Instructions and Parts List Important Safety Information TM 3M-Matic 200a Type 39600 Adjustable Case Sealer Read "Important Safeguards", pages 3-5 and also operating "Warnings", page 14 BEFORE INSTALLING OR OPERATING THIS EQUIPMENT. with AccuGlide TM Taping Heads Spare Parts It is recommended you immediately order the spare parts listed on page 31, Section I and page 17, Section II. These parts are expected to wear through Serial No.
Replacement Parts and Service Information To Our Customers: This is the 3M-Matic/AccuGlide/Scotch brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes. If technical assistance or replacement parts are needed, call or Fax the appropriate number listed below. Included with each machine is an Instructions and Parts List manual. Technical Assistance: 3M-Matic Helpline 1-800/328 1390.
Replacement Parts And Service Information To Our Customers: This is the 3M-Matic/AccuGlide/Scotch brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes. If any problems occur when operating this equipment, and you desire a service call, or phone consultation, call, write or Fax the appropriate number listed below. Included with each machine is an Instructions and Parts List manual.
Instruction Manual 200a, Adjustable Case Sealer, Type 39600 This instruction manual is divided into two sections as follows: Section I Section II Includes all information related to installation, operation and parts for the case sealer. Includes specific information regarding the AccuGlide II STD 2 Inch Taping Heads. Table of Contents Page Section I 200a Adjustable Case Sealer Description ................................................................................................................
Table of Contents (Continued) Page Adjustments ................................................................................................................................... Drive Belt Tension ...................................................................................................... Taping Head Adjustments .......................................................................................... 19 - 21 19 - 20 21 Special Set-Up Procedure ................................................
Description The 3M-Matic 200a Adjustable Case Sealer with AccuGlide II Taping Heads is designed to apply a C clip of Scotch brand pressure-sensitive film box sealing tape to the top and bottom center seam of regular slotted containers. The 200a is manually adjustable to a wide range of box sizes (see "Specifications Box Weight and Size Capacities", Page 7).
Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR USAGE OF TRADE: 3M sells its 3M-Matic 200a Adjustable Case Sealer, Type 39600 with the following warranties: TM 1.
Important Safeguards The "Warning Hazardous Voltage" label, shown in Figure 1-2, is attached to the electrical enclosure on the lower left side of the machine frame. The label warns service personnel to unplug the power supply before attempting any service work on the case sealer. This safety alert symbol identifies important messages in this manual. READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT.
Important Safeguards (Continued) The "Caution Pinch Point" label, shown in Figure 1-4, is attached to the top of the upper assembly crossbar on both sides of the machine. The label reminds operator to keep hands away from compression rollers when machine is running. The "Safety Instructions" label, shown in Figure 1-6, is attached to the top/front of the upper ski assembly. The label provides convenient safeguard instructions for the operator and service personnel.
Important Safeguards (Continued) The "Up/Down/Lock" label, shown in Figure 1-8, is located on the top surface, on each side, of the upper column assembly. The label reminds the operator of the direction to turn the height adjustment crank to raise and lower the upper ski/taping head and the locking feature. The "Warning Sharp Knife" label warns operators and service personnel of the extremely sharp knife used to cut the tape at the end of the box sealing operation.
Specifications 1. Power Requirements: Electrical - 115 VAC, 60 Hz, 1.9 A (220 watts) The machine is equipped with a 1/6 HP gearmotor and comes with a standard neoprene covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed above. 2. Operating Rate: Box drive belt speed is approximately 0.4 m/s [78 feet per minute]. IMPORTANT SAFEGUARD 3. Operating Conditions: Use in dry, relatively clean environments at 5o to 40o C [40o to 105o F] with clean, dry boxes.
Specifications (Continued) 6. Tape Roll Diameter: Up to 405 mm [16 inch] maximum on a 76.2 mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch brand film tapes.) 7. Tape Application Leg Length Standard: 70 mm ± 6 mm [2 .75 inch ±.25 inch ] Tape Application Leg Length Optional: 50 mm ± 6 mm [2 inch ±.25 inch] (See "Special Set-Up Procedure Changing the Tape Leg Length", Page 23.) 8. Box Board: Style regular slotted containers RSC 125 to 275 P.S.I.
Specifications (Continued) 10. Machine Dimensions: Minimum mm [Inches] W L H A* B C** 790 [31] 930 [36 1/2] 1350 [53] 460 [18] 610 [24***] 100 [4] Maximum mm 2185 F 620 [24 1/2] 890 * Infeed/Exit conveyors are optional ** Casters are optional *** When columns are adjusted to upper position, "B" minimum/maximum dimension decreases by 90 mm [3 1/2 inches] and "H" maximum dimension increases by 100 mm [4 inch]. (See "Special Set-Up Procedure Box and Machine Bed Height Range", Page 24.
Installation and Set-Up Receiving And Handling 5. Cut cable ties that secure upper assembly to machine bed on each side of machine. Remove and discard cable ties and protective foam sheeting. After the machine has been uncrated, examine the case sealer for damage that might have occurred during transit. If damage is evident, file a damage claim immediately with the transportation company and also notify your 3M Representative. 6.
Figure 2-1 200a Frame Set-Up 13. Ensure that the tape drum bracket assembly, located on the lower taping head, is mounted straight down, as shown in Figure 2-2A. The tape drum bracket assembly can be pivoted to provide tape roll clearance in certain cases. 11. Check for free action of both upper and lower taping heads. WARNING Keep hands/fingers away from tape cut-off knife under orange knife guard. Knife is extremely sharp and can cause severe injury. 14.
Installation and Set-Up (Continued) MACHINE BED HEIGHT Adjust machine bed height. The case sealer is equipped with four adjustable legs that are located at the corners of the machine frame. The legs can be adjusted to obtain different machine bed heights from 610 mm [24 in] minimum to 890 mm [35 in] maximum. 2. Loosen, but do not remove, two M8 x 16 socket head screws in one leg (use M6 hex wrench). Adjust the leg length for the desired machine bed height. Retighten the two screws to secure the leg.
Installation and Set-Up (Continued) BOX SIZE CAPACITY OF CASE SEALER Use of an extension cord is not recommended. However, if one is needed for temporary use, it must have a wire size of AWG 16 [1.5 mm dia], have a maximum length of 30.5 m [100 ft], and must be properly grounded. At its factory setting, the case sealer handles box sizes up to 620 mm [24.5 in] maximum height. If larger capacity is needed, the machine can be adjusted to accommodate boxes up to 725 mm [28.5 in] high.
Operation IMPORTANT Before operating the case sealer, read the "Important Safeguards", pages 3-5 and "Warnings" on page 14 as well as all of the "Operation" instructions. Refer to Figure 3-1 below to acquaint yourself with the various components and controls of the case sealer. Also see Figures 3-1 and 3-2 in Section II for taping head components.
Operation (Continued) WARNINGS 1. Turn electrical supply off and disconnect before servicing taping heads or performing any adjustments or maintenance on the machine. 2. Do not leave machine running unattended. 3. Before turning drive belts on, be sure no tools or other objects are on the machine bed. 4. Keep hands and loose clothing away from moving belts. 5. Keep hands and clothing away from taping heads when machine is running.
Operation (Continued) Box Size Set-Up 1. ADJUST UPPER TAPING HEAD The upper taping head is positioned for the box height by means of the height adjustment crank shown in Figure 3-2. Turn crank clockwise to lower head, counterclockwise to raise head. Place box on infeed end of machine bed with both top and bottom flaps folded and insert under upper head ski approximately 150 mm [6 inch] as shown in Figure 3-3. Lower the head until all flaps are fully closed. Figure 3-2 Upper Taping Head 2.
Operation (Continued) 3. RUN BOXES TO CHECK ADJUSTMENT (Figure 3-5) Turn electrical switch to "On" to start drive belts. Move box forward under upper taping head until it is taken away by drive belts. If box is hard to move under head or is crushed, raise head slightly. If box movement is jerky or stops under upper head, lower upper head slightly to add more pressure between box and drive belts. Note Upper head has unique feature for overstuffed boxes.
Maintenance The case sealer has been designed for long, trouble free service. The machine will perform best when it receives routine maintenance and cleaning. Machine components that fail or wear excessively should be promptly repaired or replaced to prevent damage to other portions of the machine or to the product. Lubrication Most of the machine bearings, including the drive motor, are permanently lubricated and sealed and do not require additional lubricant.
Maintenance (Continued) WARNING Turn off electrical power supply and disconnect power cord from electrical supply before beginning maintenance. If power cord is not disconnected, severe injury to personnel could result. Circuit Breaker The case sealer is equipped with a circuit breaker which trips if the motor is overloaded. The circuit breaker is located inside the electrical control box on the side of machine frame just below the machine bed.
Adjustments WARNING Turn off electrical power supply and disconnect power cord from electrical supply before beginning adjustments. If power cord is not disconnected, severe injury to personnel could result. Box Drive Belt Tension The two continuously moving drive belts convey boxes through the tape applying mechanism. The box drive belts are powered by an electric gear motor. Tension adjustment of these belts may be required during normal operation.
Adjustments (Continued) WARNING Turn off electrical power supply and disconnect power cord from electrical supply before beginning adjustments. If power cord is not disconnected, severe injury to personnel could result. Refer to Figure 5-2 and adjust belt tension as follows: 1. Remove and retain center plate and four screws. 2. Loosen, but do not remove, M10 lock nut with a 17 mm open end wrench. 3. Reset the tension on the drive belt as needed.
Adjustments (Continued) WARNING Turn off electrical power supply and disconnect power cord from electrical supply before beginning adjustments. If power cord is not disconnected, severe injury to personnel could result. Taping Head Adjustments Refer to Section II WARNING Use care when working near tape cut-off knives on taping heads as knives are extremely sharp. If care is not taken, severe injury to personnel could result.
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Special Set-Up Procedure WARNING Turn off electrical power and disconnect power cord from electrical supply before beginning Special Set-Up Procedure. If power cord is not disconnected, severe injury to personnel could result. Changing the Tape Leg Length (From 70 to 50 mm [2-3/4 to 2 inch]) The following changes to the case sealer frame and upper/lower taping heads will allow the taping of boxes 90 mm [3.5 inch] minimum height. CASE SEALER FRAME (Refer to Figure 6-1A) 1.
Special Set-Up Procedure (Continued) WARNING Turn off electrical power and disconnect power cord from electrical supply before beginning Special Set-Up Procedure. If power cord is not disconnected, severe injury to personnel could result. TAPING HEADS WARNING Use care when working near knives as knives are extremely sharp. If care is not taken, severe injury to personnel could result. 1. Loosen, but do not remove, the two retaining screws that secure the upper taping head shown in Figure 6-1B. 2.
Special Set-Up Procedure (Continued) Figure 6-2 Box and Machine Bed Height Range 25
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Troubleshooting The Troubleshooting Guide lists some possible machine problems, causes and corrections. Also see Section II "Troubleshooting", pages 15 and 16 for taping head problems. Troubleshooting Guide Problem Cause Correction Drive belts do not convey boxes Narrow boxes Check machine specifications. Boxes are narrower than recommended, causing slippage and premature belt wear.
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Electrical Diagrams (Continued) Figure 7-2 29
Electrical Diagrams (Continued) Figure 7-3 30
Replacement Parts and Service Information Spare Parts It is suggested that the following spare parts be ordered and kept on hand: Qty. Ref. No. Part Number Description 2 2795-39 78-8070-1531-4 Belt - Drive W/Pin Label Kit In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety. A label kit, part number 78-8113-6714-9, is available as a stock item. It contains all the safety labels used on the 200a Adjustable Case Sealer.
Options/Accessories For additional information on the options/accessories listed below, contact your 3M Representative.
Replacement Parts Illustrations and Parts Lists 200a Adjustable Case Sealer, Type 39600 Frame Assemblies To Order Parts: 1. Refer to first illustration, Frame Assemblies, page 35 for the Figure Number that identifies a specific portion of the machine. 2. Refer to the appropriate Figure or Figures to determine the parts required and the parts reference number. 3.
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200a Adjustable Case Sealer Frame Assemblies 35
200a Adjustable Case Sealer Figure 2795/1 of 2 36
Figure 2795 (Page 1 of 2) Ref. No. 3M Part No.
200a Adjustable Case Sealer Figure 2795/2 of 2 38
Figure 2795 (Page 2 of 2) Ref. No. 3M Part No.
200a Adjustable Case Sealer Figure 2796 40
Figure 2796 Ref. No. 3M Part No.
200a Adjustable Case Sealer Figure 2798 42
Figure 2798 Ref. No. 3M Part No.
200a Adjustable Case Sealer Figure 2799 44
Figure 2799 Ref. No. 3M Part No.
200a Adjustable Case Sealer Figure 3430 46
Figure 3430 Ref. No. 3M Part No.
200a Adjustable Case Sealer Figure 3431 48
Figure 3431 Ref. No. 3M Part No.
200a Adjustable Case Sealer Figure 5592 50
Figure 5592 Ref. No. 3M Part No. Description 5592-1 78-8091-0508-9 Bar Supporting 5592-2 26-1003-7957-2 Screw Soc Hd Hex Hd, M6 x 16 5592-3 78-8100-1042-7 Washer /15 x 6.
Figure 5593 52
Figure 5593 Ref. No. 3M Part No. Description 5593-1 78-8091-0660-8 Housing Wire 5593-2 78-8076-4702-5 Grommet /28 5593-3 26-1003-7963-0 Screw Soc Hd, M8 x 16 5593-4 78-8076-4636-5 Strap Wire 5593-5 78-8010-7163-6 Screw - Hex Hd, M5 x10 5593-6 78-8005-5741-1 Washer Flat, M5 5593-7 78-8010-7417-6 Nut Hex, M5 5593-8 78-8060-7631-7 Connector 3/8 Inch 5593-9 78-8060-8028-5 Sleeving /12, 0,93 M.
200a Adjustable Case Sealer Figure 5594 54
Figure 5594 Ref. No. 3M Part No. Description 5594-1 78-8094-6379-3 Support Box 5594-2 78-8113-6759-4 Enclosure W/English Language Label 5594-3 78-8094-6381-9 Screw Soc Hd, M4 x 15 5594-4 78-8005-5740-3 Washer Plain, 4 mm 5594-5 26-1003-6914-4 Nut Plastic Insert, M4 5594-6 78-8076-4715-7 Cord Grip 5594-7 78-8076-5211-6 Set Nut GMP13.
200a Adjustable Case Sealer Safety and Information Labels 56
Safety and Information Labels A label kit, part number 78-8113-6714-9, is available as a stock item. It contains all the safety and information labels used on the case sealer, or labels can be ordered separately from the following list. Ref. No. 3M Part No.