Operating & Installation Manual Arley Wood & Multifuel Stoves Arley 5 Flat Multifuel Stove PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Rev 1 June 2004
Congratulations on your choice of an Aarrow Stove. More than 20 years experience has been put into the development of our Arley Family to ensure ultimate performance and years of trouble free enjoyment. Every detail on the fire has been carefully engineered and designed which is why we are so confident in the reliability of our product that we offer a 3 year Warranty.
CONTENTS INTRODUCTION Page INSTALLATION Page Safety Notices 5 General Precautions 16 The Principle of the Fire 5 Handling 16 Check List 6 Hearth 16 Technical Data 7 Combustible Materials 16 Firebox Liner Panels 17 OPERATING INSTRUCTIONS Firebox Linings and Throat Plate Removal 8 Throat Plate Inspection 17 Airwash System 8 Assembling the Multifuel Grate 18 Multi-Purpose Operating Tool 9 Interchangeable Canopies 19 Fire Door Glass 9 Flues & Chimneys 20-23 Door Adjustment
WARNING TO ALL MULTIFUEL USERS PETROLEUM COKE SOME OF WHOSE BRAND NAMES ARE "CALCO", "PETROCOKE" OR "WONDERCO" MUST NOT BE BURNED IN THIS APPLIANCE TO USE THESE FUELS WILL INVALIDATE THE APPLIANCE GUARANTEE IF IN DOUBT CONTACT THE SOLID FUEL ASSOCIATION TELEPHONE NUMBER 0800 600 000 www.solidfuel.co.uk THE USE OF SPARE PARTS OTHER THAN THOSE SUPPLIED BY ARADA LTD WILL INVALIDATE THE APPLIANCE GUARANTEE.
INTRODUCTION SAFETY A fireguard conforming to BS 8423: 2002 should be used in the presence of children and old/or infirm people. If the appliance is used with the fire door open, a spark guard conforming to BS 3248 should be fitted. Do not use aerosol sprays or any other flame near the appliance under fire. Do not fit an extractor fan in the same room as the appliance. Fire cement is caustic, hand and eye protection should always be worn, prolonged contact with the skin should be avoided.
CHECK LIST Part Description & Visual Aid (not to scale) Arley 7 Arley 11 Multifuel Wood Arley 11 Multifuel Arley 5 Wood Arley 5 Multifuel Arley 7 Wood N/A 5 N/A 7 N/A 9 2. Fuel retainers 2 2 2 2 2 2 3. Throat plate 1 1 1 1 1 1 1 (4”) 1 (4”) 1(5”) 1 (5”) 1 (5”) 1 (5”) 1 (4”) 1 (4”) 1(5”) 1 (5”) 1 (5”) 1 (5”) 6. Ashpan 1 1 1 1 1 1 7. Operating tool 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 10. Feet and fixings 4 4 4 4 4 4 11.
TECHNICAL DATA Arley 5 Arley 5 Arley 7 Arley 7 Arley 7 Arley 11 Arley 11 Arley 11 Wood Multifuel Flat High High Low Flat Low TECHNICAL DATA Room Min/Max Room Heater Only Output (kW) 1-5 1-5 1-7 1-7 1-7 1 - 11 1 - 11 1 - 11 Room Heater with Domestic Hot Water with add in boiler type 0 0 8 8 8 9 9 9 Max Output to Room (kW) 3 3 4.8 4.8 4.8 8.7 8.7 8.7 Max Output to Water (kW) 2 2 2.2 2.2 2.2 2.3 2.3 2.
OPERATING INSTRUCTIONS FIREBOX LININGS & THROAT PLATE The Arley Wood and Multifuel stoves firebox have reflective liners to the sides and rear and a specially shaped throat plate which sits on the liners. If these are not in place please refer to page 17 to install these. MULTIFUEL GRATE The Aarrow Multifuel grate comprises of a series of reciprocating cast iron bars seated on a pivoted "comb".
OPERATING INSTRUCTIONS MULTI - PURPOSE OPERATING TOOL •Re-place the gaskets and line them up in relation to the door frame. (Fig.6) Your Aarrow fire comes with a multi-purpose tool, which is used for riddling, setting the multifuel grate position. Use the operating tool for setting the grate in the coal burning position or the wood burning position. This lever is also used for de-ashing and riddling see page 13 (multifuel stoves only) and for emptying the ash pan. (Fig. 4) Fig.
OPERATING INSTRUCTIONS DOOR ADJUSTMENT FITTING THE FEET Once the appliance has been under fire for a period of time the fire door may appear to have moved out of alignment with relation to the door aperture. This is quite normal and due to the settling of the casing. The Arley wood and multifuel stoves must be fitted with the feet supplied.
OPERATING INSTRUCTIONS FUEL TYPES Wood- Any type of wood is suitable provided it is well seasoned and has a moisture content below 20%. This usually implies that the timber has been suitably stored to allow moisture to evaporate for at least nine months in the case of soft woods, and at least eighteen months in the case of hard wood. We recommend that for general burning, wood should be split into logs of no more than 130mm (5") diameter. Larger logs can be used for overnight burning.
OPERATING INSTRUCTIONS ENSURE THAT YOU HAVE READ & UNDERSTOOD THESE INSTRUCTIONS BEFORE LIGHTING THE FIRE. ALWAYS WEAR SUITABLE PROTECTIVE FIRE GLOVES WHEN REFUELLING YOUR STOVE. SOLID FUEL BURNING •Set the grate to ‘coal’ position. •Ensure that the ash pan is in position and the fire doors are closed. •Set the air wash to one quarter open position. •Set the primary inlet to the fully open position •Light in the normal manner with paper and kindling, or use a fire lighter.
OPERATING INSTRUCTIONS ASH REMOVAL Wood burner only OVER-FIRING Ash will drop through the holes and to the slides of the specially designed wood tray. This should be removed from the stove periodically. It is advisable to leave a layer of ash on the wood tray to prolong its life and maintain optimum conditions for burning wood. Do not over fire your appliance. Using flammable liquids or too much wood or firing the fire at maximum for prolonged periods may result in over-firing.
SERVICING ANNUAL MAINTENANCE It is important that your fire is regularly serviced in accordance with these instructions. This should be carried out at least annually by a qualified person and should consist of the following. Remove the firebricks lining and throat plate, inspect all gasketing on doors, glass etc., and re-order any items that may need replacing, from your Aarrow dealer.
ACCESSORIES ACCESSORIES WOOD BURNING TRAYS To turn your multifuel stove into a dedicated woodburner. As shown in Fig. 10a below Fig. 10a MULTIFUEL UPGRADE KIT Available for the wood burning range to enable you to burn solid fuel in your Arley wood stove. (See Fig 10b) Fig. 10b ADD IN BOILERS ADD IN BOILER TECHNICAL DATA Arley 11 Arley 5 Arley 7 Wood & Multifuel Wood & Multifuel Wood & Multifuel Room Heater with Domestic Hot Water with add in boiler type 0 8 9 Max Output to Room (kW) 3 4.8 8.
INSTALLATION GENERAL PRECAUTIONS Note - All installations must conform to the appropriate building regulations. The Building Regulations for England and Wales 2000 ref Approved Document J 2002 edition (issued by the DTLR). The Building Standards (Scotland) (Consolidation) Regulations. Detailed recommendations for installation of appliances, chimneys and flues are outlined in the current issue of the following British Standards:BS6461, BS8303 and BS4543.
INSTALLATION FIREBOX LINER PANELS The Arley Wood and Multifuel stoves use reflective liners to the sides and back. The throat plate sits on top of the side and rear panels. These should come fitted to your fire, if however they are not proceed as follows to fit them. •Remove the front fuel bars or multifuel grate. •Set the small liners into the back of the fire. Fig. 12 Liners inserted in Arley 11 multifuel.
INSTALLATION MULTIFUEL GRATE GRATE GRATE BAR REPLACEMENT The grates in the Arley Multifuel units comprise a series of reciprocating cast iron bars seated on a pivoted "comb". All bars in the grate are identical, but every other bar is turned through 180 degrees, with the ends of the bars marked "H" sitting on the high sections of the comb, and the ends marked "L" sitting on the low sections. After extended use it may be necessary to replace some of the grate bars.
INSTALLATION INTERCHANGEABLE CANOPIES The canopy versions for the Arley 7 & 11 range is a flat top stove to which a low or high canopy can be fitted after installation and are interchangeable. These are fitted as follows: •To fit the interchangeable canopy (Fig 10c): •Remove the front clamps. •Tilt the canopy as shown in stage 1. •Engage the rear clips and pull fully forward. •Fit the front clamps and tighten. •Fit the required blanking plates shown in stage 2.
INSTALLATION FITTING THE FLUE OUTLET AND HOT PLATE The flue outlet spigot is found inside the appliance. The hot plate (blanking plate) is supplied fitted to the top opening and is removed by turning clockwise (as is the flue outlet). Smear a very thin layer of fire cement on the faces of the flue outlet and the blanking plate. Fit the outlet to the appliance in the desired position.
INSTALLATION Due to the gradual introduction of European Chimney Standards chimneys will be specified according to their performance designation as defined in BS EN 1443 that covers the General Requirements for chimneys. The minimum performance designation required for use with solid fuel burning stoves is T450 N2 S D3. The flue and chimney installation must be carefully checked by a competent person before fitting the stove to ensure it is suitable and will work safely.
INSTALLATION 22 Arley Wood & Multifuel Stoves
INSTALLATION TYPICAL METAL INSULATED CHIMNEY SYSTEM TO BE INSTALLED TO THE CHIMNEY MANUFACTURERS INSTRUCTIONS IN COMPLIANCE WITH BUILDING REGULATIONS AND BS7566 PTS 1-4 PLAN VIEW OF REGISTER PLATE AND CLEARANCES FOR NON INSULATED FLUES A is minimum clearance for non-insulated flue = 1.
INSTALLATION ADD IN BOILERS Arley wood and multifuel stoves offer the option of a cantilever boiler or a slab boiler, which occupies the position of the rear firebox liner panels. Fitting: •Remove the fuel retainers, rear firebox liner panels and throat plate. •Knock out the blanking discs in the back plate corresponding to the terminals on the boiler.
INSTALLATION Primary flow and return pipes should be 28mm diameter. The cylinder should be installed at a higher level than the appliance, and as close to it as possible (the higher the cylinder the faster the circulation). The flow and return pipes should not be longer than 20ft each. Pipe runs should rise continually from the boiler to the cylinder. A radiator of approximately 25 sq.ft.
INSTALLATION CHECKLIST Hearths, Fireplaces, Flues and chimneys This checklist is to ensure hearths, fireplaces, flues and chimneys are satisfactory, and to show what you have done to comply with the requirements of The Building Regulations 2000 Approved Document J 2002. 1. Building address, where work has been carried out....................................................................................................................................... ....................................................
PARTS LIST Part Description Visual Aid (not to scale) Arley 5 Wood Arley 7 Wood Arley 7 Multifuel Arley 11 Wood Arley 11 Multifuel AFS1150 AFS1150 AFS1012 AFS1012 AFS1161 AFS1161 AFS1018 AFS1018 AFS1019 AFS1019 AFS1020 AFS1020 AFS001 N/A AFS001 AFGS064 AFGS064 AFS009 AFS009 AFS009 AFS009 AFS008 AFS008 AFS008 AFS008 AFS008 AFS008 AFS058 AFS058 AFS058 AFS058 AFS050 AFS050 AFS009A AFS009A AFS010 AFS010 AFS010 AFS010 Arley 5 Multifuel 1. Fuel Retainers 2.
PARTS LIST Arley 5 Wood Arley 5 Multifuel Arley 7 Wood Arley 7 Multifuel Arley 11 Wood Arley 11 Multifuel AFS1015 AFS1015 AFS1156 AFS1156 AFS1163 AFS1163 AFS1058 AFS1058 AFS1058 AFS1058 AFS1164 AFS1164 AFS1059 AFS1059 AFS1157 AFS1157 AFS1165 AFS1165 AFS1075 AFS1075 AFS1009 AFS1009 AFS1095 AFS1095 AFS1010 AFS1010 AFS1010 AFS1010 AFS1010 AFS1010 AFS047 AFS047 AFS047 AFS047 AFS047 AFS047 14. Airwash (Curved) AFS1144 AFS1144 AFS1144 AFS1144 AFS1144 AFS1144 15.
PARTS LIST Part Description Visual Aid (not to scale) 16. Fire Door Rope Kit Complete with Door Rope Glue. 17. Main Door Assembly Complete with Handle,Glass, Gaskets,Clips and Seal.
GUARANTEE Guarantee All Guarantee periods commence on the date of purchase and are non-transferable. Once again we would like to thank you for buying an Aarrow fire. Our Guarantee is offered as an addition to your statutory rights. When you buy an Aarrow Fire, you are not only buying a first class appliance - you are buying a commitment from us to look after you and your appliance for as long as you want.
SERVICE RECORD Date of Visit Company Work Carried Out Signature Should you have any questions about your Arley Wood or Multifuel Stove that is not covered in this manual please contact your Aarrow retailer. Please keep all repair receipts safely. Please ensure you have this manual available when an engineer visits as they will complete the service record chart.
FINAL FACTORY CHECK LIST Model.................................. Serial No............................. QUALITY FINISH PARTS FLUE OUTLET I’ve checked it and it’s O.K. HOT PLATE FUEL RETAINERS GRATE BARS / WOOD TRAY FIREBOX LININGS Assembled by............................. THROAT PLATE Checked by ................................