Firmware Manual
Table Of Contents
- Introduction to the manual
- Using the control panel
- Control locations and operating modes
- Program features
- What this chapter contains
- Drive configuration and programming
- Control interfaces
- Motor control
- Direct torque control (DTC)
- Reference ramping
- Constant speeds/frequencies
- Critical speeds/frequencies
- Speed controller autotune
- Oscillation damping
- Rush control
- Encoder support
- Encoder echo and emulation
- Load and motor feedback
- Position counter
- Encoder error handling
- Reading/writing position counter values through fieldbus
- Configuration of HTL encoder motor feedback
- Example 1: Using the same encoder for both load and motor feedback
- Example 2: Using two encoders
- Example 3: ACS 600 / ACS800 compatibility
- Settings
- Jogging
- Scalar motor control
- Autophasing
- Flux braking
- DC magnetization
- Application control
- DC voltage control
- Safety and protections
- Emergency stop
- Motor thermal protection
- Thermal protection of motor cable
- User load curve
- Other programmable protection functions
- External events (parameters 31.01…31.10)
- Motor phase loss detection (parameter 31.19)
- Earth (Ground) fault detection (parameter 31.20)
- Supply phase loss detection (parameter 31.21)
- Safe torque off detection (parameter 31.22)
- Swapped supply and motor cabling (parameter 31.23)
- Stall protection (parameters 31.24…31.28)
- Overspeed protection (parameter 31.30)
- Ramp stop supervision (parameters 31.32, 31.33, 31.37 and 31.38)
- Custom motor current fault limit (parameter 31.42)
- Local control loss detection (parameter 49.05)
- Automatic fault resets
- Diagnostics
- Miscellaneous
- Application macros
- Parameters
- 01 Actual values
- 03 Input references
- 04 Warnings and faults
- 05 Diagnostics
- 06 Control and status words
- 07 System info
- 10 Standard DI, RO
- 11 Standard DIO, FI, FO
- 12 Standard AI
- 13 Standard AO
- 14 I/O extension module 1
- 15 I/O extension module 2
- 16 I/O extension module 3
- 19 Operation mode
- 20 Start/stop/direction
- 21 Start/stop mode
- 22 Speed reference selection
- 23 Speed reference ramp
- 24 Speed reference conditioning
- 25 Speed control
- 26 Torque reference chain
- 28 Frequency reference chain
- 30 Limits
- 31 Fault functions
- 32 Supervision
- 33 Generic timer & counter
- 35 Motor thermal protection
- 36 Load analyzer
- 37 User load curve
- 40 Process PID set 1
- 41 Process PID set 2
- 43 Brake chopper
- 44 Mechanical brake control
- 45 Energy efficiency
- 46 Monitoring/scaling settings
- 47 Data storage
- 49 Panel port communication
- 50 Fieldbus adapter (FBA)
- 51 FBA A settings
- 52 FBA A data in
- 53 FBA A data out
- 54 FBA B settings
- 55 FBA B data in
- 56 FBA B data out
- 58 Embedded fieldbus
- 60 DDCS communication
- 61 D2D and DDCS transmit data
- 62 D2D and DDCS receive data
- 90 Feedback selection
- 91 Encoder module settings
- 92 Encoder 1 configuration
- 93 Encoder 2 configuration
- 94 LSU control
- 95 HW configuration
- 96 System
- 97 Motor control
- 98 User motor parameters
- 99 Motor data
- 200 Safety
- Additional parameter data
- Fault tracing
- Fieldbus control through the embedded fieldbus interface (EFB)
- What this chapter contains
- System overview
- Connecting the fieldbus to the drive
- Setting up the embedded fieldbus interface
- Setting the drive control parameters
- Basics of the embedded fieldbus interface
- About the control profiles
- The ABB Drives profile
- The Transparent profile
- Modbus function codes
- Exception codes
- Coils (0xxxx reference set)
- Discrete inputs (1xxxx reference set)
- Error code registers (holding registers 400090…400100)
- Fieldbus control through a fieldbus adapter
- What this chapter contains
- System overview
- Basics of the fieldbus control interface
- Setting up the drive for fieldbus control
- Control chain diagrams
- What this chapter contains
- Speed reference source selection I
- Speed reference source selection II
- Speed reference ramping and shaping
- Motor feedback configuration
- Load feedback and position counter configuration
- Speed error calculation
- Speed controller
- Torque reference source selection and modification
- Operating mode selection
- Reference selection for torque controller
- Torque limitation
- Torque controller
- Frequency reference selection
- Frequency reference modification
- Process PID setpoint and feedback source selection
- Process PID controller
- Master/Follower communication I (Master)
- Master/Follower communication II (Follower)
- Further information
Program features 39
Follower settings:
• Master/follower link activation
• 60.01 M/F communication port (fiber optic channel or XD2D selection)
• 60.02 M/F node address = 2…60
• 60.03 M/F mode = DDCS follower
• 60.05 M/F HW connection (Ring or Star for fiber optic, Star for electrical cable)
• Mapping of data received from master
• 62.01 M/F data 1 selection = CW 16bit
• 62.02 M/F data 2 selection = Ref1 16bit
• 62.03 M/F data 3 selection = Ref2 16bit
• Selection of operating mode and control location
• 19.12 Ext1 control mode = Speed or Torqu e
• 20.01 Ext1 commands = M/F link
• 20.02 Ext1 start trigger type = Level
• Selection of reference sources
• 22.11 Speed ref1 source = M/F reference 1
• 26.11 Torque ref1 source = M/F reference 2
• Selection of data to be sent to master (optional)
• 61.01 M/F data 1 selection = SW 16bit
• 61.02 M/F data 2 selection = Act1 16bit
• 61.03 M/F data 3 selection = Act2 16bit
Specifications of the fiber optic master/follower link
• Maximum fiber optic cable length:
• FDCO-01/02 or RDCO-04 with POF (Plastic Optic Fiber): 30 m
• FDCO-01/02 or RDCO-04 with HCS (Hard-clad Silica Fiber): 200 m
• For distances up to 1000 m, use two NOCR-01 optical converter/repeaters
with glass optic cable (GOF, 62.5 micrometers, Multi-Mode)
• Maximum shielded twisted-pair cable length: 50 m
• Transmission rate: 4 Mbit/s
• Total performance of the link: < 5 ms to transfer references between the master
and followers.
• Protocol: DDCS (Distributed Drives Communication System)
Settings and diagnostics
Parameter groups 60 DDCS communication (page 343), 61 D2D and DDCS transmit
data (page 355) and 62 D2D and DDCS receive data (page 360).