Firmware Manual
Table Of Contents
- Introduction to the manual
- Using the control panel
- Control locations and operating modes
- Program features
- What this chapter contains
- Drive configuration and programming
- Control interfaces
- Motor control
- Direct torque control (DTC)
- Reference ramping
- Constant speeds/frequencies
- Critical speeds/frequencies
- Speed controller autotune
- Oscillation damping
- Rush control
- Encoder support
- Encoder echo and emulation
- Load and motor feedback
- Position counter
- Encoder error handling
- Reading/writing position counter values through fieldbus
- Configuration of HTL encoder motor feedback
- Example 1: Using the same encoder for both load and motor feedback
- Example 2: Using two encoders
- Example 3: ACS 600 / ACS800 compatibility
- Settings
- Jogging
- Scalar motor control
- Autophasing
- Flux braking
- DC magnetization
- Application control
- DC voltage control
- Safety and protections
- Emergency stop
- Motor thermal protection
- Thermal protection of motor cable
- User load curve
- Other programmable protection functions
- External events (parameters 31.01…31.10)
- Motor phase loss detection (parameter 31.19)
- Earth (Ground) fault detection (parameter 31.20)
- Supply phase loss detection (parameter 31.21)
- Safe torque off detection (parameter 31.22)
- Swapped supply and motor cabling (parameter 31.23)
- Stall protection (parameters 31.24…31.28)
- Overspeed protection (parameter 31.30)
- Ramp stop supervision (parameters 31.32, 31.33, 31.37 and 31.38)
- Custom motor current fault limit (parameter 31.42)
- Local control loss detection (parameter 49.05)
- Automatic fault resets
- Diagnostics
- Miscellaneous
- Application macros
- Parameters
- 01 Actual values
- 03 Input references
- 04 Warnings and faults
- 05 Diagnostics
- 06 Control and status words
- 07 System info
- 10 Standard DI, RO
- 11 Standard DIO, FI, FO
- 12 Standard AI
- 13 Standard AO
- 14 I/O extension module 1
- 15 I/O extension module 2
- 16 I/O extension module 3
- 19 Operation mode
- 20 Start/stop/direction
- 21 Start/stop mode
- 22 Speed reference selection
- 23 Speed reference ramp
- 24 Speed reference conditioning
- 25 Speed control
- 26 Torque reference chain
- 28 Frequency reference chain
- 30 Limits
- 31 Fault functions
- 32 Supervision
- 33 Generic timer & counter
- 35 Motor thermal protection
- 36 Load analyzer
- 37 User load curve
- 40 Process PID set 1
- 41 Process PID set 2
- 43 Brake chopper
- 44 Mechanical brake control
- 45 Energy efficiency
- 46 Monitoring/scaling settings
- 47 Data storage
- 49 Panel port communication
- 50 Fieldbus adapter (FBA)
- 51 FBA A settings
- 52 FBA A data in
- 53 FBA A data out
- 54 FBA B settings
- 55 FBA B data in
- 56 FBA B data out
- 58 Embedded fieldbus
- 60 DDCS communication
- 61 D2D and DDCS transmit data
- 62 D2D and DDCS receive data
- 90 Feedback selection
- 91 Encoder module settings
- 92 Encoder 1 configuration
- 93 Encoder 2 configuration
- 94 LSU control
- 95 HW configuration
- 96 System
- 97 Motor control
- 98 User motor parameters
- 99 Motor data
- 200 Safety
- Additional parameter data
- Fault tracing
- Fieldbus control through the embedded fieldbus interface (EFB)
- What this chapter contains
- System overview
- Connecting the fieldbus to the drive
- Setting up the embedded fieldbus interface
- Setting the drive control parameters
- Basics of the embedded fieldbus interface
- About the control profiles
- The ABB Drives profile
- The Transparent profile
- Modbus function codes
- Exception codes
- Coils (0xxxx reference set)
- Discrete inputs (1xxxx reference set)
- Error code registers (holding registers 400090…400100)
- Fieldbus control through a fieldbus adapter
- What this chapter contains
- System overview
- Basics of the fieldbus control interface
- Setting up the drive for fieldbus control
- Control chain diagrams
- What this chapter contains
- Speed reference source selection I
- Speed reference source selection II
- Speed reference ramping and shaping
- Motor feedback configuration
- Load feedback and position counter configuration
- Speed error calculation
- Speed controller
- Torque reference source selection and modification
- Operating mode selection
- Reference selection for torque controller
- Torque limitation
- Torque controller
- Frequency reference selection
- Frequency reference modification
- Process PID setpoint and feedback source selection
- Process PID controller
- Master/Follower communication I (Master)
- Master/Follower communication II (Follower)
- Further information
Program features 67
Application control
Application macros
Application macros are predefined application parameter edits and I/O configurations.
See chapter Application macros (page 95).
Process PID control
There is a built-in process PID controller in the drive. The controller can be used to
control process variables such as pressure, flow or fluid level.
In process PID control, a process reference (setpoint) is connected to the drive
instead of a speed reference. An actual value (process feedback) is also brought
back to the drive. The process PID control adjusts the drive speed in order to keep
the measured process quantity (actual value) at the desired level (setpoint).
The simplified block diagram below illustrates the process PID control. For a more
detailed block diagram, see page 560.
The control program contains two complete sets of process PID controller settings
that can be alternated whenever necessary; see parameter 40.57 PID set1/set2
selection.
Note: Process PID control is only available in external control; see section Local
control vs. external control (page 20).
Process
PID
AI1
Process
actual
values
AI2
• • •
D2D
FBA
Setpoint
Speed, torque or
frequency
reference chain
Filter
Limitation