Instructions and Parts List 3M-Matic a80f-if ™ Important Safety Information BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read, understand, and follow all safety and operating instructions. Type 11000 Powered Infeed Conveyor Serial No. For reference, record machine serial number here. 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St. Paul, MN 55144-1000 Spare Parts It is recommended you immediately order the spare parts listed in the "Spare Parts/Service Information" section.
This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, adjustments, maintenance, troubleshooting, repair work and servicing plus parts list of the 3M-MaticTM a80f-if-NA Infeed Conveyor. 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St. Paul, MN 55144-1000 Edition June 2011 Copyright 3M 2011 All rights reserved The manufacturer reserves the right to change the product at any time without notice.
Replacement Parts and Service Information To Our Customers: This is the 3M-Matic™ equipment you ordered. It has been set up and tested in the factory. If technical assistance or replacement parts are needed, call or fax the appropriate number. Included with each machine is an Instructions and Parts List manual. Technical Assistance / Replacement Parts and Additional Manuals: Contact your service provider.
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TABLE OF CONTENTS (continued) a80f-if Infeed Conveyor Page Cover Page Table of Contents .................................................................................................................. i - iii Acronyms and Abbreviations ................................................................................................. iv 1. Introduction 1.1 Manufacturing Specifications / Description / Intended Use ........................................... 1 1.
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TABLE OF CONTENTS (continued) 6. Unpacking 6.1 Uncrating ............................................................................................................................. 16 6.2 Packaging Materials Disposal ............................................................................................. 16 7. Installation and Operation 7.1 7.2 7.3 7.4 7.5 7.6 7.7 Operating Conditions ..........................................................................................................
ABBREVIATIONS AND ACRONYMS LIST OF ABBREVIATIONS, ACRONYMS 3M-Matic - Trademark of 3M St. Paul, MN 55144-1000 AccuGlide - Trademark of 3M St. Paul, MN 55144-1000 Scotch - Trademark of 3M St. Paul, MN 55144-1000 Drw. - drawing Ex. - for example Figure - exploded view figure no. (spare parts) Figure - Illustration Max. - maximum Min. - minimum Nr.
1-INTRODUCTION 1.1 Manufacturing Specifications / Description / Intended Use The 3M-MaticTM a80f-if Infeed Conveyor is designed to automatically gate individual boxes from a flooded incoming line, and is specifically for use with the 3M-Matic™ a80f-if. The timer can be set before each run to adjust for different box lengths.
1-INTRODUCTION (continued) 1.2 How to Read and Use the Instruction Manual 1.2.
2-GENERAL INFORMATION 2.
2-GENERAL INFORMATION (continued) 2.2 Warranty Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR USAGE OF TRADE: 3M sells its 3M-Matic™ a80f-if Powered Infeed Conveyor, Type 11000 with the following warranties: 1.
3-SAFETY 3.1 General Safety Information 3.2 Explanation of Signal Word and Possible Consequences Read all the instructions carefully before starting work with the machine; please pay particular attention to sections marked by the symbol: This safety alert symbol identifies important messages in this manual. READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT.
3-SAFETY (continued) 3.3 Table of Warnings WARNING • To reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before operating or servicing the Infeed Conveyor/Case Sealer. Figure 3-2 − Allow only properly trained and qualified personnel to operate and service this equipment.
3-SAFETY (continued) WARNING • To reduce the risk associated with fire − and explosion hazards: Do not operate this equipment in potentially flammable/explosive environments. Figure 3-5 WARNING • − − To reduce the risk associated with muscle strain: Use the appropriate rigging and material handling equipment when lifting or repositioning this equipment. Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered awkward to lift.
3-SAFETY (continued) 3.4 Operator's Qualifications - WARNING Machine Operator Mechanical Maintenance Technician Electrical Maintenance Technician Manufacturer’s Technician/Specialist • To reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before operating or servicing the Infeed Conveyor/Case Sealer. 3.5 Number of Operators − Allow only properly trained and qualified personnel to operate and service this equipment.
3-SAFETY (continued) 3.
3-SAFETY (continued) 3.12 Component Locations Refer to Figure 3-7 below to acquaint yourself with the various components and controls of the Infeed Conveyor.
3-SAFETY (continued) 3.
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4-SPECIFICATIONS 4.1 Power Requirements 115V, 60 Hz, 2.8 Amp 5.2 bar gauge pressure [75 PSIG], 28 litre/min @ 21°C, 1.01 bar [1.0 SCFM] at random cycle rate. 4.2 Operating Rate: Belt speed is 0.37m/s [72 F.P.M.] Actual production rate is dependent on operator's dexterity. Boxes must be 18 inches (457mm) apart minimum. 4.3 Operating Conditions Use in dry, relatively clean environments at 4.4 C to 48.9o C [40o F to 120o F] with clean, dry boxes.
4-SPECIFICATIONS (continued) L Max. L Min. H2 H1 A C Max. W Min. W Max. C Min. 6. Machine Dimensions Minimum mm [Inches] A H1 H2 L C W 120 [4.72] 610 [24.00] 108 [4.25] 952.5 [37.50] 118 [4.63] 758 [29.84] 890 [35.00] ----- 1149.4 [45.25] 562 [22.13] 631 [24.
5-SHIPMENT-HANDLING-STORAGE, TRANSPORT 5.1 Shipment and Handling of Packed Machine L - The machine is fixed on the pallet with four (4) bolts and can be lifted by using a fork truck. - The package is suitable to travel by land and by air. - Optional sea freight package is available. W H Packaging Overall Dimensions (Figure 5-1) Figure 5-1 (See Specifications). 5.2 Handling and Transportation of Uncrated Machine The uncrated machine should not be moved except for short distances and indoors ONLY.
6-UNPACKING 6.1 Uncrating Removal of Pallet Using a 10mm combination wrench, remove the fasteners that secure the Infeed Conveyor/Case Sealer legs to pallet at each leg (as shown in Figure 6-3). Cut straps. Cut out staple positions along the bottom of the shipping box or remove staples with an appropriate tool (Figure 6-1) Fasteners Figure 6-3 Figure 6-1 After cutting out or removing the staples, lift the shipping box in order to clear the conveyor Note: Two (2) persons required. 6.
7-INSTALLATION AND OPERATION 7.1 Operating Conditions WARNING The machine should operate in a dry and relatively clean environment at 5° to 50°C. with clean dry boxes-relative humidity between 0% and 80% • − 7.2 Space Requirements for Machine Operation and Maintenance Work Minimum distance from wall (Figure 7-1): − A = 1.0m. (39.4 inches) B = 0.7m. (27.6 inches) Minimum height = 2.7m. (106.
7-INSTALLATION AND OPERATION (continued) Production Line Installation Electrical Connection: Refer to Figure 7-4 for installation Setup. Infeed convey-or bed must be level and equal to case sealer bed height. Secure infeed conveyor mounting brackets to infeed conveyor and case sealer as shown. The electrical control box, shown in Figure 7-5, contains the "On/Off" switch with pre-set circuit breaker. A power supply cord extends from the bottom of the electrical control box (switch).
7-INSTALLATION AND OPERATION (continued) 7.6 Pneumatic Connection (continued) Important: Use care when working with compressed air. 5. Ensure that infeed conveyor rollers are level with machine infeed rollers. Adjust position of the bed height and infeed conveyor before tightening all screws. When adjusting Infeed Conveyor Legs, block up the machine frame to allow adequate leg adjustment This will help to prevent damage to the boxes and ensure proper performance. 6.
7-INSTALLATION AND OPERATION (continued) Box Release Timer: The Box Release Timer, shown in Figure 7-6, is located below the conveyor bed at the infeed end of the conveyor. The timer controls the box stop gate that releases the boxes to the a80f-if case sealer. Figure 7-6 – Box Release Timer The timer is adjustable for box lengths from 15mm [6 inch] to 635mm [25 inch]. The timer must be reset for each change in box length being conveyed through the a80if case sealer.
7-INSTALLATION AND OPERATION (continued) 2. The operator moves the side guides in against the box to center it on the conveyor rollers and tightens the four hand knobs to secure the side guides. See Figure 7-8. Box must be aligned with guides to match a80f-if side drive belts. 4. The operator moves the lead box forward onto the powered box rollers. The box moves over the center cam that activates the timer causing the non-powered rollers to pivot down so the stop gate retains the following box.
8-MAINTENANCE AND REPAIRS 8.1 Safety Measures (See section 3) 8.2 Tools and Spare Parts Supplied with the Machine Carrying out maintenance and repairs may imply the necessity to work in dangerous situations. See Spare Parts Order Section. WARNING • To reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before operating or servicing the Infeed Conveyor.
8-MAINTENANCE AND REPAIRS (continued) 8.6 Cleaning of Machine Qualification / Skill 1 Figure 8-1 Regular slotted containers produce a great deal of dust and paper chips when processed or handled in equipment. If this dust is allowed to build up on machine components, it can cause component wear. The dust buildup can best be removed from the machine by a shop vacuum. Depending on the number and type of boxes used in the infeed conveyor, this cleaning should be done approximately once per month.
8-MAINTENANCE AND REPAIRS (continued) 8.
9-ADDITIONAL INSTRUCTIONS 10-ENCLOSURES / SPECIAL INFORMATION 9.1 Information for Disposal of Machine The machine is composed of the following materials: - Steel - Nylon For machine disposal, follow the regulations published in each country. 9.2 Emergency Procedures In case of danger/fire: Disconnect plug of power cable from power supply. (Figure 9-1) Figure 9-1 IN CASE OF FIRE Use a fire extinguisher that is rated for electrical fires (Figure 9-2). 10.1 Statement of Conformity Not Applicable. 10.
11-TECHNICAL DIAGRAMS (continued) 11.1 Pneumatic Diagrams Air Cylinder Flow Control Flow Control Flow Control Flow Control 5 3 2 Timer 4 Shuttle Valve 2 2 2 4 Shuttle Valve Timer 3 3 1 3 15 1 Flow Control 1 3 Air Cylinder A80F-IF a80f-if-NA Cam Valve Novembre 2010 26 TUBO ARIA Ø6 A80F-IF TUBO ARIA Ø4 Pneumatic Scheme 1 Cam Valve Air Cylinder Air Cylinder Air Cylinder 1 2 3 2 Fig.
11-TECHNICAL DIAGRAMS (continued) 11.
11-TECHNICAL DOCUMENTATION AND INFORMATION (continued) 11.3 Spare Parts Order Replacement Parts Ordering Information and Service Refer to the first page of this instruction manual "Replacement Parts and Service Information". Order parts by quoting the following information: (Refer to the Identification Plate on the Machine) • • • • • • • MACHINE MODEL SERIAL NUMBER FIGURE NO. POSITION 3M PART NO. (11 DIGITS) DESCRIPTION QUANTITY Important: The machine is constantly revised and improved by our designers.
a80f-if Infeed Conveyor, Type 11000 Frame Assemblies To Order Parts: 1. Refer to first illustration, Frame Assemblies, for the Figure Number that identifies a specific portion of the machine. 2. Refer to the appropriate Figure or Figures to determine the parts required and the parts reference number. 3. The Parts List that follows each illustration, includes the Reference Number, Part Number and Part Description for the parts on that illustration.
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a80f-if Infeed Conveyor Figure 15416 Fig.15416 Fig.15417 Figure 15417 A/B Figure 15417 A/B Fig.15417 Figure 15415 A/B Fig.15415 Figure 15414 Fig.15414 Fig.
a80f-if Infeed Conveyor 16 16 12 12 15 15 17 11 11 13 13 22 14 14 99 18 10 10 11 22 15 15 19 19 16 16 20 33 44 55 5 5 77 88 66 Figure 15414 A80F-IF a80f-if-NA Ottobre 2010 32 Fig.
a80f-if Figure 15414 Ref. No. 3M Part No. Description 15414 - 1 26-1003-7963-0 Screw - Soc. Hd. M8X16 15414 - 2 78-8017-9318-9 Washer - Plain-Metric 8mm 15414 - 3 78-8129-6100-7 Bracket 15414 - 4 78-8137-0635-1 Clamp - Leg 15414 - 5 78-8137-0619-5 Leg 15414 - 6 78-8137-0641-9 Pad - Foot 15414 - 7 78-8137-0640-1 Leg - Inner 15414 - 8 78-8137-4053-3 Label - Leg 15414 - 9 78-8057-5716-4 Screw, Flat Hd.
a80f-if Infeed Conveyor A A 55 55 44 2 3 3 2 22 11 11 22 22 33 44 Figure 15415 / 1 A80F-IF a80f-if-NA Ottobre 2010 34 Fig.
a80f-if Figure 15415 / 1 Ref. No. 3M Part No. Description 15415 - 1 83-0002-7336-3 Screw- Hex Hd M4X14 Zinc. Pl 15415 - 2 78-8005-5740-3 Washer Plain-Metric 4mm Nick.
a80f-if Infeed Conveyor A A 11 11 66 10 10 66 8 8 5 88 9 9 77 BB B B 15 15 19 19 18 18 23 23 A80F-IF Figure 15415 / 2 a80f-if-NA 22 Ottobre 2010 36 21 21 13 13 14 14 13 13 12 12 20 17 16 17 16 17 17 13 14 13 14 Fig.
a80f-if Figure 15415 / 2 Ref. No. 3M Part No. Description 15415 - 6 78-8137-6032-5 Spacer 15415 - 7 26-1003-7963-0 Screw - Soc. Hd. M8X16 15415 - 8 78-8017-9318-9 Washer - Plain - Metric 8mm 15415 - 9 26-1003-7964-8 Screw Soc. Hd. Hex Soc. Dr., M8X20 15415 - 10 78-8137-6019-2 Roller Assy.
a80f-if Infeed Conveyor 14 14 10 10 14 16 16 13 13 10 99 9 66 6 10 10 13 13 88 13 8 15 99 13 13 8 8 10 9 13 8 5 12 12 4 33 16 14 13 14 13 15 15 13 11 11 77 6 6 55 5 4 1 1 3 7 3 11 22 12 12 11 11 44 7 12 3 7 6 5 4 7 2 11 2 3 1 2 Figure 15416 A80F-IF a80f-if-NA 1 Ottobre 2010 38 Fig.
a80f-if Figure 15416 Ref. No. 3M Part No. Description 15416 - 1 78-8059-5582-6 Collar 15416 - 2 78-8055-0789-0 Screw Set M6X6 15416 - 3 78-8059-5580-0 Bracket - Lever 15416 - 4 78-8010-7209-7 Screw, Soc. Hd. M6X12 15416 - 5 78-8059-5559-4 Shaft Lever Assy 15416 - 6 78-8137-6023-4 Indexing Unit Guide Lever 15416 - 7 26-1003-5852-7 Screw - Hex Hd.
a80f-if Infeed Conveyor 24 23 23 24 27 27 38 30 34 34 32 32 33 33 22 22 28 28 21 21 27 29 27 29 26 26 31 31 22 22 21 21 25 25 22 22 17 17 18 18 19 22 2323 22 2424 16 16 19 20 20 10 14 13 13 12 15 14 15 12 6 9 9 44 11 11 3 3 55 77 88 99 22 52 Figure 15417 / 1 1 1 53 52 51 Figure 15417 / 1 A80F-IF a80f-if-NA Ottobre 2010 40 Fig.
a80f-if Figure 15417 Ref. No. 3M Part No.
a80f-if Adjustable Case Sealer 34 35 35 36 36 35 35 35 49 50 50 46 46 38 38 39 39 44 44 45 35 35 35 35 33 33 43 43 42 42 47 47 38 48 48 35 35 39 Figure 15417 / 2 A80F-IF a80f-if-NA Ottobre 2010 42 37 40 41 Fig.
a80f-if Figure 15417 Ref. No. 3M Part No. Description 15417 - 46 78-8059-5606-3 Support - Valve 15417 - 47 78-8054-8758-0 Spacer- Valve Holder 15417 - 48 78-8059-5607-1 Plate - Threaded 15417 - 49 26-1003-7960-6 Screw, Soc.
a80f-if Adjustable Case Sealer 3 3 44 55 E-Stop 44 33 11 On-Off Control Box 66 5 2 2 5 88 8 9 77 12 12 5 13 13 55 13 13 55 12 12 33 11 11 11 11 10 10 14 14 15 15 55 18 55 16 16 19 21 21 20 20 17 17 22 Figure 15418 a80f-if-NA 44 2011 June
a80f-if Figure 15418 Ref. No. 3M Part No. Description 15418 - 1 78-8114-4668-7 Timer - PRT-E-10 15418 - 2 78-8137-6027-5 Air Valve Assy. 15418 - 3 26-1005-5909-0 Elbow 15418 - 4 78-8059-5631-1 Flow Control 15418 - 5 26-1005-6893-5 90 Degree Elbow 15418 - 6 78-8059-5630-3 Air Valve 15418 - 7 78-8137-6028-3 Valve w/Push 15418 - 8 78-8057-5732-1 Fitting - Elbow 15418 - 9 26-1005-6358-9 3 Way - 2 Position Valve 15418 - 10 78-8137-6029-1 Air Distributor Assy.
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