Cut Sheet

ManualsBrandsABB ManualsAlarm Equipment & AccessoriesR120 RESISTOR

Programmable safety controller

Pluto

Pluto is a cost effective, powerful

and compact programmable safety

controller used in a variety of appli-

cations: in large and small systems,

for process and functional safety, and

even on trains.

Pluto can control most types safety

devices on the market, as well as ABB

Jokab Safety DYNlink safety devices,

analog sensors, encoders, contactors,

valves and many more. Programming

is done easily in the complimentary

software, Pluto Manager.

The models with safety bus commu-

nication simplify the design of safety

systems, thanks to our All-Master

concept. A wide range of gateways

allows communication with other

networks and also remote monitoring

of a Pluto system. Some models also

offer AS-i safety.

Great flexibility

Up to 32 Pluto units can exchange

data on the same safety bus, and the

unique All-Master system allows simple

scaling, splitting and modification.

Powerful yet compact

Pluto offers unexpected features for its

size, like real programming and speed

monitoring, which enables Pluto to

replace more complex PLC systems in

some applications.

Speed up your

projects

Continuous

operation

Programming software free of charge

Pluto Manager is an easy to use PC

based programming software provided

free of charge.

Easy programming

Ready-made TÜV approved function

blocks for safety functions make it easy

to reach PL e/SIL3. Ladder logic and text

programming allow the design of more

advanced functions and the control of

complete machines.

Communication with external net-

works

Pluto gateways provide a two-way com-

munication between the Pluto safety

bus and other field buses.

Optimum

interface

Easy modification

Easy and quick replacement of units

without any configuration.

Flexible monitoring

Online monitoring from any Pluto in the

system and remote monitoring and con-

trol with an Ethernet gateway.

More sensors per input and less

cabling

The DYNlink solution allows series

connection of up to 10 safety

devices on each input.

StatusBus and light button feature

also reduces cabling to a minimum.

Summary of content (12 pages)

PAGE 1
Programmable safety controller Pluto Pluto is a cost effective, powerful and compact programmable safety controller used in a variety of applications: in large and small systems, for process and functional safety, and even on trains. Pluto can control most types safety devices on the market, as well as ABB Jokab Safety DYNlink safety devices, analog sensors, encoders, contactors, valves and many more. Programming is done easily in the complimentary software, Pluto Manager.
PAGE 2
Features Pluto I/Os Failsafe inputs (I) are used to connect the safety devices to be monitored. Some of them can be used as analog inputs and counter inputs. The choice is made in the Pluto program when the I/Os are configured. Depending on the model, the analog inputs can be low resolution 0-27 V or high resolution 0-10 V/4-20 mA. The fast counter inputs can handle frequencies up to 14 kHz.
PAGE 3
Features Pluto Pluto Manager Pluto Manager is the programming software for Pluto, downloaded free of charge from our website http://new.abb.com/ low-voltage/products/safety-products/programmable-safetycontrollers/pluto An update function in Pluto Manager helps you to always have the latest version installed as long as you have an Internet connection.
PAGE 4
Accessories Pluto Pluto gateways Pluto gateways provide two-way communication between the Pluto safety bus, i.e. all the Pluto units connected to it, and other field buses. Several models are available for the most common field buses. Ready-made function blocks in Pluto Manager facilitate the communication. A gateway can be located anywhere on the Pluto safety bus. Pluto safe encoders Rotary absolute encoders can be used for safe position determination.
PAGE 5
Ordering information Pluto Pluto ordering table Pluto is available in different models depending on the needs of your application. Optional features includes bus communication, AS-i bus, high resolution analog inputs, current monitoring and adaption for harsh environments.
PAGE 6
Ordering information Pluto accessories 2TLC172609F0201 IDFIX identifiers IDFIX is an identification circuit that is connected to Pluto. It must be used: • when several Pluto are connected to the Pluto Safety bus (IDFIX-R or IDFIX-RW) • with Pluto AS-i and Pluto B42 AS-i (IDFIX-DATA) • to get the possibility to replace a stand-alone Pluto with a new one without the need of a PC (IDFIX-PROG stores the Pluto program) IDFIX-R Type Order code Pre-programmed unique identification number.
PAGE 7
Ordering information DYNlink solution 2TLC172453F0201 Tina adaptation units to DYNlink The Tina devices adapt the DYNlink signals from Pluto to safety components with mechanical contacts, such as E-stops, switches and light beams/curtains with dual outputs. Tina is available in several versions depending on the type of safety component that is connected to the DYNlink solution. Also available is connector blocks and a blind plug.
PAGE 8
Ordering information Accessories Pluto gateways With the use of a gateway, Pluto can communicate with other control systems and form a part of a larger network. The gateway models GATE-D2 and C2 can also be used as an extension of the safety bus cable to extend the Pluto network.
PAGE 9
Ordering information AS-i 2TLC172742F0201 Cables and connection accessories for AS-i AS-i cable yellow Description Type Order code Cable for AS-i, power and data, +30 VDC, yellow, EPDM AS-i cable yellow 2TLA020074R9000 2TLA020074R9100 Cable for AS-i, additional power, +24 VDC, black, EPDM AS-i cable black M12-5 female connector with vampire connector for AS-i flat cable. AS-i T-connector M12 2TLA020073R0000 As-i flat cable splitter used to make T-connections and to extend cables.
PAGE 10
Technical data Pluto Technical data Approvals Railway: TÜV Rheinland InterTraffic Conformity 2006/42/EC - Machinery 2014/30/EU - EMC 2011/65/EU - RoHS EN ISO 13849-1:2008+AC:2009, EN 62061:2005, IEC 61511-1:2003+Corr.1:2004, EN 50156-1:2004, IEC 61508:2010, EN 60204-1:2006+A1:2009, EN 50178:1997, EN 61496-1:2004+A1:2008+AC:2010, EN 574:1996+A1:2008 Functional safety data PFHD Failsafe relay outputs PFHD Failsafe EN 61508:2010 SIL3 2.00 × 10-9 1.5 × 10-9 EN 62061:2005+A1:2013 SILCL3 2.00 × 10-9 1.
PAGE 11
Dimension drawings Pluto 84 Single size 120 45 84 Double size 90 120 All dimensions in mm ABB I Pluto 11
PAGE 12
ABB AB Jokab Safety Varlabergsvägen 11 SE-434 39 Kungsbacka Tel. +46 (0) 21-32 50 00 Note We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein.