Instruction manual

A metal gauze strainer (secured to the feed pipe union) stands in the oil tank.
After the first 500 miles, again at 1,000 miles, and subsequently at 5,000 mile intervals,
it is recommended that the oil tank is drained, the oil filters cleaned in petrol and the
tank replenished with new oil.
For access to oil filter :
Unscrew the hexagonal headed cap on top of oil tank and withdraw the dished washer
and spring. Then insert a finger in the felt filter and gently raise same until the
top end touches the underneath of saddle. Then by encircling the filter with the hand it
will be found possible to exert sufficient upward pressure on the flexible saddle top to
permit the filter to be completely withdrawn without distortion. Care is needed to
avoid kinking the filter.
To re-fit filter :
Reverse above instructions.
NOTE—If, after the filter has been removed from the tank, it is damaged, so that the
felt is perforated, or the ends distorted, it is essential to discard it and to fit a
new filter.
Be careful to avoid damaging the filter or the cork washer under the hexagonal
cap.
For access to metal strainer (after oil has been drained from tank) :
Remove oil feed pipe from union screwed into bottom of oil tank. This is pipe nearer
to rear wheel and is removed by unscrewing its union nut.
Spring away pipe from union.
Unscrew union from bottom of oil tank. Metal strainer is integral part of this union.
To re-fit metal strainer :
Reverse above instructions.
ADJUSTMENT OF OIL FEED
The internal flow of oil is regulated by fixed restrictions. No adjustment is provided
except for the oil feed to the inlet valve stem. This adjustment is made by a needle
pointed screw located in the right side of cylinder head. (See Illustration 6.). It is
locked in position by a nut. The approximate correct setting is one-sixth of a complete
turn from the fully closed position. Once set it requires little, or no, adjustment.
Inlet valve squeak indicates the oil feed adjustment is not open enough. Excessive oil
consumption, a smoky exhaust or an oiled sparking plug, generally indicates the oil
feed adjustment is open too much.
EXHAUST VALVE STEM LUBRICATION
The exhaust valve stem is lubricated by oil fed through a passage drilled in the cylinder
head. No adjustment is provided. All excess oil is by-passed back to the timing gear
case.
LUBRICATION POINTS TO REMEMBER
A dirty, or choked, felt oil filter causes heavy oil consumption. This is because the
return flow of oil to the oil tank is slowed, or even almost completely stopped, thereby
allowing an excess of oil to " build up " in the crankcase sump, much of which passes
to the piston.
A clogged metal strainer, in the gravity feed pipe, will also cause improper, or no, oil
circulation. This can only occur as the result of adding dirty oil when replenishing the
tank.
Both end caps on pump plunger housing must be air-tight.
Check oil circulation before starting each run.
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