Instruction manual
The foregoing instructions do not apply to competition models fitted with Racing
Magnetos Type NR1.
SPECIAL NOTE—Check the contact breaker point gap after the first one hundred miles
and five hundred miles. Owing to the initial settling down, there is a tendency
for the gap to alter in the first few hundred miles of use. This may seriously
affect the ignition setting. Subsequent adjustment will only be required at long
intervals but it is as well to check the gap every two thousand miles. (When
the engine is decarbonised is always an opportune time.)
Complete service (dismantling, cleaning, lubrication of the armature shaft bearings, etc.)
should be entrusted to a Lucas Service Station and should be done about every ten
thousand miles.
SPARKING PLUG
The K.L.G. Type FE80 " Corundite " Plug is fitted to all models.
It has a thread of 14 mm. and the reach is ¾". The point gap is .015". Check the point
gap every time the engine is decarbonised and, if necessary, re-set the points.
See the plug is fitted with its external seating washer.
Coat the thread with " Oil Dag "or Graphite paste. (See page 37.)
Firmly tighten the plug by using the standard box spanner and
tommy bar (Part No. 017252.) All that is required is a GAS-
TIGHT joint. Therefore do not over tighten, which will not
make a gas-tight joint more gas-tight, but can, and possibly will,
distort and damage the body of the plug .
Set the gap to .015 inch. NEVER. TRY TO MOVE THE CENTRAL
ELECTRODE. To widen, or narrow, the gap between the
electrodes, only move the earth (or bent over) electrode,
Check the gap first with a gap gauge.
If it is too wide, tap the earth electrode (the bent-over one) to-
wards the central electrode. Use any handy metal tool to do
this, provided it is light enough in weight to be controllable.
Check the gap between each tap and stop when the gauge is a
nice sliding fit between the two electrodes.
If the gap is too narrow to start with, gently lever the earth
electrode away from the central electrode by using a small
screwdriver, and then tap back to the correct position.
Do not move the electrodes apart by forcing anything between
them.
For maximum efficiency, plugs should be cleaned at every 3,000
miles. To take the plug to pieces for cleaning, unscrew the gland
nut by holding the smaller hexagon on the gland nut upside down
in a vice and then using the box spanner to unscrew the larger
hexagon on the body.
Then lift away the central electrode assembly which should be
washed in petrol or paraffin. Then, using fairly coarse glass
paper, remove the carbon deposit and wash again.
The central firing point should be cleaned with fine emery cloth.
The inside of the body should be scraped clean with a knife and
finally rinsed in petrol.
There is an internal washer, between the insulator and its seat-
ing in the body. On re-assembly lightly smear this with thin oil
and then screw up the gland nut sufficiently tight to give a gas-
tight joint.
Finally adjust the gap to ·015"—·018".
Illustration 32
76
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