Instructions and Parts List 3M-Matic 800a3 ™ Type 40800 Important Safety Information BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read, understand, and follow all safety and operating instructions. Adjustable Case Sealer with Spare Parts ™ AccuGlide 3 Taping Heads Serial No. For reference, record machine serial number here. 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St.
This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, adjustments, maintenance, troubleshooting, repair work and servicing plus parts list of the TM 800a3 Adjustable case sealer. 3M-Matic 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St. Paul, MN 55144-1000 Edition September 2011 Copyright 3M 2011 All rights reserved The manufacturer reserves the right to change the product at any time without notice.
Replacement Parts and Service Information To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in the factory with Scotch® tapes. If technical assistance or replacement parts are needed, call or fax the appropriate number listed below. Included with each machine is an Instructions and Parts List manual. Technical Assistance / Replacement Parts and Additional Manuals: Contact your local service provider.
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Replacement Parts And Service Information To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in the factory with Scotch® tapes. If any problems occur when operating this equipment and you desire a service call or phone consultation, call, write, or fax the appropriate number listed below. Included with each machine is an Instructions and Parts List manual.
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TABLE OF CONTENTS - MANUAL 1: 800a3 Adjustable Case Sealer (For Taping Head Information - See MANUAL 2: AccuGlide™ 3 Taping Heads - 3 inch) 800a3 Adjustable Case Sealer Page Cover Page Replacement Parts and Service Information ........................................................................ i - ii Table of Contents ................................................................................................................. iii - v Acronyms and Abbreviations ...................................
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TABLE OF CONTENTS (continued) 5. Shipment, Handling, and Storage 5.1 5.2 5.3 5.4 Packed Machine Shipment and Handling ........................................................................... 15 Overseas Shipment Packaging (Optional) .......................................................................... 15 Handling and Transportation of Uncrated Machine .............................................................15 Machine Storage .....................................................................
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TABLE OF CONTENTS (continued) 12. Operation 12.1 12.2 12.3 12.4 12.5 12.6 12.7 12.8 12.9 Operator’s Correct Working Position .............................................................................. 24 Starting the Machine ....................................................................................................... 24 Starting Production ......................................................................................................... 24 Tape Replacement ..............................
ABBREVIATIONS AND ACRONYMS LIST OF ABBREVIATIONS, ACRONYMS 3M-Matic - Trademark of 3M St. Paul, MN 55144- 1000 AccuGlide - Trademark of 3M St. Paul, MN 55144-1000 Scotch - Trademark of 3M St. Paul, MN 55144-1000 Drw. - drawing Ex. - for example Fig. - exploded view figure no. (spare parts) Figure - Illustration Max. - maximum Min. - minimum Nr.
1-INTRODUCTION 1.1 Manufacturing Specifications / Description / Intended Use The 3M-MaticTM 800a3 Adjustable Case Sealer with AccuGlideTM 3 Taping Heads is designed to apply a “C” clip of Scotch® pressure-sensitive film box sealing tape to the top and bottom center seam of regular slotted containers. The 800a3 is manually adjustable to a wide range of box sizes (see "Specifications Section – Box Weight and Size Capacities").
1-INTRODUCTION (continued) 1.1 Manufacturing Specifications / Description / Intended Use (continued) 1.2.2 Manual Maintenance Keep the manual in a clean and dry place near the machine. Do not remove, tear, or rewrite parts of the manual for any reason. Use the manual without damaging it. In case the manual has been lost or damaged, ask your after sale service for a new copy.
2-GENERAL INFORMATION 2.1 Data Identifying Manufacturer and Machine 2.
2-GENERAL INFORMATION (continued) 2.3 Warranty Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR USAGE OF TRADE: 3M sells its 3M-Matic™ 800a3 Adjustable Case Sealer, Type 40800 with the following warranties: 1.
3-SAFETY 3.1 General Safety Information 3.2 Explanation of Signal Word and Possible Consequences Read all the instructions carefully before starting work with the machine; please pay particular attention to sections marked by the symbol: This safety alert symbol identifies important messages in this manual. READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT.
3-SAFETY (continued) 3.3 Table of Warnings WARNING • To reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer. − Allow only properly trained and qualified Figure 3-2 personnel to operate and service this equipment. WARNING • To reduce the risk associated with hazardous voltage: − Position electrical cord away from foot and vehicle traffic.
3-SAFETY (continued) WARNING • To reduce the risk associated with sharp blade hazards: − Keep hands and fingers away from WARNING tape cutoff blades under orange blade guards. The blades are extremely sharp. Sharp Blade Important! Tape cutting blade. Never remove the safety device which covers the blade on the top and bottom taping units. Blades are extremely sharp. Any error may cause serious injuries (Figure 3-5).
3-SAFETY (continued) 3.4 Operator's Qualifications - WARNING Machine Operator Mechanical Maintenance Technician Electrical Maintenance Technician Manufacturer’s Technician/Specialist (See Section 3) • To reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer. − Allow only properly trained and qualified 3.5 Number of Operators personnel to operate and service this equipment.
3-SAFETY (continued) Skill 2a: Electrical Maintenance Technician This operator is trained to use the machine as the MACHINE OPERATOR and in addition is able to: • Work with the safety protection disconnected • Check and adjust mechanical parts • Carry out machine maintenance operations / repairs / adjustments / repair electrical components He is allowed to work on live electrical panels, connector blocks, control equipment, etc. 3.
3-SAFETY (continued) 3.12 Component Locations Refer to Figure 3-8 below to acquaint yourself with the various components and controls of the case sealer. Also refer to Manual 2 for taping head components.
3-SAFETY (continued) 3.
4-SPECIFICATIONS 1. Power Requirements Electrical: 115 Volt, 60Hz, 3.8 A (220 watts) The machine is equipped with a 2.4m [8 foot] standard neoprene covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed above. 2. Operating Rate Belt speed is 0.5m/s [100 ft/min]. Actual production rate is dependent on operator's dexterity. Boxes must be 18 inches (455mm) apart minimum. 3.
4-SPECIFICATIONS (continued) Specifications 6. Tape Roll Diameter Up to 405mm [16 inch] maximum on a 76.2mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch® film tapes.) 7. Tape Application Leg Length – Standard 70 mm ± 6mm [2.75 inch ±. 25 inch ] Tape Application Leg Length – Optional 50 mm ± 6mm [2 inch ±. 25 inch] (See "Removing Taping Heads Procedure – Changing the Tape Leg Length") 8. Box Board Style – regular slotted containers – RSC 125 to 275 P.S.I.
4-SPECIFICATIONS (continued) L F F W F Optional Infeed/Exit Conveyor Control Side Box Travel H A Optional Infeed/Exit Conveyor B A C Optional Casters 10. Machine Dimensions W L H A* B C F Minimum mm [Inches] 980 [38-1/2] 920 [36-1/4] 1395 [55] 460 [18] 610 [24]* 105 [4-3/16] 620 [24.
5-SHIPMENT-HANDLING-STORAGE, TRANSPORT 5.1 Shipment and Handling of Packed Machine L - The machine is fixed on the pallet with four (4) bolts and can be lifted by using a fork truck. - The package is suitable to travel by land and by air. - Optional sea freight package is available. W H Packaging Overall Dimensions (Figure 5-1) Figure 5-1 See Specifications. During the shipment it is possible to stack a maximum of 2 machines (Figure 5-2). 5.
6-UNPACKING 6.1 Uncrating Removal of Pallet The envelope attached to the shipping box contains the uncrating instructions of the machine (Figure 6-1). Loosen and remove nuts and brackets using the open end spanner supplied in the tool box (Figure 6-4). Figure 6-1 Figure 6-4 Cut straps. Cut out staple positions along the bottom of the shipping box (or remove staples with an appropriate tool - Figure 6-2). A cardboard box is located under the machine body.
7-INSTALLATION 7.1 Operating Conditions WARNING The machine should operate in a dry and relatively clean environment (See Specifications). • To reduce the risk associated with mechanical and electrical hazards: 7.2 Space Requirements for Machine Operation and Maintenance Work − Allow only properly trained and qualified personnel to operate and service this equipment. Minimum distance from wall (Figure 7-1): A = 1000mm. B = 700mm. Minimum height = 2700mm.
7-INSTALLATION (continued) 7.5 Removal of Plastic Ties Cut the plastic which attaches the top head to the frame and remove the polystyrene blocks (Figure 7-4). Cut the plastic ties holding the lower taping head in position (Figure 7-6). Figure 7-4 Figure 7-6 Cut the plastic strap which attaches the strip and the EMERGENCY STOP cable to the frame (Figure 7-5). 7.6 Assembly Completion 1 Crank - Install the crank handle on the top of the left column as shown (Figure 7-7A).
7-INSTALLATION (continued) 7.7 Completion of Taping Heads See Manual 2 for Complete Instructions: 1. Place the Upper Taping Head in a convenient working position .2. Use Figure 7-8 and tape threading label. Position the tape supply roll so the adhesive side of tape is facing the front of the taping head as it is pulled from the supply roll. 3. Attach the threading needle to the end of the roll.
8-THEORY OF OPERATION 8.1 Description of the Working Cycle After having closed the top flaps of the carton, the operator pushes it under the top infeed end in order to avoid the opening of the top flaps. Further pushing causes the two bottom side belts to drive the box through the taping heads which automatically seal the top and bottom seams. The carton is then expelled on the exit conveyor. Figure 8-1 8.
9-CONTROLS 9.1 Box Width Adjusting Knobs Figure 9-1 9.2 Box Height Adjusting Crank Figure 9-2 9.3 Start/Stop Button Figure 9-3 E-Stop Switch 9.
10-SAFETY DEVICES OF THE MACHINE 10.1 Blade Guards 10.3 Electric System / Circuit Breaker Both the top and bottom taping units have a blade guard. (See Manual 2: AccuGlide™ 3 Taping Heads - 3 inch). The electric system is protected by a ground wire whose continuity has been tested during the final inspection. The system is also subject to insulation and dielectric strength tests. WARNING • Circuit Breaker The case sealer is equipped with a circuit breaker which trips if the motors are overloaded.
11 - SET UP AND ADJUSTMENTS 11.1 Box Width Adjustment Place a product filled box on infeed end of machine bed with top flaps folded as shown and manually move box forward to contact lower taping head applying roller. Turn drive belt adjustment crank to position both side drive belts against sides of box (Figure 11-1). 11.2 Box Height Adjustment Turn height adjustment crank to position upper taping head onto box. Turn clockwise to lower head, counterclockwise to raise head.
12-OPERATION 12.1 Operator's Correct Working Position and Operational Flow (Figure 12-1). 12.3 Starting Production After having adjusted the machine according to the box dimensions (height-width), let the machine run without cartons and check its safety devices. Then start the working cycle. 12.4 Tape Replacement and Threading Skill 1 - Operator See Manual 2: AccuGlide™ 3 High Speed 3 inch Taping Heads. Press the LATCHING EMERGENCY STOP BUTTON.
12-OPERATION (continued) 12.9 Troubleshooting Guide Problem Cause Correction Drive belts do not convey boxes Narrow boxes Check machine specifications. Boxes are narrower than recommended, causing slippage and premature belt wear.
13-MAINTENANCE AND REPAIRS 13.1 Safety Measures (see section 3) 13.2 Tools and Spare Parts Supplied with the Machine Carrying out maintenance and repairs may imply the necessity to work in dangerous situations. See Spare Parts Order Section. 13.
13-MAINTENANCE AND REPAIRS (continued) WARNING • To reduce the risk associated with pinch, entanglement and hazardous voltage: − Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads 13.8 Drive Belt Replacement Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn. Replacement - See Steps 1 thru 8 Tension Adjustment - See Steps 3, 7 and 9. 1.
13-MAINTENANCE AND REPAIRS (continued) WARNING • − To reduce the risk associated with pinch, entanglement and hazardous voltage: Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads G G G Figure 13-5 – Box Drive Assembly, Infeed End 6. Install the new belt around drive rollers and insert new pin. Pin must not extend beyond edge of belt. 7.
13-MAINTENANCE AND REPAIRS (continued) Drive Belt Direction Discharge End Infeed End 25mm [2 Inch] Deflection @ 3.5 kg [7 lbs.] Pull Force at Midspan Box Drive Belt Figure 13-7 – Box Drive Belt Tension Adjustment, Top View WARNING • To reduce the risk associated with pinch, entanglement and hazardous voltage: − Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads 13.
13-MAINTENANCE AND REPAIRS (continued) 13.11.2 Taping Heads (Refer to Figure 13-8B and Figure 13-8C) Taping Head Adjustments WARNING • To reduce the risk associated with sharp blade hazards: − Keep hands and fingers away from tape cutoff blades under orange blade guards.
13-MAINTENANCE AND REPAIRS (continued) 13.11.2 Special Set-Up Procedure (continued) A WARNING B • To reduce the risk associated with C muscle strain: D − Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered awkward to lift 2. Slide the head forward and lift straight up to remove it from the case sealer. 3. Lift the lower taping head, shown in Figure 13-8C, straight up to remove it from the case sealer bed. 4.
13-MAINTENANCE AND REPAIRS (continued) Special Set-Up Procedure (continued) WARNING WARNING • • To reduce the risk associated with mechanical and electrical hazards: − − Turn electrical and air supply off and disconnect before performing any adjustments, maintenance, or servicing the machine or taping heads − 13.11.4 Box Height Range (Outer Column – Re-Positioning) To Re-position the outer columns: 1. Remove special nut from the bottom of each column lead screw - Figure 13-11A.
13-MAINTENANCE AND REPAIRS (continued) 13.11.
13-MAINTENANCE - SPECIAL SET-UP (continued) 13.11.4 Special Set-Up Procedure (continued) Important – Before removing chain, mark both front and rear sprockets/chain with chalk or paint to be sure sprockets/chain when re-assembled, will be in same position as before disassembly. Figure 13-13A and Figure 13-11B. Do not rotate sprockets once chain is removed. (This would result in the right and left drive assemblies not being parallel.) 4.
13-MAINTENANCE - SPECIAL SET-UP (continued) 13.11.4 Special Set-Up Procedure (continued) 7. Remove fasteners (M8 x 16 socket head screws and M6 plain washers) that attach column spacers to machine bed and remove spacers/ outer columns from machine bed. Figure 1314A. Note – When installing upper assembly back into machine (removed in Step 3), slide upper assembly down into outer columns until lead screws contact plastic nuts and support upper assembly.
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13-MAINTENANCE AND REPAIRS (continued) 13.
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14-ADDITIONAL INSTRUCTIONS 15-ENCLOSURES / SPECIAL INFO. 14.1 Information for Disposal of Machine (ELV) The machine is composed of the following materials: - Steel structure Nylon rollers Drive belts in PVC Nylon pulleys For machine disposal, follow the regulations published in each country. 14.2 Emergency Procedures Figure 14-1 In case of danger/fire: Disconnect plug of power cable from power supply.
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16-TECHNICAL DIAGRAMS 16.
16-TECHNICAL DOCUMENTATION AND INFORMATION (continued) 16.2 Spare Parts Order Replacement Parts Ordering Information and Service Refer to the first page of this instruction manual "Replacement Parts and Service Information". Order parts by quoting the following information: (Refer to the Identification Plate on the Machine) • • • • • • • MACHINE MODEL SERIAL NUMBER FIGURE NO. POSITION 3M PART NO. (11 DIGITS) DESCRIPTION QUANTITY Refer to Manual 2 for recommended taping head spare parts.
800a3 Adjustable Case Sealer, Type 40800 Frame Assemblies To Order Parts: 1. Refer to first illustration, Frame Assemblies, for the Figure Number that identifies a specific portion of the machine. 2. Refer to the appropriate Figure or Figures to determine the parts required and the parts reference number. 3. The Parts List that follows each illustration, includes the Reference Number, Part Number and Part Description for the parts on that illustration.
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800a3 Adjustable Case Sealer Figure 10514 Figure 6166 Figure 3269 Figure 5350 Figure 6172 Figure 15231 Figure 6171 Figure 5817 Figure 6170 Frame Assemblies 800a3-NA 45 20 6HSWHPEHU
800a3 1 1 5 7 16 18 3 18 16 20 22 8 11 20 8 9 15 15 21 14 21 13 12 20 6 6 12 13 25 14 10 11 11 2 18 19 2 7 4 17 20 Figure 10514 800a3-NA 46 20 6HSWHPEHU
800a3 Figure 10514 Figure 2807 Ref. No. 3M Part No.
800a3 40 41 31 15 28 34 49 47 38 50 27 7 41 46 34 33 48 28 29 37 36 35 45 26 43 32 25 39 30 7 42 24 23 21 44 22 13 14 5 38 7 15 13 6 12 8 16 11 4 3 1 9 19 10 17 18 1 3 20 2 2 Figure 3269 800a3-NA 48 20 6HSWHPEHU
800a3 Figure 3269 Ref. No. 3M Part No.
800a3 1 2 2 Figure 5350 800a3-NA 50 20 6HSWHPEHU 2009 February
800a3 Figure 5350 Ref. No. 3M Part No.
800a3 27 18 3 3 6 18 17 21 6 2 14 13 9 18 15 18 7 6 5 4 10 11 3 12 8 20 19 2 1 16 17 24 26 22 23 21 Figure 5817 800a3-NA 52 25 20 6HSWHPEHU
800a3 Figure 5817 Ref. No. 3M Part No. Description 5817-1 78-8094-6379-3 Support – Box 5817-2 78-8113-6759-4 Box – W/English Language Label 5817-3 78-8094-6381-9 Screw – Soc Hd, Hex Hd, M4 x 15 5817-4 78-8005-5740-3 Washer – Plain, 4 mm 5817-5 26-1003-6914-4 Nut – Plastic Insert, M4 5817-6 78-8076-4715-7 Cord Grip 5817-7 78-8076-5211-6 Set Nut – GMP 13.
800a3 14 13 57 63 58 7 62 59 60 48 45 61 49 12 48 45 9 11 10 44 45 46 47 15 48 9 10 6 5 10 23 45 43 9 10 40 45 16 52 39 42 19 8 41 17 51 8 9 50 33 35 8 34 21 22 9 20 18 21 22 53 54 67 56 10 9 68 55 3 4 Figure 15231 / 1 800a3-NA 54 20 6HSWHPEHU
800a3 Figure 1 of 2) Figure 15230 15231 (page /1 Ref. No. 3M Part No.
800a3 66 65 64 66 65 64 1 2 23 31 32 35 32 38 30 24 29 25 36 25 24 28 37 26 27 19 30 Figure 15231 / 2 800a3-NA 56 20 6HSWHPEHU
800a3 Figure 2 Figure 15231 15230 /(page 2 of 2) Ref. No. 3M Part No.
800a3 10 9 5 6 4 8 5 8 6 11 7 2 8 7 8 1 3 12 13 2 Figure 6166 800a3-NA 58 20 6HSWHPEHU
800a3 Figure 6166 Ref. No. 3M Part No.
800a3 48 22 7 43 38 42 15 A 13 14 36 16 41 47 1 47 32 A 39 34 28 31 33 9 7 40 32 2 35 32 7 9 37 33 46 45 33 46 45 44 24 29 9 11 30 12 2 Figure 6170 / 1 800a3-NA 60 20 6HSWHPEHU
800a3 Figure 6170 / 1 Ref. No. 3M Part No.
800a3 16 22 13 13 23 17 19 21 19 21 18 18 20 20 24 25 26 29 28 27 49 2 52 51 3 6 10 8 7 50 4 9 OPTIONAL 5 Figure 6170 / 2 800a3-NA 62 20 6HSWHPEHU
800a3 Figure 6170 / 2 Ref. No. 3M Part No.
800a3 29 FRONT Front 27 54 52 28 14 53 1 18 54 53 24 36 9 37 21 20 19 19 22 38 24 26 9 23 20 21 18 39 10 15 9 25 26 9 29 28 27 33 28 34 28 2 32 31 30 35 1 2 11 11 8 8 3 3 6 7 5 7 7 4 Figure 6171 / 1 7 4 9 13 12 10 9 13 12 10 20 6HSWHPEHU 800a3-NA 64
800a3 Figure 6171 / 1 Ref. No. 3M Part No.
800a3 51 REAR Rear 29 27 28 54 16 52 1 53 18 54 53 24 26 19 21 20 19 9 24 20 21 23 18 22 17 25 9 26 29 35 28 27 33 28 34 28 1 32 50 40 31 49 30 2 1 11 11 8 8 40 41 43 3 3 45 48 47 46 44 42 7 7 7 7 4 4 9 10 13 Figure 6166 5 6 12 13 12 9 10 Figure 6171 / 2 800a3-NA 66 20 6HSWHPEHU
800a3 Figure 6171 / 2 Ref. No. 3M Part No.
0a3 Adjustable Case Sealer 26 14 28 27 29 27 29 28 25 17 30 12 17 21 13 16 23 4 22 2 15 3 20 18 1 5 24 15 7 8 9 6 19 7 18 10 6 11 7 Figure 6172 20 6HSWHPEHU 800a3-NA 68
800a3 Figure 6172 Ref. No. 3M Part No. Description 6172-1 78-8113-6871-7 Cross Bar – Lower, W/English Language Label 6172-2 26-1003-7957-2 Screw – Soc Hd Hex Hd, M6 x 16 6172-3 78-8100-1042-7 Washer – /15 x 6.
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Important Safety Information Instructions and Parts List 3M-Matic BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read, understand, and follow all safety and operating instructions. ™ ™ AccuGlide 3 Upper and Lower Spare Parts Taping Heads 3 Inch Type 10800 Serial No._____________________________________ It is recommended you immediately order the spare parts listed in the "Spare Parts/Service Information" section.
Replacement Parts and Service Information To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in the factory with Scotch® tapes. If technical assistance or replacement parts are needed, call or fax the appropriate number listed below. Included with each machine is an Instructions and Parts List manual. Technical Assistance / Replacement Parts and Additional Manuals: Call the 3M-Matic™ Help line at 1-800 328-1390.
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Replacement Parts And Service Information To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in the factory with Scotch® tapes. If any problems occur when operating this equipment and you desire a service call or phone consultation, call, write, or fax the appropriate number listed below. Included with each machine is an Instructions and Parts List manual.
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Instruction Manual AccuGlide™ 3 Upper and Lower Taping Heads - 3 Inch Type 10800 Table of Contents Page Equipment Warranty and Limited Remedy ............................................................................................... i - ii Table of Contents...................................................................................................................................... iii Equipment Warranty and Limited Remedy ..................................................................
Warranty Equipment Warranty and Limited Remedy: Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, CUSTOM OR USAGE OF TRADE: 3M sells its AccuGlide™ 3 Upper and Lower Taping Heads - 3 Inch, Type 10800 with the following warranty: 1.
Intended Use size and simplicity of the taping head also makes it suitable for mounting in box conveying systems other than 3M-Matic™ case sealers. This includes replacement of other types of taping, gluing or stapling heads in existing case sealing machines. The AccuGlide™ 3 Taping Heads have been designed and tested for use with Scotch® pressuresensitive film box sealing tape.
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Taping Head Contents AccuGlide™ 3 Upper and Lower Taping Heads - 3 Inch - consists of: Qty.
Important Safeguards This safety alert symbol identifies important safety messages in this manual. READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT.
Important Safeguards (continued) Important – In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers.
Specifications 1. Tape: For use with Scotch® pressure-sensitive film box sealing tapes. 2. Tape Width: 48mm [2 inches] minimum to 72mm [3 inches] maximum. 3. Tape Roll Diameter: Up to 405mm [16 inches] maximum on a 76.2mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch® film tapes.) 4. Tape Application Leg Length - Standard: 70mm ± 6mm [2-3/4 inches ±1/4 inch] Tape Application Leg Length - Optional: 50mm ± 6mm [2 inches ± 1/4 inch] (See "Adjustments – Tape Leg Length.") 5.
Specifications (continued) 396 mm [15-19/32 in.] 130mm (5 1/8) 13 mm [1/2 in.] 58 mm [2 9/32 in.] 278 mm [10-15/16 in.] 405 mm 18 mm [11/16 in.] 18 mm [11/16 in.] 445 mm [17-1/2 in.
Installation WARNING • To reduce the risk associated with sharp blade hazards: − Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are extremely sharp 3. Figure 2-1 illustrates the typical mounting relationship for opposing taping head assemblies to allow taping of box heights down to 90mm [3-1/2 inches]. To tape box heights down to 70mm [2-3/4 inches], the taping heads must be completely staggered so only one tape seal is being applied at one time.
Operation Tape Drum Tape Supply Roll Tape Adhesive Side One-Way Tension Roller Applying Mechanism Spring Tension Wrap Roller Buffing Arm Cover Knurled Roller Wrap Roller Buffing Roller Threading Needle Applying Roller Tape Cut-Off Knife Orange Knife Guard Figure 3-1 Taping Head Components/Threading Diagram - Upper Head (Left Side) View) Orange Knife Guard Tape Cut-Off Knife Applying Roller Threading Needle Buffing Roller Wrap Roller Buffing Arm Cover Knurled Roller Tension Wrap Roller Applying
Operation (continued) WARNING • − To reduce the risk associated with shear, pinch, and entanglement hazards: − Never attempt to work on the taping heads or load tape when the box drive system is running • To reduce the risk associated with sharp blade hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads Keep hands and fingers away from tape cutoff blades under orange blade guards.
Operation (continued) Figure 3-4 Place tape roll on tape drum to dispense tape with adhesive side forward. Seat tape roll fully against back flange of drum. Adhere tape lead end to threading needle as shown. WARNING • To reduce the risk associated with sharp blade hazards: Figure 3-4 – Tape Loading/Threading − Keep hands and fingers away from tape cutoff blades under orange blade guards.
Maintenance WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − • − Never attempt to work on the taping head or load tape while the box drive system is running To reduce the risk associated with sharp blade hazards: Keep hands and fingers away from tape cutoff blades under orange blade guards.
Maintenance (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − • − Never attempt to work on the taping head or load tape while the box drive system is running To reduce the risk associated with sharp blade hazards: Keep hands and fingers away from tape cutoff blades under orange blade guards.
Adjustments WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping head or load tape while the box drive system is running Figure 5-1 – Tape Latch Alignment Tape Latch Alignment – Figure 5-1 The Latching tape drum assembly is pre-set to accommodate 72mm [3 inch] wide tape.
Adjustments (continued) WARNING • A To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping head or load tape while the box drive system is running Applying Mechanism Spring To obtain access to the spring, remove the taping head cover (four mounting screws). Replace cover when finished.
Adjustments (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: One-Way Tension Roller − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping head or load tape while the box drive system is running Tape Leg Length WARNING • To reduce the risk associated with sharp blade hazards: − Keep hands and fingers away from tape cutof
Troubleshooting Troubleshooting Guide Problem Cause Correction The tape leg on the front of the case is too long The tape is threaded incorrectly The tape must go around the wrap roller before going around the one-way tension roller The tape tension is too low Adjust the one-way tension roller The knurled roller drags Check for adhesive build-up between the knurled roller and its shaft. Clean and lubricate shaft. Remove all lubricant from roller surfaces.
Troubleshooting (continued) Troubleshooting Guide Problem Cause Correction Tape is tabbing on the trailing leg on the back of the box There is excess tension on the tape drum assembly and/or the one-way tension roller assembly Adjust the one-way tension roller and/or the tape drum assembly Rollers in the tape path do not rotate freely Clean adhesive deposits from the surface, ends, and shafts of the rollers. Then lubricate roller shafts. Remove all lubricant from roller surfaces.
Spare Parts/Service Information Recommended Spare Parts Listed are a set of spare parts that will periodically require replacement due to normal wear. These parts should be ordered to keep the taping heads in production: AccuGlide™ 3 Upper Taping Head - 3 Inch Qty. Part Number Description 4 1 1 2 1 78-8076-4500-3 78-8137-3311-6 78-8028-7899-7 78-8052-6602-6 78-8076-4726-4 Stud – Mounting Spring – Upper Extension Knife – 89mm/3.
Replacement Parts Illustrations and Parts Lists AccuGlide™ 3 Upper Taping Head - 3 Inch, Type 10800 AccuGlide™ 3 Lower Taping Head - 3 Inch, Type 10800 1. Refer to the Taping Head Assemblies Figure to find all the parts illustrations identified by figure numbers. 2. Refer to the figure or figures to determine the individual parts required and the parts reference number. 3.
AccuGlide™ 3 - 3" Tape Head AccuGlide™ 3 - 3 inch Figure 10402 Figure 10932 (Upper) Figure 10931 (Lower) Figure 10930 Figure 10929 Figure 10926 (Upper) Figure 10927 (Lower) Figure 10928 AccuGlide 3 - 3" - NA 21 2012 January
AccuGlide™ 3 - 3" Figure 10932 – Upper Head AccuGlide 3 - 3" - NA 22 2012 January
AccuGlide™ 3 - 3" Figure 10932 – Upper Head Ref. No. 3M Part No.
AccuGlide™ 3 - 3" 16 16 15 14 15 Figure 10929 – Upper and Lower Heads AccuGlide 3 - 3" - NA 24 2012 January
AccuGlide™ 3 - 3" Figure 10929 – Upper and Lower Heads Ref. No. 3M Part No.
AccuGlide™ 3 - 3" 1 2 5 7 7 8 7 9 6 7 7 4 3 7 Figure 10926 – Upper Head AccuGlide 3 - 3" - NA 26 2012 January
AccuGlide™ 3 - 3" Figure 10926 – Upper Head Ref. No. 3M Part No.
AccuGlide™ 3 - 3" 6 6 1 3 7 8 7 9 5 4 5 4 9 Figure 10930 – Upper and Lower Heads AccuGlide 3 - 3" - NA 28 2012 January
AccuGlide™ 3 - 3" Figure 10930 – Upper and Lower Heads Ref. No. 3M Part No. Description 10930-1 78-8137-3302-5 Link – R/H Assembly 10930-3 78-8137-3314-0 Shaft – Pivot, Buffing 10930-4 78-8017-9082-1 Bearing – Special 30 mm 10930-5 78-8017-9106-8 Screw – Bearing Shoulder 10930-6 26-1003-5829-5 Screw – Hex Hd, M6 x 12 10930-7 78-8137-3305-8 Spacer – Applying Pivot 10930-8 78-8137-3313-2 Shaft – Pivot, Applying 10930-9 78-8094-6151-6 Washer - Flat, 6.5 ID x 15 OD x 0.
AccuGlide™ 3 - 3" 17 18 5 7 3 4 7 15 16 14 13 15 11 16 2 13 10 9 12 14 10 9 11 8 Figure 10928 – Upper and Lower Heads AccuGlide 3 - 3" - NA 30 2012 January
AccuGlide™ 3 - 3" Figure 10928 – 3" Upper and Lower Heads Ref. No. 3M Part No. Description 10928-1 78-8070-1283-2 Frame – Cut-Off 10928-2 78-8028-7899-7 Knife – 89 mm/3.
AccuGlide™ 3 - 3" 13 14 3 1 13 12 13 13 13 4 14 4 20 7 16 5 15 17 9 8 2 10 11 6 9 7 7 Figure 10402 – Upper and Lower Heads AccuGlide 3 - 3" - NA 32 2012 January
AccuGlide™ 3 - 3" Figure 10402 – 3" Latch Upper and Lower Heads Ref. No. 3M Part No.
AccuGlide™ 3 - 3" 23 23 7 5 9 10 21 20 31 31 13 12 24 25 16 15 11 13 19 17 18 17 27 29 29 88 1 4 3 32 13 2 28 27 26 26 Figure 10931 – Lower Head AccuGlide 3 - 3" - NA 34 2012 January
AccuGlide™ 3 - 3" Figure 10931 – Lower Head Ref. No. 3M Part No.
AccuGlide™ 3 - 3" 7 3 4 7 7 6 9 7 8 7 5 7 2 1 Figure 10927 – Lower Head AccuGlide 3 - 3" - NA 36 2012 January
AccuGlide™ 3 - 3" Figure 10927 – Lower Head Ref. No. 3M Part No.
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