A2Z OZONE, INC. OWNER'S MANUAL SWIMMING POOL OZONE GENERATOR MODEL: SP-Series 110 or 220/240VAC 50/60Hz A2Z OZONE, INC. 1844 Cargo Court Louisville, KY 40299 - USA www.A2Zozone.
CONTENTS • • • • • • • • • • • • • • • • • • • • • • • • CAUTIONS AND GENERAL NOTES IMPORTANT SAFETY INSTRUCTIONS DESCRIPTION STANDARD FEATURES SPECIFICATIONS INSTALLATION/GENERATOR PLACEMENT VENTURI INSTALLATION MAIN POWER TUBE CONNECTION AND START-UP: o USING OXYGEN BOTTLE/TANK o USING OXYGEN GENERATOR o USING EXTERNAL AIR COMPRESSOR MAINTENANCE / PROCEDURES FUSE CLEAN FAN SCREEN CLEAN OZONE TUBE CONTROL PANΕL CONNECTION FITTING TROUBLESHOOTING APPLICATIONS HEALTH HAZARDS OF OZONE SAMPLE SCHEMATIC DIAGR
This manual covers the SWIMMING POOL OZONE GENERATOR MODEL SP-Series Corona Discharge (CD) Ozone Generators. A2Z Ozone Systems Inc. reserves the right to make changes to the product covered in this manual to improve performance, reliability, or manufacturability. Make sure that this manual is used with the original product it was shipped with.
DESCRIPTION The SWIMMING POOL OZONE GENERATOR MODEL SP-Series is a compact, regulated output with Corona Discharge (CD) ozone cell with 3, 5, 8 and 16 g/hr of ozone output. The units are aircooled, robustly built and reliable. They produce ozone concentrations between 3 to 16 g/hr. The components are made of high quality material and the controls are easy to use and view. The units feature ozone concentration knob to control ozone from 10 - 100% concentration. Use the AMP meter to see any possible defaults.
SPECIFICATIONS SP SERIES Model SP-3 SP-5 SP-8 SP-16 Ozone output g/h 3 5 8 16 Concentration g/m3 Electric Power Watt Size Inch Weight lbs Oxygen : 25-45 Air: 5-15 220/240 OR 110/120 VAC 50/60 Hz 80 95 11X8X14.3 14 14.5 110 190 12X8X14.3 15X8X18 16 22.
If the pool volume is say 60000 liters then the pump should be capable of re-circulating the water at a rate of at least 15000 liters per hour. This way, the total volume of water through the pool will be passing through the injector at least once each 4 hour period. Less pump run time for the minimum liters. Use Sodium Bromide if additional chemicals are required.
Schematic diagram of injector manifold point of installation with “Hartford loop” DETAILS OF VENTURI INJECTOR MANIFOLD: Attention: Install venturi with bypass valve on water recirculation pipeline. Arrow on venturi MUST be set as the same direction as water flow. Turn water pump on and close the by- pass valve until vacuum is created at venturi input. Note1: Use the installed flow-meter to check vacuum -2 to -3 PSI (-0.14 to -0.
TUBE CONNECTION AND START UP: Connect silicone tube (if you use oxygen generator or oxygen tank or external air compressor) to ozone generator (Air IN) and direct it away from hot and humid air to the ozone cell. This will serve as oxygen, or fresh air for ozone production. Connect ozone generator Teflon tube (OZONE OUT) to venture injector manifold. Install a check valve 10 inches after ozone out let tube fitting (even the venturi has internal check valve).
is not operating. Bromine needs to be maintained at only 1.0 PPM (parts per million) so that the trace amount of the product in the water will not be noticed. Chlorine will also work as a residual oxidizer and may be used effectively in conjunction with the ozone system. Ozone and Chlorine For outdoor pools, we recommend the use of chlorine to supplement the ozone. Chlorine residual will act as a buffer when the ozone system is not operating. Chlorine needs to be maintained at 1.0 to 2.
PROCEDURE TURN OZONE GENERATOR OFF. CLEAN FILTER SCREEN WITH WATER AND SOAP AND DRY IT WITH A CLEAN TOWEL. INSTALL BACK THE SCREEN. TURN ON THE OZONE GENERATOR. BE SURE SCREEN DOES NOT TOUCH FAN BLADE. MAINTENANCE - SWIMMING POOL FILTER Ozone will keep the water much cleaner than any other type of water purification system. This is due to the fact that ozone neutralizes body oils and soaps. After ozone kills the bacteria, the by-products of the process are oxygen, carbon dioxide and filterable solids.
TROUBLESHOOTING The test method for failure of the ozone generator: Check the power input for correct voltage (110V OR 220V). Unit is on but no ozone; this is due to over heating or water back flow to the ozone generator. Turn off ozone generator and let air flow through the unit for 1 to 2 hours to dry the ozone tube. Check main fuse, change if needed. It is a 3 AMP for SP-3 to SP-8 and 6 AMP for SP-16 fuse. Check the tubing inside the machine for kinks.
SAMPLE SCHEMATIC DIAGRAM CORONA DISCHARGE (CD) OZONE SYSTEMS Ozone is manufactured in the CD ozone generator by drawing in air, which is composed of 20% oxygen (O2), and exposing it to multiple high voltage electric0). The ozone is drawn into the water by a venturi injector/mixer, killing any bacteria, viruses or mold spores it contacts. Ozone is generated on-site, eliminating the need to store toxic and corrosive chemicals.
A2Z Ozone Systems, Inc. manufactures high output corona discharge systems capable of producing enough ozone to substantially reduce the consumption of other chemical disinfectants. This reduction will make the water crystal clear and rainwater soft while allowing for cost savings on chemicals and maintenance. Also, important health advantages will be realized, including no hair discoloration, excessive skin dryness, faded swimming apparel, or irritation to the eyes, nasal passages and throat.
Germany, Netherlands, and other European countries since the early 1950's and in the United States since about 1975. 3) How is Ozone Produced? Ozone can be produced artificially according the same principle as it occurs in nature, which means by UV light (ozone layer) or via Corona-Discharge (CD) high voltages, thunderstorm. In both methods the connection between the oxygen molecules is broken up. Consequently oxygen radicals are produced, which connect with the oxygen molecule to O3 (ozone).
• • • • • • • Reduce constant purchasing of harmful chemicals Eliminate red, irritated eyes and dry, itchy skin Eliminate costly replacement of faded swimwear Remove unpleasant chlorine / chloramine odors No adverse health or environmental effects Improvement of the filter and coagulant capacities = reduction of coagulant use & less water backwashing Water consumption can be decreased, because of an increase in water quality 8) Can I stop using Bromine? You will definitely reduce your chemical usage in yo
11) Will the temperature or humidity of the air or water affect ozone? The temperature and humidity of the air will directly impact on the concentration of ozone gas produced. The more humid and the hotter the air, the less concentrated the ozone produced will be. Likewise the temperature of the water has a similar effect; the cooler the water the ozone is injected into, the more effective the ozone will be at removing contaminants! Heated pools require 10-15% more ozone than traditional pools.
15) Does ozone affect water balance? Ozone has a neutral pH (about 7.0) so it does not affect pH. Ozone has no calcium, no alkalinity, and no dissolved solids. Therefore, ozone does not affect water balance. It does remove trace amounts of metals such as iron or copper by oxidizing them to their highest oxidation state. They will then precipitate out of the water and be trapped by your filter. 16) Can I run my pump and filter for fewer hours? Ozone is only injected into your water when the pump is running.
• • • • Shock treat with Hydrogen Peroxide 35% ( 100mL / 1000 Liters pool water ) Keep pool clear of leaves and debris Check and clean basket daily. Backwash regularly. Use Algaecide if required – consult supplier for ozone compatible type 20) What special maintenance does the ozone generator system require? • • • • • • Check Non-return valve for signs of water returning into the tube to the ozone generator - replace if necessary.
A2Z Ozone Systems Inc. - ONE YEAR LIMITED WARRANTY The limited warranty set forth below applies to products manufactured by A2Z Ozone Systems Inc. - and sold by A2Z Ozone Systems or its authorized dealers. This limited warranty is given only to the first retail purchaser of such products and is not transferable to any subsequent owners or purchasers of such products.
A2Z Ozone WARRANTY REGISTRATION CARD This information can be also send by EMAIL to us. Please provide ALL pertinent information and send within twenty (20) days to: service@a2zozone.com Otherwise, please fill out completely and return to A2Z Ozone by post within twenty (20) days of purchase.