User Guide

18
Lubricant– Coolant
Coolants, like water and some water soluble oils, reduce heat
resulting in longer product life and greater cut. In the case of
most o ils o rt allow l ubricants,surface r oughness c an b er educed.
The higher viscosity lubricants produce lower surface roughness,
i.e., grease produces a finer surface finish than oil. In automatic
or semi-automatic operations, it is desirable to use lubricants
or coolants whenever possible.
Product Hardness (Density)
3M
wheels are available in a number of densities or hardnesses.
Generally, the softer products, 2, 3, 4, and 5 density, are used
for decorative finishing. They will conform more readily to
surface contours along with generating a more uniform finish.
The harder products, 6, 7, 8, and 9 density, are to be used for
the more difficult blending, cleaning and deburring operations.
Fa ctors Affecting Pe rformance
Product Surface Speed
Because p roduct s peed h asas ignificant e ffect o np erformance
(cut, l ife, a nd f inish), i ti si mportant t os elect t he p roper s peed
for a particular operation and work piece.
Generally, low speeds are desired for generating very uniform
satin f inishes, f or f inishing a luminum a lloys w ithout l ubricants,
and for use on composite or other soft material applications.
High speeds are recommended when it is desired to remove
or blend surface imperfections. This high speed will result in
faster cut along with finer finishes.
Recommended Operating Speeds
Decorative Finishing 500-3000 SFPM
Composites/Soft Materials 1200-2700 SFPM
Cleaning and Conditioning 2000-5000 SFPM
Prepolishing 2000-7000 SFPM
Oxide Removal 4500-6500 SFPM
Deburring 5000-6500 SFPM
Blending / Polishing 6000-8000 SFPM
Cutdown prior to buffing 7000-8500 SFPM
100 52 104 157 207 260 314 364 419 471
200 105 208 314 414 520 628 728 838 942
300 157 312 471 621 780 942 1092 1257 1414
400 209 416 628 828 1040 1256 1456 1676 1885
500 262 520 785 1045 1310 1570 1820 2094 2356
600 314 630 940 1255 1570 1885 2195 2513 2827
700 367 735 1100 1465 1835 2200 2560 2932 3299
800 419 837 1256 1675 2094 2513 2932 3351 3770
900 471 942 1413 1885 2356 2827 3298 3770 4241
1000 524 1047 1570 2094 2618 3141 3665 4189 4712
1100 576 1152 1727 2304 2880 3455 4031 4608 5184
1200 628 1256 1884 2513 3142 3769 4398 5027 5655
1300 681 1361 2042 2723 3404 4084 4764 5445 6126
1400 733 1466 2199 2932 3666 4398 5131 5864 6597
1500 785 1571 2356 3142 3927 4712 5497 6283 7069
1600 838 1675 2513 3351 4189 5026 5864 6702 7540
1700 890 1780 2670 3560 4451 5340 6230 7121 8011
1800 942 1885 2827 3770 4713 5650 6597 7540 8482
1900 995 1989 2984 3979 4975 5969 6963 7959 8954
2000 1047 2094 3141 4189 5236 6283 7330 8378 9425
2100 1100 2199 3298 4398 5498 6497 7696 8796 9896
2200 1152 2304 3455 4608 5760 6911 8063 9215 10367
2300 1204 2408 3612 4817 6022 7225 8429 9634 10839
2400 1257 2513 3770 5027 6284 7540 8796 10053 11310
2500 1309 2618 3927 5236 6545 7854 9162 10472 11781
2600 1361 2722 4084 5445 6807 8168 9529 10891 12252
2700 1414 2827 4241 5655 7069 8482 9895 11310 12723
2800 1466 2932 4398 5864 7331 8796 10262 11729 13195
2900 1518 3037 4555 6074 7592 9110 10629 12148 13666
3000 1571 3141 4712 6283 7854 9425 10996 12566 14137
3200 1676 3351 5026 6702 8378 10053 11729 13404 15080
3400 1780 3560 5340 7121 8901 10681 12462 14242 16022
3600 1885 3769 5654 7539 9425 11309 13193 15080 16965
3800 1990 3979 5969 7958 9948 11938 13927 15917 17907
4000 2094 4188 6283 8377 10472 12566 14661 16755 18850
RPM
at Arbor
or
Spindle
Diameter of Wheels
2 4 6 8 10 12 14 16 18
Surface Speed in Feet Per Minute (SSPM)
Surface Speed Conversion Chart