions” section. 1) First change after 5-8 hours.
MAINTENANCE Daily maintenance Weekly At mainte- least nance once each Page Before After year Maintenance Maintenance interval in hours 25 50 100 z Check/adjust throttle and choke cables 40 Check the condition of belts, belt pulleys, etc.
MAINTENANCE Battery Your mower is equipped with a maintenance free battery and does not need servicing. However, periodic charging of the battery with an automotive type battery charger will extend its life. Always use protective glasses when handling the battery. • Keep battery and terminals clean. IMPORTANT INFORMATION • Keep battery bolts tight. • Recharge at 6-10 amperes for 1 hour Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.
MAINTENANCE 9. Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and hex nut. 10. Tighten securely. 11. Close terminal access doors. 12. Lower seat. Ignition System The engine is equipped with an electronic ignition system. Only the spark plugs require maintenance. For recommended spark plugs, see Technical Data. 1. Remove the ignition cable boot and clean around the spark plug. 2. Remove the spark plug with a spark plug socket wrench. 3. Check the spark plug.
MAINTENANCE Checking the Safety System The machine is equipped with a safety system that prevents starting or driving under the following conditions. The engine can only be started when: 1. The mower deck is disengaged. 2. The steering controls are in the outer, locked neutral position. 3. The driver is sitting in the driver’s seat. 4. The parking brake is on. Make daily inspections to ensure that the safety system works by attempting to start the engine when one of the conditions is not met.
MAINTENANCE Checking the Engine's Cooling Air Intake Check that the engine’s cooling air intake is free from leaves, grass, and dirt. If the cooling air intake is clogged, engine cooling deteriorates, which can lead to engine damage. 8011-719 Checking and Adjusting the Throttle Cable Check and clean the cooling air intake Check that the engine responds to throttle increases and that a good engine speed is attained at full throttle. If doubts arise, contact the service workshop.
MAINTENANCE Replacing the Air Filter Kawasaki Engine Standard air filter WARNING! The engine and the exhaust system, become very hot during operation. Risk for burns if touched. Allow engine and exhaust system to cool at least two (2) minutes. 1. Remove the plastic fastener on the top of the air filter cowling and remove the air filter cowling. 2. Remove the foam rubber pre-filter and clean using a mild detergent. 8011-768-2 Remove the air filter cowling Squeeze it dry with a clean cloth. 3.
MAINTENANCE Replacing the Fuel Filter Replace the line-mounted fuel filter every 100 hours (once per season) or more regularly if it is clogged. Replace the filter as follows: 1. Move the hose clamps away from the filter. Use flat-nosed pliers. 2. Pull the filter loose from the hose ends. 3. Push the new filter into the hose ends. Position the filter with the ”FLOW” arrow pointing up toward the fuel pump. If necessary, a soap solution can be applied to the filter ends to ease mounting. 4.
MAINTENANCE Checking the Parking Brake Visually check that no damage is found on the lever, links, or switch belonging to the parking brake. Perform a stand-still test and check that there is sufficent braking action. To adjust the parking brake, contact the Husqvarna service workshop. WARNING! Faulty adjustment can cause an accident. 8011-711 The parking brake in the disengaged position IMPORTANT INFORMATION Checking the V-belts The machine must be stopped before activating the parking brake.
MAINTENANCE Deck belt installation NOTE: For ease in installing the deck belt, refer to the routing decal on the front edge of the deck. 1 • Wrap the deck belt around the electric clutch that is located on the engine shaft. • Push the rest of the belt through the IZT(Integraded Zeroturn Transaxle) support and up onto the deck.
MAINTENANCE IZT belt To replace IZT (Integraded Zeroturn Transaxle) belt 3 Park the mower on a level surface. Engage the park brake. 4 IZT belt removal NOTE: Be careful not to damage the fan blades on the IZT as this can affect cooling or damage the IZT • Remove the deck belt (see to replace deck belt in this section of the manual). • Create slack in the belt by either removing the spring on the pump idler arm or inserting 1/2” breaker bar into the square hole on the spring loaded idler.
MAINTENANCE Checking the Blades In order to attain the best mowing effect, it is important that the blades are well sharpened and not damaged. WARNING! Blades are sharp. Protect your hands with gloves and/or wrap blades with a heavy cloth when handling. 8011-604 Check the blades Bent or cracked blades or blades with large nicks should be replaced. Check the blade mounts. IMPORTANT INFORMATION The sharpening of blades should be carried out by an authorized service workshop.
MAINTENANCE Blade replacement: WARNING! Blades are sharp. Protect your hands with gloves and/or wrap blades with a heavy cloth when handling. • Remove blade bolt by turning counterclockwise. 8011-671 1. Blade IMPORTANT INFORMATION To ensure proper assembly, center hole in blade must align with star on cutter housing. 2. Center hole 3. Star 4. Cutter housing 5.
MAINTENANCE Adjusting the Mower Deck WARNING! Before performing any service or adjustment checklist: 1. Engage the parking brake. 2. Place the Blade switch in the disengaged position. 3. Turn ignition switch to “OFF” position and remove the key. 4. Make sure the blades and all moving parts have completely stopped. 5. Disconnect the spark plug wire from all spark plugs and place the wire where it cannot come in contact with the plug.
MAINTENANCE To adjust anti-scalp rollers Anti-scalp rollers are properly adjusted when they are just slightly off of the ground when the deck is at the desired cutting height in the operating position. Anti-scalp rollers then keep the deck in the proper position to help prevent scalping in most terrain conditions. IMPORTANT INFORMATION Adjust Anti-scalp rollers with the mower on a flat level surface. CZ-9 Anti-scalp roller 1.
MAINTENANCE Cleaning and Washing Regular cleaning and washing, especially under the mower deck, will increase the machine’s lifespan. Make it a habit to clean the machine directly after use (after it is cooled), before the dirt sticks. Do not spray water on the top of the mower deck. Use compressed air to clean the top side of mower deck. Regularly clean deck and underside of deck, avoid spraying engine and electrical components with water.
MAINTENANCE Parking brake To adjust parking brake Jack up unit and support properly with jack stands. Allow clearance to work at rear transaxles. Before making any adjustments: Set park brake. Measure the distance between the rod swivel pin and the brake arm washer. With the brake engaged, there should be a gap of 1/8” to 1/2” (3 mm to 13 mm) between the swivel pin and the brake arm washer. If measurement is out of range adjust as follows: Disengage park brake lever.
LUBRICATION Lubrication Lubrication Schedule ZE 7 * 8011-672-2 Lubrication schedule 12/12 Every year 1/52 Every Week 1/365 Every day Lubricate with grease gun Oil change Lubricate with oil can Level check Filter change * Change transaxles (transmission) filters. General Remove the ignition key to prevent unintentional movements during lubrication. When lubricating with an oil can, it must be filled with engine oil.
LUBRICATION Lubricating the Cables If possible, grease both ends of the cables and move the controls to end stop positions when lubricating. Refit the rubber covers on the cables after lubrication. Cables with sheaths will bind if they are not lubricated regularly. If a cable binds, it can disrupt operation. If a cable binds, remove the cable and hang it vertically. Lubricate it with light engine oil until the oil begins to escape from the bottom.
LUBRICATION 4. Deck outer spindle Lubricate using a grease gun, one zerk, each side 2-3 strokes. Use only good quality bearing grease. 8011-733 Deck outer spindle 5. Engine Oil Changing the Engine Oil The engine oil should be changed for the first time after 5-8 hours of operation. Thereafter, it should be changed every 50 hours. WARNING! IMPORTANT INFORMATION The engine and the exhaust system, become very hot during operation.
LUBRICATION Checking the Oil Level Check the oil level in the engine when the machine is standing level and the engine is stopped. Remove the dipstick, wipe it clean, and then replace it. The dipstick should be screwed into place. Take the dipstick out again and read the oil level. 8011-500 Remove the dipstick The oil level should lie between the markings on the dipstick. If the level is approaching the ”ADD” mark, fill the oil to the ”FULL” mark on the dipstick. Never fill to above the ”FULL” mark.
LUBRICATION 6. Changing the Engine Oil Filter 1. Drain the engine oil in accordance with the work description under the heading Engine Oil/Change Engine Oil. 2. Remove the oil filter. If necessary, use a filter remover. 3. Wipe new, clean engine oil onto the seal for the new filter. 4. Mount the filter by hand with + 3/4 turn. 5. Run the engine warm, then check that there are no leaks around the oil filter seal. 6.
LUBRICATION 7. 8. 9. Drain old oil filters of all free flowing oil prior to disposal. Place used oil in appropriate containers and dispose of it in accordance with laws in your area. 1 2 Remove the top port plug (see illustration) from the left side and right side of the transaxles prior to filling with oil. This will allow the transaxles to vent during oil fill. 3 Remove the cap from the transaxles’ expansion tank located on the vehicle frame. 4 10.
LUBRICATION Purging Procedures Due to the effects air has on efficiency in hydrostatic drive applications, it is critical that it is purged from the system. These purge procedures should be implemented any time a hydrostatic system has been opened to facilitate maintenance or any additional oil has been added to the system. The resulting symptoms in hydrostatic systems may be: 1. Noisy operation. 2. Lack of power or drive after short term operation. 3.
TROUBLE SHOOTING GUIDE Trouble Shooting Guide Problem Cause The engine will not start. • The blade switch is engaged. • The steering controls are not locked in the neutral position. • The driver is not sitting in the driver’s seat. • The parking brake is not activated. • The battery is dead. • Contamination in the carburetor or fuel line. • The fuel supply is closed or the shut-off valve for the fuel tank is in the wrong position. • Clogged fuel filter or fuel line. • Dead battery.
TROUBLE SHOOTING GUIDE • Water in the fuel. • Clogged air filter. • Air trapped in hydraulic system. • Clogged air filter. • Defective spark plugs. • Carburetor incorrectly adjusted. • Air trapped in hydraulic system. • Clogged air intake or cooling fins. • Engine overloaded. • Poor ventilation around engine. • Defective engine speed regulator. • Soot in the combustion chamber. • Too little or no oil in the engine. • Defective spark plugs. • Pre-ignition incorrect.
TROUBLE SHOOTING GUIDE Uneven mowing results. The machine vibrates. • Different air pressure in the tires on the left and right sides. • Bent blades. • The suspending for the mower deck is uneven. • The chain fixture has come loose. • The blades are blunt. • Driving speed too high. • The grass is too long. • Grass collected under the mower deck. • The blades are loose. • The blades are incorrectly balanced. • The engine is loose.
STORAGE Storage To ready the machine for storage, follow these steps: Winter Storage 1. Thoroughly clean the machine, especially under the mower deck. Touch up damage to the paint and spray a thin layer of oil on the underside of the mower deck to avoid corrosion. 2. Inspect the machine for worn or damaged parts and tighten any nuts or screws that may have become loose. 3. Change the engine oil; dispose of properly. 4. Empty the fuel tanks or add a fuel stabilizer.
WIRING DIAGRAMS Wiring diagram 6. Seat unoccupied 8. Blade switch in OFF position 11. Brake switch OFF pos. 14-15. Motion control levers OUT 1. Battery 2. Accessory outlet 1 3. Key switch 13 17 4. To engine pigtail 16 5. Hour meter 6. Seat switch 7. Run relay 3 14 11 5 2 8. Blade switch 9. Brake relay 10. Electric clutch 12 11. Brake switch 12. Start relay 6 13. Starter solenoid 18 14. Left motion control lever 15. Right motion control lever 8 15 9 16. Starter 17. 20 AMP fuse 18.
TECHNICAL DATA Technical Data ZEKW42170/968999295 ZEKW52210/968999296 Engine Manufacturer Kawasaki Kawasaki Type FH541V - “KAI” FH641V Power 17 hp 21 HP Lubrication Pressure with oil filter Pressure with oil filter Oil capacity excl filter 1.6 qt 1.6 qt Oil capacity incl filter 1.8 qt 1.
TECHNICAL DATA ZEKW42170/968999295 ZEKW52210/968999296 Equipment Cutting width 42” 42” Cutting height 1.5”- 4.5” 1.5”- 4.5” Uncut circle 0 0 Number of blades 3 3 Blade length 14 5/8” 14 5/8” Nose rollers Yes Yes Michigan Seat Standard Standard Hinged armrests Yes Yes Hour meter Standard Standard Blade engagement Electric Clutch Electric Clutch Deck construction 11 gauge w/ 10 gauge skirts 11 gauge w/ 10 gauge skirts 2.6 acres/h 10530 m2/h 2.
TECHNICAL DATA Accessories BioClip attachment (Mulch kit) Collection system Torque Specifications ·Engine crankshaft bolt 50 ft/lb (67 Nm) ·Deck pulley bolts 45 ft/lb (61 Nm) ·Lug nuts 75 ft/lb (100 Nm) ·Blade bolt 45-55 ft/lb (60-75 Nm) ·Standard ¼” fasteners 9 ft/lb (12 Nm) ·Standard 5/16” fasteners 18 ft/lb (25 Nm) ·Standard 3/8” fasteners 33 ft/lb (44 Nm) ·Standard 7/16” fasteners 52 ft/lb (70 Nm) ·Standard ½” fasteners 80 ft/lb (110 Nm) When this product is worn out and no longer use
CONFORMITY CERTIFICATES Conformity Certificates USA requirements Labels are placed on the engine and/or in the engine compartment stating that the machine will fulfill the requirements. This is also applicable to special requirements for any of the states, (Californian emission rules etc.). Do not remove any of these labels. Certificates can also be supplied with the machine at delivery or written in the Engine manual. Take care of them as they are valuable documents.
SERVICE JOURNAL Service Journal Action Date, mtr reading, stamp, sign Delivery Service 1. Charge the battery. 2. Adjust the tire pressure of all wheels to 15 PSI (1 bar). 3. Mount the steering controls in the normal position. 4. Connect the contact box to the cable for the seat’s safety switch. 5. Check that the right amount of oil is in the engine. 6. Adjust the position of the steering controls. 7. Fill with fuel and open the fuel shut of valve. 8. Start the engine. 9.
SERVICE JOURNAL After the First 5-8 Hours 1. Change engine oil.
SERVICE JOURNAL Action 25-Hour Service 1. Check the fuel pump’s air filter. 2. Sharpen/Replace mower blades if required. 3. Check the tire pressures. 4. Check battery with cables. 5. Lubricate according to lubrication chart. 6. Check/clean the engine’s cooling air intake. 7. Clean the air cleaner’s pre-filter (foam).
SERVICE JOURNAL Action Date, mtr reading, stamp, sign 50-Hour Service 1. Perform the 25-hour service. 2. Clean/replace the air cleaner’s filter cartridge (paper filter) (shorter intervals for dusty operating conditions). 3. Change engine oil. 4. Lubricate according to lubrication chart. 5. Check/adjust the parking brake.
SERVICE JOURNAL Action 100-Hour Service 1. Perform the 25-hour service. 2. Perform the 50-hour service. 3. Change the engine oil filter. 4. Clean/replace the spark plugs. 5. Replace the fuel filter. 6. Clean the cooling fins on the engine and transmission. 7. Check V-belts. 8. Check tighten caster wheel axle bolts (every 200 hours). 9. Change the air filter’s paper cartridge.
SERVICE JOURNAL Action Date, mtr reading, stamp, sign 300-Hour Service 1. Inspect the machine. Come to agreement with the customer as to which additional work is to be carried out. 2. Perform the 25-hour service. 3. Perform the 50-hour service. 4. Perform the 100-hour service. 5. Check/adjust the mower deck. 6. Clean the combustion chamber and grind the valve seats. 7. Check the engine valve clearance. 8. Replace the air cleaner’s pre-filter (foam).
SERVICE JOURNAL Action At Least Once Each Year 1. Clean the engine’s cooling air intake (25 hours). 2. Replace the air cleaner’s pre-filter (foam) (300 hours). 3. Replace the air filter’s paper cartridge. 4. Change the engine oil (50 hours). 5. Replace the engine oil filter (100 hours). 6. Check/adjust the cutting height. 7. Check/adjust the parking brake (50 hours). 8. Clean/Change the spark plugs (100 hours). 9. Change the fuel filter (100 hours). 10. Clean the cooling fins (100 hours).
SERVICE JOURNAL Action Date, mtr reading, stamp, sign English-75
SERVICE JOURNAL Action English-76 Date, mtr reading, stamp, sign
SERVICE JOURNAL Action Date, mtr reading, stamp, sign English-77
