Tropos Networks Outdoor Wi-Fi Cell Installation Guide Model 5210 Tropos Networks, Inc. 555 Del Rey Ave. Sunnyvale, CA 94085 USA www.troposnetworks.com 408-331-6800 Part No.
Copyright Notice ©2004 Tropos Networks, Inc. All rights reserved. Tropos Networks is a registered trademark of Tropos Networks, Inc. in the United States and certain other jurisdictions. Specifications are subject to change without notice. Loctite is a registered trademark of Loctite Corporation, USA. FCC Notice to Users and Operators This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules.
Taiwan DGT Telecommunications Act Notice to Users and Operators 低功率電波輻性電機管理辦法 第十四條經型式認證合格之低功率射頻電機，非經許可，公司、商號或使 用者均不得擅自變更頻率、加大功率或變更原設計之特性及功能。 第十七條低功率射頻電機之使用不得影響飛航安全及干擾合法通信；經發 現有干擾現象時，應立即停用，並改善至無干擾時方得繼續使用。 前項合法通信，指依電信規定作業之無線電信。低功率射頻電機須忍受合法通信 或工業、科學及醫療用電波輻射性電機設備之干擾。 Warning It is illegal to modify the construction of this product.
STOP!! STOP!! STOP!! STOP!! READ THIS FIRST! Warning You can be killed installing this device! You can be killed if the cell antennas come near electric power lines. Carefully read and follow all instructions in this manual. By nature of the installation, you may be exposed to hazardous environments and high voltage. Use caution when installing the outdoor system. Caution The Tropos 5210 Outdoor Wi-Fi cell may contain a lithium-ion battery.
Contents Installing the Tropos 5210 Wi-Fi Cell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Preparing for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Model Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Installation Hardware and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Site Planning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C Approved Antenna Configurations ..................................................... 47 U.S. Antenna Configurations and Ordering Information . . . . . . . . . . . . . 47 Japanese Antenna Configurations and Ordering Information . . . . . . . . 49 D Installation Accessories ...................................................................... 50 E AC Wiring Diagrams.............................................................................. 52 F Wind Loading Considerations .............................
Installing the Tropos 5210 Wi-Fi Cell This guide explains how to install the Tropos 5210 Wi-Fi cell safely and is intended for trained technical professionals.
Preparing for Installation Preparing for Installation The Tropos 5210 Wi-Fi cell must be installed by a trained professional, value added reseller, or systems integrator who is familiar with RF cell planning issues and regulatory limits defined by the governing body of the country in which the unit will be installed. This section lists the required equipment and model numbers and explains how to prepare the installation site.
Preparing for Installation Figure 1 Tropos 5210 Wi-Fi Cell Exploded View Aux Tx/Rx antenna Main Tx/Rx antenna Pole bracket Sun shield #10-32 hex head 5/16" machine screws x5 Hose clamps LED Tropos 5210 Wi-Fi Cell Bulkhead plate AC input power connector Quick tie anchors Cable gland 10/100 BaseT LAN cable 10/100 BaseT Management cable Shielded outdoor cat5 cable Ground bolt Bottom view of Tropos 5210 Wi-Fi Cell trp_093 Tropos 5210 Wi-Fi Cell Installation Guide 3
Preparing for Installation Installation Hardware and Tools Tropos Networks provides the following accessories to install the Tropos 5210 Wi-Fi cell: One pole bracket One sun shield Two 4-inch diameter hose clamps Four 6-inch diameter hose clamps Five 5/16-inch #10-32 stainless steel hex head machine screws You must supply the following tools: 5/16-inch nut driver 1/4-inch flat blade screwdriver Tower mounting only: supply stainless or galvanized steel channel stock and 1/2-inch or 5/8
Preparing for Installation Location Guidelines The Tropos 5210 Wi-Fi cell is a radio device and therefore susceptible to interference that can reduce throughput and range. Follow these guidelines to ensure the best performance: Install the unit in an area where trees, buildings, and large steel structures do not obstruct radio signals to and from the antenna. Direct line-of-sight operation is best. Install the unit away from microwave ovens or other devices operating in the 2.
Preparing for Installation Site Surveys Due to variations in component configuration, placement, and physical environment, each installation is unique. Before installing the Tropos 5210 Wi-Fi cell, perform a site survey to determine the optimum placement of units for maximum range, coverage, and network performance. Consider the following factors when performing a site survey: Data rates—Sensitivity and range are inversely proportional to data bit rates.
Preparing for Installation Power Source The Tropos 5210 Wi-Fi cell supports two options for connecting to a power source: AC power source (3-wire service) — 3W(P+N+PE) or 3W(2P+PE); 90-480 VAC, 50/60 Hz NEMA plug, for streetlight photoelectric control power tap (2-wire service) —2W(2P) or 2W(P+N); 90-480 VAC 50/60 Hz Warning Connect the AC powered outdoor system only to 90-480 VAC power sources. Do not connect it to a power source of higher voltage.
Mounting Strategies Mounting Strategies When choosing mounting locations, consider the available mounting structures and antenna clearance. The Tropos 5210 Wi-Fi cell should always be mounted with the top of the cell horizontal and level and with the antennas facing upward. It is usually best to attach ground and data cables to the cell prior to mounting.
Proper Use of Hose Clamps Proper Use of Hose Clamps The mounting assembly for the Tropos 5210 Wi-Fi cell contains hose clamps to secure the cell to the mounting structure. Figure 3 illustrates the proper use of the hose clamps when mounting on large poles (≥ 8 inches). The clamps are routed through holes in the pole bracket as shown in the figure, and then attached to the pole and tightened.
Proper Use of Hose Clamps The proper use of the hose clamps for small poles (< 8 inches) is shown in Figure 4. The clamps are routed behind the inner tabs in the pole bracket, and then attached to the pole and tightened.
Mounting Instructions Mounting Instructions This section explains how to mount the Tropos 5210 Wi-Fi cell on a pole, tower, or streetlight. It is best to mount the Tropos 5210 Wi-Fi cell to aluminum or galvanized steel structures. The mounting brackets are designed to pierce any oxidation layers that are on the outside of the pole, thereby assuring good quality connection to the grounded structure.
Mounting Instructions Metal Pole Mounting Figure 5 illustrates the proper method of mounting the Tropos 5210 Wi-Fi cell on an outdoor metal pole. Figure 5 Metal Pole Mounting Pole bracket (rotated) Sun shield Tropos 5210 Wi-Fi Cell trp_097 Mount the Tropos 5210 Wi-Fi cell on a metal pole: 1. Select a mounting location. You can attach the Tropos 5210 Wi-Fi cell to any pipe or pole with diameter between 1.7 inches and 10 inches. 2.
Mounting Instructions 4. Attach the sun shield of the cell to the pole bracket with three 5/16-inch machine screws. Insert one screw through the hole in the center back of the sun shield and the other two screws through the curved slot tracks. Figure 6 shows the proper screw locations on the back of the sun shield. 5. Level the sun shield by rotating the unit along the curved slot tracks. A built-in level is located on the left side of the shield. Tighten the screws. 6.
Mounting Instructions Wood Pole Mounting Figure 7 shows a typical installation with the Tropos 5210 Wi-Fi cell mounted on an outdoor wood pole. Figure 7 Wood Pole Mounting Sun shield Tropos 5210 Wi-Fi Cell trp 098 Mount the Tropos 5210 Wi-Fi cell on a wood pole: 1. Select a mounting location. You can attach the Tropos 5210 Wi-Fi cell to any outdoor wood pole of diameter at least 1.75 inches. 2. Attach the sun shield of the cell to the pole with two 5/8-inch bolts, making sure that the shield is level.
Mounting Instructions To continue installing the outdoor system, see “Connecting Cable Attached Antennas” on page 17. Tower Mounting You can mount the outdoor system to an outdoor tower. Note At the antenna level, the Tropos 5210 Wi-Fi cell must be free from metal obstruction within a 4-foot radius (Figure 8). Figure 8 Tower Mounting 4' Channel stock Brackets not included trp_099 Mount the Tropos 5210 Wi-Fi cell on a tower: 1. Remove the pole bracket from the sun shield. 2.
Streetlight Mounting Streetlight Mounting The Tropos 5210 Wi-Fi cell can be mounted on the horizontal or angled arm of a streetlight. Figure 9 shows a typical streetlight mounting installation. Figure 9 Streetlight Mounting Pole bracket Sun shield Tropos 5210 Wi-Fi Cell trp_100 Mount the Tropos 5210 Wi-Fi cell on a streetlight: 1. Select a mounting location. You can attach the Tropos 5210 Wi-Fi cell to any streetlight arm with diameter 1.75” to 10”. 2.
Connecting Cable Attached Antennas 4. Attach the sun shield of the cell to the structure with three 5/16-inch machine screws. Insert one screw through the hole in the center back of the sun shield and the other two screws through the curved slot tracks. 5. Level the sun shield by rotating the unit along the curved slot tracks. A built-in level is located on the left side of the shield. Tighten the screws. 6.
Connecting Cable Attached Antennas Figure 10 Connecting External Antennas Cables from antennas to unit Aux Tx/Rx antenna Main Tx/Rx antenna trp_101 Tropos 5210 Wi-Fi Cell Installation Guide 18
Connecting Cable Attached Antennas Connect antenna cables: 1. Mount the antennas in a suitable location, following the instructions supplied with the antennas. 2. Perform a trial installation of the antenna cables. 3. When you are satisfied with the trial placement of the antenna cables, remove the antenna connections from the Tropos 5210 Wi-Fi cell and apply two drops of ThreadLocker Loctite 242 to the antenna connector thread (Figure 11 on page 20). 4. Install the antenna cables.
Connecting Cable Attached Antennas 3. Pre-stretch the tape and wrap it tightly around the connector. If you installed the antennas using antenna cables, be sure to waterproof those connections as well. Figure 11 Waterproofing Antenna Connections Apply 2 drops of Loctite to threads Apply tape around antenna joints trp_102 Installing Customer-Provided Antennas Figure 12 shows the location of the antennas installed with the Tropos 5210 Wi-Fi cell.
Connecting Cable Attached Antennas 5. Apply two drops of Loctite Threadlocker 242 to the antenna connector thread. 6. Locate the self-fusing EPR waterproofing tape included in the antenna installation kit. 7. Separate the liner from the tape. 8. Pre-stretch the tape and wrap it tightly around the connector.
Grounding the Tropos 5210 Wi-Fi cell Grounding the Tropos 5210 Wi-Fi cell Caution You must install an external grounding wire if the Tropos 5210 Wi-Fi cell is installed on a non-metal pole or if the metal installation structure is not properly grounded. You must also ground the outdoor data protection device to a bonded pipe or ground rod. Make sure that grounding is complete before you connect power to the Tropos 5210 Wi-Fi cell.
Grounding the Tropos 5210 Wi-Fi cell Grounding the Data Protection Device The grounding arrangement for an indoor data protection device is shown in Figure 14. Ground an indoor data protection device: 1. Place the protection device as close to the building entrance as possible. 2. Connect a length of #10 AWG bare copper wire to the ground post on the data protection device. 3. Connect the other end of the grounding wire to the ground connection of an electrical outlet or a grounded water pipe.
Connecting Power Connecting Power This section explains the different categories of electrical power and provides procedures for connecting the outdoor system to power.
Connecting Power Table 1 IEEE/ANSI C62.
Connecting Power Figure 15 IEEE/ANSI C62.
Connecting Power Connecting to AC Power (Category C) The AC power connections for a Category C AC power source are shown in Figure 16. Figure 16 Connecting Category C AC Power AC wiring in junction box Wire nuts Green wire White wire Black wire To outdoor unit AC power from meter To power source trp_106 Connect an AC power source: 1. Verify that the service voltage is 90-480 VAC 50/60 Hz. 2. Verify that power is turned off on the designated circuits. 3.
Connecting Power Note The Tropos 5210 Wi-Fi cell is equipped with additional AC surge protection and dual fuse branch circuit protection. Additional ISA branch circuit protection is not required in the upstream power distribution. Figure 17 Connecting the AC Power Cable to the Cell Tighten nut to secure power connection trp_107 Connecting to Streetlight Power (Category C) The power connections for Category C streetlight power are shown in Figure 18.
Connecting Power Warning Be extremely careful when connecting to Category C streetlight power. Figure 18 Connecting Streetlight Power AC power from power adapter on photosensor AC power from power adapter on photosensor trp_108 Warning Connect the outdoor system only to a twist-lock style outdoor lighting control powered by 90480 VAC 50/60 Hz. Do not connect it to twist-lock style outdoor lighting controls powered by higher voltage. Connect a streetlight power source: 1.
Connecting a Data Port 6. Connect the AC plug to the Tropos 5210 Wi-Fi cell and tighten hand-tight. 7. Reenergize the circuit and confirm that power to the Tropos 5210 Wi-Fi cell comes on. Note The Tropos 5210 Wi-Fi cell is equipped with additional AC surge protection and dual fuse branch circuit protection. Additional ISA branch circuit protection is not required in the upstream power distribution. Note Do not leave connectors open to the environment.
Connecting a Data Port Warning DC voltage may be present on RJ-45 pins 4,5 (+) and 7,8 (-) Note This is not a mid-span powered device. Never attempt to daisy-chain Power Over Ethernet devices. Figure 19 illustrates the options for routing cables for connection to the Tropos 5210 Wi-Fi cell.
Connecting a Data Port RJ45 jack for port connection. Figure 20 shows the layered shield and jacket for the data cable, which must be removed to expose the inner cable and twisted pairs.
Connecting a Data Port Note Attach ground and data cables to the cell before sliding the cell into the sun shield. Connect to the data port 1. Verify that power is turned off on the designated circuits. 2. Run shielded Category 5 Ethernet cable appropriate for outdoor use from a data protection unit to the Tropos 5210 Wi-Fi cell. 3. Connect one end of the Category 5 cable to the protection unit. 4. Remove the connector access cover on the bottom of the cell. 5.
Resetting the Cell shown in Figure 20. The proper location of the connections on the cell circuit board is shown in Figure 22. Figure 22 Circuit Board Connection Locations Screw holes for bulkhead plate LAN punch-down block O-ring gasket Management punch-down block LED Brown LED Reset Management LAN port port Threaded hole for grounding bolt AC power connector trp_110 7. Verify that the protection unit is properly grounded. 8.
Connecting Peripherals Connecting Peripherals The Tropos 5210 Wi-Fi cell can be configured to source DC power on the Ethernet connector pins 4,5 and 7,8, This capability allows the cell to power remote peripherals such as backhaul point-to-point radios, video cameras, or fiber optic transceivers. The Tropos PoE power sourcing capability DC output is a fully isolated supply and may be used to power either positive or negative polarity peripherals.
Connecting Peripherals Figure 23 shows the pin locations for the RJ45 connector, and Table 3 shows the associated pin descriptions.
Connecting Peripherals Note Only use shielded Cat5 cable rated for outdoor use. For protection against risk of fire, electrical hazard and to ensure the reliable operation of this equipment, the shields of the Cat5 cable must be properly terminated and bonded to the unit and to the protective earth (PE) at the building entrance. Note Since peripheral connections require AC power, this configuration is not compatible with Power over Ethernet.
Battery Backup Operation Battery Backup Operation The Tropos 5210 Wi-Fi cell may contain an automatically recharging battery, which provides an integrated uninterruptible power supply (UPS). The available backup time depends upon the level of network traffic serviced by the cell and the ambient temperature. Figure 24 shows the relationship between average throughput and battery uptime. Note The internal battery is not field replaceable. Figure 24 Average Battery Backup Time Battery Uptime vs.
Service Instructions Do not operate the radio or attempt to transmit data unless the antenna is connected; otherwise, the radio may be damaged. Use in specific environments: Do not operate a portable transmitter near unshielded blasting caps or in an explosive environment unless it is a type especially qualified for such use. The use of wireless devices in hazardous locations is limited to the constraints posed by the safety directors of such environments.
Service Instructions Caution There is a danger of explosion if the battery is incorrectly replaced. Replace the battery with only the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacturer’s instructions. Caution There is a risk of explosion if the battery is replaced by an incorrect type. Caution Dispose of batteries according to the manufacturer’s instructions.
A Power Consumption Several factors influence the power consumption at any given time, including the level of network traffic, temperature, and whether a powered peripheral device is connected to the LAN or Management port of the Tropos 5210 Wi-Fi Cell. Temperature influences power consumption due to the internal freeze protection capability of the Tropos 5210 Wi-Fi Cell. Figure 25 shows the relationship between throughput and AC power consumption. Figure 25 AC Power Consumption Power Consumption vs.
B Product Specifications This appendix contains the product specifications for the Tropos 5210 Wi-Fi Cell: “Physical Specifications” on page 42 “Interfaces” on page 43 “Power Options / Consumption” on page 45 “Power Over Ethernet - Power Sourcing” on page 45 “Certifications, Other” on page 46 Table 4 Physical Specifications Physical Dimensions Height Width Depth Inches 5.3 13.2 7.9 Centimeters 13.5 33.5 20.
Table 5 Interfaces Data Interface IEEE 802.3 10/100BaseT Management Interface IEEE 802.3 10/100Base T Distance (ft) Connector 1300 (10BaseT Duplex Setting) 300 (100BaseT Duplex Setting) RJ45, type 110 punch down block Distance (ft) Connector 1300 (10BaseT Duplex Setting) 300 (100BaseT Duplex Setting) RJ45, type 110 punch down block Wireless Interface Standard Frequency Range Modulation IEEE 802.11b/g Wi-Fi 2400 to 2485 MHz ISM Band DSSS; DBPSK @ 1 Mbps, DQPSK @ 2 Mbps, CCK @ 5.
Table 5 Interfaces (continued) FCC/RSS210 Models 5210XXX0 Rx Saturation Maximum Power at Antenna Port Antennas Antenna Diversity Impedance VSWR -5dBm (1 Mbps) -5dBm (2 Mbps) -5dBm (5.5 Mbps) -5dBm (11 Mbps) -5dBm (6 Mbps) -5dBm (9 Mbps) -5dBm (12 Mbps) -10dBm (18 Mbps) -30dBm (24 Mbps) -35dBm (36 Mbps) -35dBm (48 Mbps) -35dBm (54 Mbps) External Transmit/Receive 50 ohms 1.
Table 6 Power Options / Consumption Single Phase VAC IEEE/ANSI C62.41 CAT C Power Source IEC Category IV Power Source 90-480 VAC 50/60 Hz 23W/60W typical/max Protection Circuits Antenna Protection <= 0.5µJ for 3kA @ 8/20µS Waveform EN61000-4-2 Level 4 ESD Immunity EN61000-4-5 Level 4 Surge Immunity AC Input Protection IEEE/ANSI C62.
Table 8 Certifications, Other Certifications Wind Survivability CFR 47 FCC Part 15.C; Class Industry Canada RSS210 EN60950 cTUVus Listed I.T.E. UL579/IEC 60529 IP67 Rated for Outdoor Use IEEE/ANSI C62.41 Category C AC Surge Immunity EN61000-4-5 Level 4 AC Surge Immunity EN61000-4-2 Level 4 ESD Immunity EN61000-4-4 Level 4 EFT Burst Immunity EN61000-4-3 EMC Field Immunity ISTA 2A VCCI Class B > 165 mph Wind Loading (165 mph) < 500 newtons Effective Projected Area .59 sq. ft. (85.4 sq. in.
C Approved Antenna Configurations This appendix lists approved antenna configurations and ordering information for the U.S., Canada, and Taiwan regulatory domains and the Japan regulatory domain. U.S. Antenna Configurations and Ordering Information Table 9 lists approved antenna configurations for the U.S., Canada, and Taiwan, and Table 10 lists the Tropos ordering numbers for the antennas. Table 9 U.S.
U.S. Antenna Configurations and Ordering Information Table 10 Tropos Antenna Ordering Numbers for U.S., Canada, Taiwan Part Number Description AN074077 One outdoor 7.4dBi omni unit-mounted antenna; N connector AN074088 One outdoor 7.4dBi omni mast-mounted antenna; N connector; bracketry AN120022 One outdoor 12.0dBi 90° sector; N connector with pole-mount bracketry; Sealing Materials (RF cable not included) AN100022 One outdoor 9.
Japanese Antenna Configurations and Ordering Information Japanese Antenna Configurations and Ordering Information Table 12 lists the approved antenna configurations for Japan, and Table 13 lists the Tropos ordering numbers for the antennas Table 12 Japanese TELEC Certified Antenna Configurations Order Number Product Description Japan TELEC (Tx Power 16 dBm TELEC Certified Antenna Configurations Average Conducted Tx Output Power 52102501 Tropos 5210 (-40 to 55 deg C) 7.
D Installation Accessories Table 14 contains accessory ordering information for the Tropos 5210 Wi-Fi cell and Table 15 lists cable and related accessory ordering information. Table 14 Installation Accessories Description Manufacturer Part Number Distributor Contact Information Outdoor CAT5 4-Pair Data Cable Belden 7929A Anixter www.anixter.com Superior Essex BBDG Anixter www.anixter.com 3M Scotch 23 Rubber Splicing Tape McMaster Carr www.mcmaster.com Alameda Electric Distributors www.
Table 15 Tropos Cable and Accessory Ordering Numbers Part Number Description RC003400 3' N (male) to N (male) cable - LMR 400 DB RC006400 6' N (male) to N (male) cable - LMR 400 DB RC010400 10' N (male) to N (male) cable - LMR 400 DB RC005000 50 ohm Terminator - N (male); Sealing Materials RC008000 Sealing Kit - Loctite242, EPR Rubber Splicing Tape RC009000 N adapter for 7.
E AC Wiring Diagrams This appendix contains wiring diagrams for AC power: Figure 26 — Photoelectric Power Tap Figure 27 — AC Wiring Power Cable 120Vac 15A Plug Tropos 5210 Wi-Fi Cell Installation Guide 52
Figure 26 AC Wiring — Photoelectric Power Tap PT021004 (4') or PT021020 (20') Photoelectric Power-Tap Power Input Cable 2Wire - 90-480Vac Length: 4' or 20' NEMA Plug - UL Standard 773 Plug-in locking type for photocontrols in use with area lighting North 1 White L2 / N L1 2 3 1 - Green 2 - Black 3 - White 16/2 SOOW Black Carol P-7K-123033 MSHA or equal Tropos Outdoor Unit Power-Tap single phase; two wire service Black L1 N White North N North Black L1 White L1 L2 Protective Earth NEMA Phot
Figure 27 AC Wiring Power Cable 120VAC, 15A Plug PT031006 (6’) or PT031030 (30’) Overvoltage Category 2 or IEEE/ANSI C62.
F Wind Loading Considerations The American Association of State Highway and Transportation Officials (AASHTO) standards manual, “Standard Specifications for Structural Supports for Signs, Luminaires and Traffic Signals,” governs most structural support issues related to traffic lighting and controls. Many state and city public works departments site the AASHTO standard as the guide for their requirements. Local municipalities in coastal states, which experience frequent hurricanes, etc.
Index A AC power source 7 AC power consumption chart 41 AC wiring diagrams 52 American Association of State Highway and Transportation Officials (AASHTO) 55 antenna type and placement 6 antennas approved configurations 47 attenuation 48 connecting 17 distances from people 5 external 18 omni-directional 5 options 5 replacing 20 waterproofing 19 attenuation 48 clock battery 39 concrete pole mounting 11 connecting antennas 17 category III AC power 27 power 24 connecting a data port 30 connecting data ports 3
indoor use warning 2 installation accessories 50 installation considerations antenna options 5 site surveys 6 installation hardware and tools 4 J Japan antenna configurations 49 L LAN port 30 LED 34 location guidelines 5 M management port 30 metal pole mounting 12 mounting clearance 8 metal pole 12 orientation 8 poles greater than 8 inches diameter 9 poles less than 8 inches diameter 10 strategies 8 streetlight 16 streetlight options 8 to wood, concrete, painted poles 11 tower 15 wood pole 14 mounting in
W warning AC power voltage 7 antennas near power lines 17 DC voltage 31 DGT 2 indoor use 2 outdoor lighting voltage 29 product modification 19 warnings iv waterproofing antenna connections 19 wind loading 55 wiring diagrams 52 wood pole mounting 14 Tropos 5210 Wi-Fi Cell Installation Guide 58
