Firmware Manual
Table Of Contents
- Introduction to the manual
- Using the control panel
- Control locations and operating modes
- Program features
- What this chapter contains
- Drive configuration and programming
- Control interfaces
- Motor control
- Direct torque control (DTC)
- Reference ramping
- Constant speeds/frequencies
- Critical speeds/frequencies
- Speed controller autotune
- Oscillation damping
- Rush control
- Encoder support
- Encoder echo and emulation
- Load and motor feedback
- Position counter
- Encoder error handling
- Reading/writing position counter values through fieldbus
- Configuration of HTL encoder motor feedback
- Example 1: Using the same encoder for both load and motor feedback
- Example 2: Using two encoders
- Example 3: ACS 600 / ACS800 compatibility
- Settings
- Jogging
- Scalar motor control
- Autophasing
- Flux braking
- DC magnetization
- Application control
- DC voltage control
- Safety and protections
- Emergency stop
- Motor thermal protection
- Thermal protection of motor cable
- User load curve
- Other programmable protection functions
- External events (parameters 31.01…31.10)
- Motor phase loss detection (parameter 31.19)
- Earth (Ground) fault detection (parameter 31.20)
- Supply phase loss detection (parameter 31.21)
- Safe torque off detection (parameter 31.22)
- Swapped supply and motor cabling (parameter 31.23)
- Stall protection (parameters 31.24…31.28)
- Overspeed protection (parameter 31.30)
- Ramp stop supervision (parameters 31.32, 31.33, 31.37 and 31.38)
- Custom motor current fault limit (parameter 31.42)
- Local control loss detection (parameter 49.05)
- Automatic fault resets
- Diagnostics
- Miscellaneous
- Application macros
- Parameters
- 01 Actual values
- 03 Input references
- 04 Warnings and faults
- 05 Diagnostics
- 06 Control and status words
- 07 System info
- 10 Standard DI, RO
- 11 Standard DIO, FI, FO
- 12 Standard AI
- 13 Standard AO
- 14 I/O extension module 1
- 15 I/O extension module 2
- 16 I/O extension module 3
- 19 Operation mode
- 20 Start/stop/direction
- 21 Start/stop mode
- 22 Speed reference selection
- 23 Speed reference ramp
- 24 Speed reference conditioning
- 25 Speed control
- 26 Torque reference chain
- 28 Frequency reference chain
- 30 Limits
- 31 Fault functions
- 32 Supervision
- 33 Generic timer & counter
- 35 Motor thermal protection
- 36 Load analyzer
- 37 User load curve
- 40 Process PID set 1
- 41 Process PID set 2
- 43 Brake chopper
- 44 Mechanical brake control
- 45 Energy efficiency
- 46 Monitoring/scaling settings
- 47 Data storage
- 49 Panel port communication
- 50 Fieldbus adapter (FBA)
- 51 FBA A settings
- 52 FBA A data in
- 53 FBA A data out
- 54 FBA B settings
- 55 FBA B data in
- 56 FBA B data out
- 58 Embedded fieldbus
- 60 DDCS communication
- 61 D2D and DDCS transmit data
- 62 D2D and DDCS receive data
- 90 Feedback selection
- 91 Encoder module settings
- 92 Encoder 1 configuration
- 93 Encoder 2 configuration
- 94 LSU control
- 95 HW configuration
- 96 System
- 97 Motor control
- 98 User motor parameters
- 99 Motor data
- 200 Safety
- Additional parameter data
- Fault tracing
- Fieldbus control through the embedded fieldbus interface (EFB)
- What this chapter contains
- System overview
- Connecting the fieldbus to the drive
- Setting up the embedded fieldbus interface
- Setting the drive control parameters
- Basics of the embedded fieldbus interface
- About the control profiles
- The ABB Drives profile
- The Transparent profile
- Modbus function codes
- Exception codes
- Coils (0xxxx reference set)
- Discrete inputs (1xxxx reference set)
- Error code registers (holding registers 400090…400100)
- Fieldbus control through a fieldbus adapter
- What this chapter contains
- System overview
- Basics of the fieldbus control interface
- Setting up the drive for fieldbus control
- Control chain diagrams
- What this chapter contains
- Speed reference source selection I
- Speed reference source selection II
- Speed reference ramping and shaping
- Motor feedback configuration
- Load feedback and position counter configuration
- Speed error calculation
- Speed controller
- Torque reference source selection and modification
- Operating mode selection
- Reference selection for torque controller
- Torque limitation
- Torque controller
- Frequency reference selection
- Frequency reference modification
- Process PID setpoint and feedback source selection
- Process PID controller
- Master/Follower communication I (Master)
- Master/Follower communication II (Follower)
- Further information
Fault tracing 499
64B2 User set fault Loading of user parameter set
failed because
• requested set does not exist
• set is not compatible with
control program
• drive was switched off
during loading.
Ensure that a valid user parameter set
exists. Reload if uncertain.
64E1 Kernel overload Operating system error. Reboot the control unit (using parameter
96.08 Control board boot) or by cycling
power. If the problem persists, contact
your local ABB representative.
6581 Parameter system Parameter load or save failed. Try forcing a save using parameter 96.07
Parameter save manually. Retry.
65A1 FBA A parameter
conflict
The drive does not have a
functionality requested by
PLC, or requested functionality
has not been activated.
Check PLC programming.
Check settings of parameter groups 50
Fieldbus adapter (FBA) and 51 FBA A
settings.
65A2 FBA B parameter
conflict
The drive does not have a
functionality requested by
PLC, or requested functionality
has not been activated.
Check PLC programming.
Check settings of parameter groups 50
Fieldbus adapter (FBA) and 54 FBA B
settings.
65B1 Reference source
parametrization
A reference source is
simultaneously connected to
multiple parameters with
different units.
See A6DA Reference source
parametrization (page 479).
6681 EFB comm loss
Programmable fault:
58.14 Communication loss
action
Communication break in
embedded fieldbus (EFB)
communication.
Check the status of the fieldbus master
(online/offline/error etc.).
Check cable connections to the XD2D
connector on the control unit.
6682 EFB config file Embedded fieldbus (EFB)
configuration file could not be
read.
Contact your local ABB representative.
6683 EFB invalid
parameterization
Embedded fieldbus (EFB)
parameter settings
inconsistent or not compatible
with selected protocol.
Check the settings in parameter group 58
Embedded fieldbus.
6684 EFB load fault Embedded fieldbus (EFB)
protocol firmware could not be
loaded.
Contact your local ABB representative.
Version mismatch between
EFB protocol firmware and
drive firmware.
6881 Text data overflow Internal fault. Reset the fault. Contact your local ABB
representative if the fault persists.
6882 Text 32-bit table
overflow
Internal fault. Reset the fault. Contact your local ABB
representative if the fault persists.
6883 Text 64-bit table
overflow
Internal fault. Reset the fault. Contact your local ABB
representative if the fault persists.
6885 Text file overflow Internal fault. Reset the fault. Contact your local ABB
representative if the fault persists.
7080 Option module comm
loss
Communication between drive
and an option module is lost.
See A798 Encoder option comm loss
(page 481).
Code
(hex)
Fault Cause What to do