Instructions and Parts List 3M-Matic ™ 300cf Case Former Important Safety Information Read "Important Safeguards", pages 3 and 4, BEFORE INSTALLING OR OPERATING THIS EQUIPMENT. Type 29800 For Use With 3M-Matic™: 100a Type 29600, 120a Type 19700, 120a3 Type 19700, 120ab Type 19700, 200a Type 39600, 700a Type 39600, 800a Type 39600, 800a3 Type 39600, 800ab Type 39600 Case Sealers Note: The 300cf is not compatible with the Low Tape Sensor Kit or outboard tape roll mounting Serial No.
Replacement Parts and Service Information To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes. If technical assistance or replacement parts are needed, call or Fax the appropriate number listed below. Technical Assistance 3M-Matic™ Helpline – 1-800/328 1390. Please provide the customer support coordinator with the machine number, machine type/model and serial number.
Replacement Parts And Service Information To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes. If any problems occur when operating this equipment, and you desire a service call, or phone consultation, call, write or Fax the appropriate number listed below. SERVICE AND PARTS AVAILABLE DIRECT FROM: Order parts by part number, part description and quantity required.
Instruction Manual 300cf Case Former Type 29800 Table of Contents Page Intended Use ..................................................................................................................................... 1 Equipment Warranty and Limited Remedy ....................................................................................... 2 Contents ............................................................................................................................................
Intended Use TM The 3M-Matic 300cf Case Former has been designed and tested for use with the following 3M-Matic™ case sealers: 100a, 120a, 120a3, 120ab, 200a, 700a, 800a, 800a3 and 800ab. A regular slotted carton is placed on the center rail of the case former and the bottom side flaps are automatically closed by the machine. A pneumatic device pushes the carton into the case sealer for bottom sealing of the carton. TM 3M-Matic 300cf Case Former, Model 29800 (Shown installed with 800a Case Sealer).
Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR USAGE OF TRADE: 3M warrants that its 3M-Matic™ 300cf Case Former, Type 29800 will be free from defects for ninety (90) days after delivery.
Important Safeguards The "Emergency Stop" label, shown in Figure 1-2, is attached to the top of the adjustable carton ejector assembly around the E-Stop push-button. The label reminds operators and casual personnel of the function of this switch. This safety alert symbol identifies important safety messages in this manual. READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT.
Important Safeguards (Continued) The "Safety Instructions label, shown in Figure 1-4, is attached on the left side of the machine frame. The label provides convenient safeguard instructions for the operator and service personnel. The "Operation Mode" label, shown in Figure 1-6 is attached on the left side of the machine frame below the Manual/Automatic switch. The label indicates the correct position of the switch for manual or automatic operation.
Specifications Air Power Requirements 517 kPa minimum gauge pressure, 6.0 m3/h @ 21°C, 101 kPa maximum at maximum cycle rate [75 PSIG minimum gauge pressure, 3.5 SCFM maximum at maximum random cycle rate]. A pressure regulator-filter is included. For best operation set pressure regulator to 90 PSIG. Box Board 125 to 275 P.S.I. bursting test, single wall B, or C flute. Boxes should be well scored for proper performance. Box Weight and Size Capacities A. Box weight, filled – 2.
Specifications (Continued) Machine Dimensions A1 H12 H22 L13,5 L24,5 W1 W2 Minimum mm [Inches] 120 [4.81] 610 [24.0] 685 [27.0] 1375 [54.1] 1385 [54.6] 615 [24.3] 765 [30.2] Maximum mm [Inches] 120 [4.81] 775 [30.5] 850 [33.5] 1705 [67.1] 1715 [67.6] 615 [24.3] 765 [30.2] 1 2 3 4 5 Casters are optional Includes the height of a plastic foot which is removed if casters are used.
Installation and Set-Up Receiving And Handling 2. Adjust machine bed height. The case former is equipped with four adjustable legs that are located at the corners of the frame. The legs can be adjusted to obtain different conveyor bed heights from 610 mm [24.0 inch] minimum to 775 mm [30.5 inch] maximum. After the machine has been uncrated, examine the case former for damage that might have occurred during transit.
Installation and Set-Up (Continued) Figure 2-2 – Mounting Bracket Installation 8
Installation and Set-Up (Continued) 4. Pneumatic Connection The case former requires a 5.2 bar gauge pressure [75 PSIG], 6.0 m3/h @ 21°C, 1.01 bar [3.5 SCFM] compressed air supply. The customer supplied air supply hose should be connected to the barbed fitting on the On/Off valve and clamped tightly with the hose clamp provided. See Figure 2-3. Shut the air valve off and connect the air line. Turn the On/Off valve On (SUP), to energize the pneumatic components.
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Operation IMPORTANT – Before operating the case former, read the "Important Safeguards", pages 3-4 and "Warnings" on page 12 as well as all of the "Operation" instructions. Refer to Figure 3-1 to acquaint yourself with the various components and controls of the case former.
Operation (Continued) WARNINGS 1. Turn air supply off before performing any adjustments or maintenance on the machine. 2. Turn air supply off when machine is not in use. 3. The case former contains flap folders and sliding components that operate in rapid succession. Keep hands out of this area when machine is in operation. 4. Failure to comply with these warnings could result in severe personal injury and/or equipment damage.
Operation (Continued) Emergency Stop Button The E-Stop button can be pushed at any time to stop machine operation and bleed air from the pneumatic system. Reset Button When case former is stopped with E-Stop, the Reset Button must be pushed to restore air supply to the machine. Box Centering Guide The four knobs for locking the centering guides in position are located at the front and rear of the machine.
Operation (Continued) Automatic Operating Procedure (Bottom Taping Only) 1. Raise case sealer upper taping head to maximum height (if applicable). 5. Move box forward (toward case sealer) until both side bottom flaps contact the bottom flap actuator plates. The two bed plates will then rotate up and fold the side box flaps up. 2. Turn case former air valve "On" (SUP). 3. Turn Manual/Auto valve to "Auto".
Maintenance WARNING – Disconnect air supply to the machine before beginning any maintenance, Failure to do so could result in personnel injury or damage to the machine. Note – Never attempt to remove dirt from machine by blowing it off with compressed air. This can cause dirt to be blown into critical machine components and cause premature wear. Never wash down or subject machine to conditions causing moisture condensation as serious equipment damage could result.
Pneumatic Diagram On/Off Valve: Filter-Regulator: Shuttle Valves: Roller Valves: Flow Controls 1 and 2: Pressure Regulator 2: Manual-Auto Select Valve: Flow Control Valves 3 and 4: Sensor Valves: Bottom Side Flap Cylinders: Ejector Cylinder: OR Valve: Box Ejector Valve: SMC EVHS2500 SMC EAW2000 SMC EVZA5220 Telemecanique PXC-M52 Legris 7665-56-11 SMC EAR111 Telemecanique PXB-B1011BA2 Legris 7665-56-14 Legris PWS-P SMC C65B32-125C-Y2-* SMC C65B40-500C-Y37-* Telemecanique PLK-A11 Telemecanique PXB-B191 Fig
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Parts and Service Information Labels In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety. A label kit, part number 78-8119-6942-3 is available as a stock item. It contains all the safety labels used on the 300cf Case Former or separate labels can be ordered from the parts list, page 37. Replacement Parts Ordering Information and Service Refer to the first page of this instruction manual "Replacement Parts and Service Information".
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Replacement Parts Illustrations and Parts List 300cf Case Former, Type 29800 Frame Assemblies 1. Refer to first illustration, Frame Assemblies, for the figure number that identifies a specific portion of the machine. 2. Refer to the Figure or Figures to determine the individual parts required and the parts reference number. 3. The replacement parts list that follows each illustration, includes the part number and part description for the parts in that illustration.
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300cf Case Former Frame Assemblies 23
300cf Case Former Figure 5420 24
Figure 5420 Ref. No. 3M Part No.
0cf Case Former Figure 5421 26
Figure 5421 Ref. No. 3M Part No.
300cf Case Former Figure 5422 28
Figure 5422 Ref. No. 3M Part No.
300cf Case Former Figure 5423 30
Figure 5423 Ref. No. 3M Part No.
300cf Case Former Figure 5424 32
Figure 5424 Ref. No. 3M Part No.
300cf Case Former Figure 5425 34
Figure 5425 Ref. No. 3M Part No.
120af-if Infeed Conveyor Safety and Information Labels 36
120af-if Safety and Information Labels A label kit, part number 78-8113-6932-7 is available as a stock item. It contains all the safety and information labels used on the coder conveyor, or labels can be ordered separately from the following list. Ref. No. 3M Part No. Description Qty.
