Instruction manual

Gear ratios (models 16MCS and 18CS)
Engine sprocket size
15 teeth
16 teeth *
17 teeth
18 teeth
19 teeth
20 teeth
21 teeth
First gear
18·69 to 1
15 to 1
16·44 to 1
15·57 to 1
14·6 to 1
14·01 to 1
13·35 to 1
Second gear
11·83 to 1
108 to
1
10·41 to 1
85 to 1
27 to 1
8·87 to 1
45 to 1
Third gear
75 to 1
8·2 to 1
7·7 to 1
7·28 to 1
86 to 1
56 to 1
25 to 1
Fourth gear
(top)
7 to 1
6·56 to 1
6·16 to
1
83 to 1
49 to 1
25 to 1
5.0 to 1
Part
number
014015
014016
014017
014018
014019
014020
014021
* standard Solo sprocket for Model 16MCS.
† standard Solo sprocket for Model 18CS.
Ignition (magneto)
Model
16M-16MS-18
18S
16MC-18C
16MCS-18CS
Make
Lucas
Lucas
Type
N1-4
NR1
Rotation
Anti-clock
Anti-clock
Point gap
·012 in.
·012 in.
Ignition point before top
dead centre (with control
in fully advanced position)
½
in.
(39°)
½
in.
(39°)
Ignition (sparking plug)
Model
All
Make
K.L.G.
Type
FE80
Thread
14 mm.
Reach
¾ in.
Point gap
·015 to ·018 in.
Lighting (dynamo)
Make
Lucas
Type
E3-N
Voltage
6
Rotation
Anti-clock
Part number
20028-A
Lighting (bulbs)
Location
Head lamp (Pre-focus)
Pilot
Rear lamp
Speedometer
Type
Double filament
Single contact
Single contact
Single contact
Voltage
6
6
6
6
Wattage
30X24
3
3
8
Cap
Special
M.B.C.
M.B.C.
M.B.C.
Part
number
312
988
988
53205
Oversize parts
The following are the only " oversize " variations provided for the 350 and 500 c.c. Single Cylinder machines.
Big-end rollers :
·001 in. oversize
Cylinder re-bore :
·020 in. and ·040 in. oversize
Pistons and rings :
·020 in. and ·040 in. oversize
Pistons
Model
350
500
Top of skirt diameter
2·7176 in.
3·2490 in.
Bottom of skirt diameter
2·7180 in.
3·2494 in.
Part number
013504
013505
All above measurements are subject to a toleration limit of + or — ·0005 in.
Piston rings
Piston ring gapNormal
Permissible maximum
Piston ring clearance in groove
·006 in.
·030 in.
·002 i n.
6
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