AAVIX OUTDOORS 2000W DIGITAL INVERTER GENERATOR FOR SERVICE CALL: (USA)1-866-591-8921/(CANADA)1-514-885-0916 WARNING : To reduce the risk of injury, user must read this manual before assembling, operaƟng and maintaining this unit, You are responsible for operaƟng the product properly & safely. Version: V1.
WARNING! Read the following instructions before using the product! These instructions below are for your safety. Please read through them thoroughly before use and retain them for future reference. Familiarize yourself with them to reduce hazards like personal injuries and damage to property. TABLE OF CONTENTS Safety Rules.………………….…………………………………………………………………………2 Product Specifications.……….…………………………………………………………………….7 Know Your Inverter Generator…………………………………………………………….……8 Generator Preparation……….…..
WARNING indicates a hazard, which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard, which, if not avoided, might result in minor or moderate injury. CAUTION when used without the alert symbol, indicates a situation that could result in damage to the engine or generator. DANGER: CARBON MONOXIDE Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell.
without a qualified electrician. Such connections must comply with local electrical laws and codes. Failure to comply can create a back-feed, which may result in serious injury or death to utility workers. y Use a ground fault circuit interrupter (GFCI) in highly conductive areas such as metal decking or steel work. GFCIs are available in-line with some extension cords. y Do not use in rainy conditions. y Do not touch bare wires or receptacles (outlets).
CHARGE ONLY 12V LEAD-ACID BATTERIES. OTHER TYPES OF BATTERIES MAY BURST CAUSING PERSONAL INJURY AND DAMAGE. RISK OF EXPLOSIVE GAS MIXTURE. READ INSTRUCTIONS IN OWNER’S GUIDE BEFORE USING CHARGER. Keep it at least 1m away from inflammable. Fig.4 Never use it indoor. Fig.1 Never smoke when fueling. Fig.5 Never use it in a wet condition. Fig.2 Don’t spill when fueling. Fig.6 Never directly connect it to a house power system. Fig.3 Stop engine when fueling. Fig.
CONNECTION TO A HOUSE POWER SUPPLY WARNING: If this generator is used as a supply for a building’s wiring system as a standby, the generator must be installed by a qualified electrician and connected to a transfer switch as a separately derived system in accordance with the National Electrical Code, NFPA 70. The generator shall be connected to a transfer switch that switches all conductors excluding the equipment grounding conductor.
PRODUCT SPECIFICATIONS Model Type Generator Engine Generator Set A112001/A112002 Inverter Rated Frequency (Hz) Rated Voltage (V) 60 120 Rated Output Power (KW) Max Output Power (KW) 1.6 2.0 Power Factor Charging Voltage (DC)(V) 1.0 12 Charging Current (DC)(A) Overload Protect (DC) 8 Non-fuse Protector USB Port Phase Displacement (cc) 5V, 1 A&2.1A Single Single cylinder, 4-stroke, forced air cooling, OHV 79.
KNOW YOUR INVERTER GENERATOR Fig.12 ༃ Carrying handle ༇ Recoil starter ༄ Fuel tank cap ༈ Oil filler cap ༅ Fuel tank cap air vent knob ༉ Louver ༆ Control panel ༊ Muffler ACCESSORIES 12V DC Battery charging cable 1 Spark plug socket 1 Oil funnel 1 Screw driver 1 Fig.
Control Panel Fig.
CONTROL FUNCTION Engine switch (Red) Fig.15 1. Engine switch (Red) “STOP”; Ignition circuit is switched off. The engine will not run. on when an overload of a connected electrical device is detected, the inverter control unit overheats, or the AC output voltage rises. Then, the AC protector will trip, stopping power generation in order to protect the generator and any connected electric devices.
connected to the generator is operating and current above the rated flows. To use this equipment again, turn on DC protector by pressing its button to “ON”. Fig.20 1. “ON”: Direct current is output. 2. “OFF”:Direct current is not output. Fig.19 Fuel tank cap Remove the fuel tank cap by turning it counterclockwise. Fig.21 Fuel tank cap air vent knob CAUTION: Reduce the load of the connected electric device below the specified rated output of the generator if the DC protector turns off.
GENERATOR PREPARATION USING THE GENERATOR FOR THE FIRST TIME The following section describes steps necessary to prepare the generator for use. If after reading this section, you are unsure about how to perform any of the steps please call for customer service. Failure to perform these steps properly can damage the generator or shorten its life. Step 1- ADD OIL The generator is shipped without oil. User must add the proper amount of oil before operating the generator for the first time.
3. Remove the dipstick from the engine. Insert the oil funnel. (Fig.26) octane rating. Do not mix oil with gasoline. To add gasoline, follow these steps: 1. Make sure the generator is on a level surface. 2. Unscrew fuel cap and set aside. NOTE: The fuel cap may be tight and hard to unscrew. Fig.26 3. Slowly add unleaded gasoline to the 4. Add oil slowly to bring level to full. (Fig. fuel tank up to the red level.༃ Red line 27). ༄ Fuel level. 5.
Recommended fuel: Unleaded gasoline Fuel tank capacity: Total: 4.0L(1.06 US gal, 0.88 lmp gal) • Never use an oil/gasoline mixture. • Never use old gasoline. • Avoid getting dirt or water into the fuel tank. • Gasoline can age in the tank and make starting difficult. Never store generator for extended periods of time with fuel in the tank. • After fill the fuel, make sure the fuel tank cap is tightened securely. Fig.
Generator exhaust contains carbon monoxide (CO). This is a poison gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. Even if you cannot smell the exhaust, you may be breathing CO. NEVER use a generator inside homes, garages, crawlspaces, or other partly enclosed areas. Deadly levels of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT supply enough fresh air.
5. Pull the choke knob fully out. Fig.36 • The ESC unit operates normally after the above time period, while the ECS switch (Black) is “ON”. ECO-MODE IDLE CONTROL SWITCH This generator is equipped with an Eco-Mode Idle Control Switch. Engaging WARNING: The choke is not the switch will automatically adjust the required to start a warm engine. Push the engine speed to match the load at hand. choke knob fully in. When an electrical device comes on line, 6.
2. Disconnect any electric devices. Fig.40 3. Turn the engine switch (Red) to “STOP” . fuel tank. Drain off the gasoline in the carburettor. Refer to “Generator Storage “Section. SUBSEQUENT STARTING OF THE GENERATOR PRE-OPERATION CHECK Fig.41 4. Turn the fuel cock knob to “OFF”. Fig.42 5. Turn the fuel tank cap air vent knob to “OFF” after the engine has completely cooled down. Fig.
should be checked before each use to ensure that the engine crankcase contains WARNING: This generator sufficient lubricant. may emit highly flammable and To check or add oil, follow these steps: explosive gasoline vapors, which can cause severe bums or even death if 1. Place the generator on a level ignited. A nearby open flame can lead surface. to explosion even if not directly in 2. Check oil level in engine: Open access panel. Clean around oil fill hole. contact with fuel.
Step 3 - GROUND THE GENERATOR WARNING: Failure to properly ground the generator can result in electrocution. Ground the generator by tightening the grounding nut on the front control panel against a grounding wire. A generally acceptable grounding wire is a No. 12 AWG (American Wire Gauge) stranded copper wire. This grounding wire should be connected at the other end to a copper, brass, or steel-grounding rod that is driven into the earth. Wire and grounding rod are not included in generator contents.
The surge wattage ability of the generator covers this extra power requirement. Item Rated Surge (Running) Wattage Wattage A112001 1600 2000 A112002 of the generator. Never connect devices requiring a rated wattage equal to the surge wattage of the generator. This can trip the circuit protectors (circuit breakers). NOTE: Check the wattage on the electrical device . Once the electrical devices that will be powered by the Fig.
Wire Gauge #12 wire #14 wire #16 wire NR 300 200 150 100 375 200 125 100 65 250 125 100 50 NR Fig.47 when the temperature, the humidity and the altitude are higher than standard atmospheric conditions. Additionally, the load must be reduced when using in a confined areas, as generator cooling is affected. *NR = Not Recommended - Maximum Extension Cord Lengths by ALTERNATING CURRENT (AC) Power Requirement. CONNECTION If an overload occurs, shut down the generator.
BATTERY CHARGING the end of battery charging. • Measure the specific gravity of NOTE: electrolyte to determine if the battery is • The generator DC rated voltage is 12V. fully charged. At full charge, the • Start the engine first, and then connect electrolyte specific gravity is between the generator to the battery for charging. 1.26 and 1.28.
AC Power factor Rated output power 1 ч1,600W 0.8-0.95 ч1,280W CAUTION • Do not overload. The total load of all electrical appliances must not exceed the supply range of the generator . Overloading will damage the generator. • When supplying precision equipment, electronic controllers, PC, Electronic 0.4-0.75 computers, microcomputer based ч544W (Efficiency equipment or battery chargers, keep the 0.
Items Frequency Engine oil Reduction gear oil (if equipped ) Air filter element Spark plug Spark arrester Check-refill replace Oil level check Each 8 First Every hours 8 25 or hours hours daily я я *я *я я *я я я я я я я Check/clean Change я я Clean Fuel tank & Check-refill fuel filter** Clean Every 6 Ever As months y nece or 100 year ssary hours я replace Check Clean Every 3 months .
time (hour), the one which comes first should govern. • If you have missed the scheduled time to maintain your engine, do it as soon as possible. WARNING Stop the engine before servicing. Put the engine on a level surface and remove the spark plug cap to prevent the engine from starting. Do not operate the engine in a poorly ventilated room or other enclosed area. Be sure to keep good ventilation in working area.
Replace the crankcase with oil, follow these steps: 1. Place the generator on elevated platform such as table or desk, and warm up the engine for several minutes. Then stop the engine and turn the 3 in 1 switch knob (Choke knob) to “OFF” position, fuel tank cap air vent knob to “OFF”. 2. Remove the screws ༃ and then remove the access panel ༄. Fig.53 3. Unscrew the dipstick from the engine and set aside. 4. Place an oil pan under the engine.
WARNING: Fuel is highly flammable and poisonous. see “SAFETY INFORMATION” section carefully. CAUTION Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. 4. Turn on the engine ( see “START THE ENGINE” section) and keep the engine running until it stops. This burns out the fuel in the fuel tank. The engine stops in approx. 20 minutes. Fig.57 CAUTION • Do not connect with any electrical devices.
1. Remove the cover ༃ 2. Remove spark plug boot༄. Be careful not to tear insulation or wire and Insert the tool ༆ through the hole from the outside of the cover. Fig.64 Standard Spark Plug: E6TC/E6RTC Spark Plug Gap: 0.6-0.7mm (0.024-0.028in) Fig62 Fig.63 3. Insert the handlebar ༅ into the tool ༆,Unscrew the spark plug counterclockwise from the engine using the spark plug wrench provided. There is limited space for the wrench to turn.
Air filter Routine maintenance of the air cleaner helps maintain proper airflow to the carburettor. Occasionally check that the air cleaner is free of excessive dirt. Refer to Recommended Maintenance Schedule in Fig.51. CAUTION: running the engine with dirty, damaged or missing air cleaner element will cause the engine to wear out prematurely. 1. Remove the screws ༃, and then remove the access panel ༄. squeezing it. This could cause it to tear. 6. Oil the foam element and squeeze out excess oil. 7.
MUFFLER SCREEN AND SPARK ARRESTER WARNING The engine and muffler will be very hot after the engine has been run. Avoid touching the engine and muffler while they are still hot with any part of your body or clothing during inspection or repair. 1. Remove the screws ༃, and then pull outward on the areas of the cover ༄shown. muffler screen and spark arrester using a wire brush. CAUTION When cleaning, use the wire brush lightly to avoid damaging or scratching of muffler screen and spark arrester. Fig.71 4.
4. Install the fuel tank cap. NOTE: Be sure the fuel tank cap is tightened securely. Fig.75 3. Take out the fuel filter ༈. Fig.73 Fuel filter 1. Remove the screws ༃, and then remove the access panel ༄, and drain the fuel༅. Fig.74 2. Hold and move up the clamp ༆, then take off the hose ༇ from the tank. Fig.76 4. Clean the filter with gasoline. 5. Dry the filter and put it back into tank. 6. Install the hose and clamp, then open the fuel valve to check whether it is leak. 7.
stabilized fuel mixture to circulate through the carburettor. require some preventive procedures to guard against deterioration. When storing the generator for extended periods of time: In order to prevent corrosion, please coat antirust oil on all screw, at least once half one year. Drain the fuel tank (see “Draining the Fuel Tank” in the “Maintenance” section). • Drain the carburettor • Change oil. • Do not obstruct any ventilation openings. • Keep the generator in a cool dry area.
TROUBLESHOOTING IMPORTANT: If trouble persists, please call our customer service center. Problem Cause Solution Engine switch in “OFF” position Set engine switch to “ON” position. Engine Pull the Choke knob fully out Press the choke knob fully in will not when warm start start Engine is filled with contaminated or old fuel Not enough oil in crankcase Air filter is dirty. Spark plug is dirty or wet Change the fuel in the tank. Spark plug is broken. Replace spark plug.
Generator Bad connecting wires/cables. runs but Bad electrical device does not connected to generator. support all Generator is overloaded, electrical Overload light is on devices connected. If using an extension cord, try a different one. Try connecting a different device Perform these steps: 1. Turn off all electrical devices. 2. Unplug all electrical devices. 3. Shut down the engine. 4. Wait several minutes and then start the engine. 5. Try connecting fewer electrical loads to the generator.
WIRING DIAGRAM 35
A112001 EXPLODED VIEW AND PART LIST FIG.1 Engine(E00) Refe# Description Qty/pc Stock# 1 A112001-1-1 Refe# 1-1 Engine 1-2 Tapping 5 A112001-1-2 1-5 1-3 Cap 1 A112001-1-3 1-6 Qty/ pc Stock# Refe# 1 A112001-2-1 2-4 1-4 Qty/ pc Stock# 1 A112001-1-4 Fuel Pipe 1 A112001-1-5 Flange Bolt 1 A112001-1-6 Description Muffler Cover FIG.
FIG.3 MufflerCover(F61) Refe# 3-1 3-2 3-3 3-4 Description Muffler Cover Support Cross Pan Bolts Muffle Cover Tapping Screw Qty/ pc Stock# Refe# Description Qty/pc Stock# 1 A112001-3-1 3-5 Clip Nut 4 A112001-3-5 4 A112001-3-2 3-6 1 A112001-3-6 1 A112001-3-3 3-7 3 A112001-3-7 4 A112001-3-4 3-8 1 A112001-3-8 Alternator Cover Tapping Screw 5# Rubber Parts FIG.
4-3 4-4 4-5 4-6 4-7 Back Panel M6x20 Flange Bolt M6x10 Flange Bolt 4# Rubber Parts M5 Nut 1 A112001-4-3 4-12 6 A112001-4-4 4-13 4 A112001-4-5 4-14 1 A112001-4-6 4-15 4 A112001-4-7 Rubber 1 A112001-4-12 1 A112001-4-13 1 A112001-4-14 Front Board 1 A112001-4-15 4-16 Recoil Baffle 1 A112001-4-16 Parts Front Housing Viewing Mirror 4-8 Bushing 4 A112001-4-8 4-17 Frame 1 A112001-4-17 4-9 Back Housing 1 A112001-4-9 4-18 Starter 1 A112001-4-18 FIG.
FIG.
FIG.
A112002 EXPLODED VIEW AND PART LIST FIG.1 Engine(E00) Refe# Description Qty/pc Stock# 1 A112002-1-1 Refe# 1-1 Engine 1-2 Tapping 5 A112002-1-2 1-5 1-3 Cap 1 A112002-1-3 1-6 Qty/ pc Stock# Refe# 1 A112002-2-1 2-4 1-4 Qty/ pc Stock# 1 A112002-1-4 Fuel Pipe 1 A112002-1-5 Flange Bolt 1 A112002-1-6 Description Muffler Cover FIG.
FIG.3 MufflerCover(F61) Refe# 3-1 3-2 3-3 3-4 Description Muffler Cover Support Cross Pan Bolts Muffle Cover Tapping Screw Qty/ pc Stock# Refe# Description Qty/pc Stock# 1 A112002-3-1 3-5 Clip Nut 4 A112002-3-5 4 A112002-3-2 3-6 1 A112002-3-6 1 A112002-3-3 3-7 3 A112002-3-7 4 A112002-3-4 3-8 1 A112002-3-8 Alternator Cover Tapping Screw 5# Rubber Parts FIG.
4-3 4-4 4-5 4-6 4-7 Back Panel M6x20 Flange Bolt M6x10 Flange Bolt 4# Rubber Parts M5 Nut 1 A112002-4-3 4-12 6 A112002-4-4 4-13 4 A112002-4-5 4-14 1 A112002-4-6 4-15 4 A112002-4-7 Rubber 1 A112002-4-12 1 A112002-4-13 1 A112002-4-14 Front Board 1 A112002-4-15 4-16 Recoil Baffle 1 A112002-4-16 Parts Front Housing Viewing Mirror 4-8 Bushing 4 A112002-4-8 4-17 Frame 1 A112002-4-17 4-9 Back Housing 1 A112002-4-9 4-18 Starter 1 A112002-4-18 FIG.
FIG.
FIG.
