Options for ABB drives, converters and inverters User’s manual FDIO-01 digital I/O extension module
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User’s manual FDIO-01 digital I/O extension module Table of contents 1. Safety instructions 4. Mechanical installation 5. Electrical installation 6. Start-up 3AUA0000124966 Rev B EN EFFECTIVE: 2015-11-30 2015 ABB Oy All Rights Reserved.
Table of contents 5 Table of contents 1. Safety instructions Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Use of warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Safety in installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2. Introduction to the manual Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Target audience . . . . . . . . . . . . . . . . . .
Table of contents General cabling instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Digital input wiring example . . . . . . . . . . . . . . . . . . . . . . . . . 24 6. Start-up Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Before you start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Setting the parameters .
Safety instructions 7 Safety instructions Contents of this chapter The chapter contains the warning symbols used in this manual and the safety instructions which you must obey when you install or connect an optional module to a drive, converter or inverter. If you ignore the safety instructions, injury, death or damage can occur. Read this chapter before you start the installation.
Safety instructions Use of warnings Warnings tell you about conditions which can cause injury or death, or damage to the equipment. They also tell you how to prevent the danger. The manual uses these warning symbols: Electricity warning tells you about hazards from electricity which can cause injury or death, or damage to the equipment. General warning tells you about conditions, other than those caused by electricity, which can cause injury or death, or damage to the equipment.
Safety instructions 9 Safety in installation These instructions are for all who install or connect an optional module to a drive, converter or inverter and need to open its front cover or door to do the work. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. • If you are not a qualified electrician, do not do installation or maintenance work. • Disconnect the drive, converter or inverter from all possible power sources.
Safety instructions
Introduction to the manual 11 Introduction to the manual Contents of this chapter This chapter introduces this manual. Target audience This manual is intended for people who plan the installation, install, start up, use and service the extension module. Before you do work on the module, read this manual and the applicable drive/converter/inverter manual that contains the hardware and safety instructions for the product in question.
Introduction to the manual Contents of the manual The manual consists of these chapters: • Safety instructions gives the safety instructions which you must obey when you install an extension module. • Hardware description gives a short description of the extension module. • Mechanical installation contains a delivery checklist and instructions on installing the extension module.
Hardware description 13 Hardware description Contents of this chapter This chapter gives a short description of the extension module. Product overview The FDIO-01 digital I/O extension module expands the digital inputs and outputs of the drive control unit. It has three digital inputs and two relay outputs. Compared to the FIO-01 digital I/O extension module, FDIO-01 has a wider input voltage range and basic insulation between all inputs, outputs, and the drive control unit interface.
Hardware description Layout 1 5 XDI1 4 3 XRO1 XDI2 XRO2 XDI3 2 1
Hardware description 15 Item Description Additional information 1 Retaining clips 2 Lock 3 Mounting screw 4 DIP switches for hardware filtering Page 15, 22 2-pin detachable terminal blocks for digital inputs Page 23 3-pin detachable terminal blocks for relay outputs Page 23 Diagnostic LED Page 27 Page 18 XDI1 XDI2 XDI3 XRO1 XRO2 5 Hardware filtering for DC input signals The extension module has DIP switches for adjusting the hardware filtering time for DC input signals.
Hardware description
Mechanical installation 17 Mechanical installation Contents of this chapter This chapter contains a delivery checklist and instructions on installing the extension module. Necessary tools and instructions See the applicable drive hardware manual. Unpacking and examining the delivery 1. Open the option package. 2. Make sure that the package contains: • • FDIO-01 digital I/O extension module this manual. 3. Make sure that there are no signs of damage.
Mechanical installation Installing the module WARNING! Obey the safety instructions. See chapter Safety instructions on page 7. If you ignore the safety instructions, injury or death can occur. …onto the drive control unit 1. Pull out the lock. 2. Put the module carefully into its position on the drive until the retaining clips lock it into position. 3. Push in the lock. 4. Tighten the screw to 0.8 N·m. Note: The screw tightens the connections and grounds the module.
Mechanical installation 19 4 1 3 2 …onto an extension adapter module For instructions on how to install the module onto an extension adapter module, see FEA-03 F-series extension adapter user’s manual (3AUA0000115811 [English]).
Mechanical installation
Electrical installation 21 Electrical installation Contents of this chapter This chapter contains instructions on adjusting hardware filtering for DC input signals and wiring the extension module. Warnings WARNING! Obey the safety instructions. See chapter Safety instructions on page 7. If you ignore the safety instructions, injury or death can occur. If you are not a qualified electrician, do not do electrical work. Necessary tools and instructions See the applicable drive hardware manual.
Electrical installation Adjusting hardware filtering for DC input signals Set the DIP switches (see page 14) to the applicable positions for the necessary inputs. This table shows the possible positions for each input.
Electrical installation 23 Terminal designations Digital inputs Marking Description XDI1 1 1 Digital input 1 terminal 1 2 2 Digital input 1 terminal 2 3 3 Digital input 2 terminal 3 4 4 Digital input 2 terminal 4 5 5 Digital input 3 terminal 5 6 6 Digital input 3 terminal 6 XDI2 XDI3 Relay outputs Marking Description XRO1 11 NC Relay output 1, normally closed 12 COM Relay output 1, common 13 NO Relay output 1, normally open 21 NC Relay output 2, normally closed 22
Electrical installation Wiring Connect the external control cables to the applicable module terminals.
Start-up 25 Start-up Contents of this chapter This chapter contains instructions on starting up the extension module. Before you start Make sure that you have completed these start-up tasks for the drive: • Checks and settings with no voltage connected • • Powering up the drive Setting up the drive control program. See the applicable drive hardware manual. Setting the parameters The extension module is started up through drive parameters. See the applicable firmware manual.
Start-up
Diagnostics 27 Diagnostics Contents of this chapter This chapter shows how to trace faults with the status LED on the extension module. Faults and warning messages For the fault and warning messages concerning the extension module, see the drive firmware manual. LEDs The extension module has one diagnostic LED. Color Description Green The extension module is powered up. Red There is no communication with the drive control unit or the extension module has detected some other error.
Diagnostics
Technical data 29 Technical data Contents of this chapter This chapter contains the technical data of the extension module.
Technical data Dimension drawing The dimensions are in millimeters.
Technical data 31 Data Installation Into an option slot on the drive control unit or onto an extension adapter module (FEA-03) Degree of protection IP20 Ambient conditions The applicable ambient conditions specified for the drive in its manuals are in effect. Package Cardboard. Plastic wrapping: Antistatic air bubble sheet (PE).
Technical data Isolation areas Symbol Description Basic insulation (IEC 61800-5-1:2007) Digital inputs (XDI1:1…2, XDI2:3…4, XDI3:5…6) • • • • • • • Connector pitch 5 mm, wire size max. 2.5 mm2 • Inputs isolated from each other, the relay outputs, power supply and ground (earth) • • Varistor protected (250 V) Torque: 0.
Technical data 33 Relay outputs (XRO1:11…13, XRO2:21…23) • • • • Connector pitch 5 mm, wire size max. 2.5 mm2 • • • • Max. continuous current: 2 A rms • • Contact protection: Varistor (250 V) Torque: 0.5 N·m Max. contact voltage: 120 V DC, 250 V AC Max. contact current/power: 5 A, 24 V DC; 0.
Technical data
Further information Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels. Product training For information on ABB product training, navigate to new.abb.com/service/training. Providing feedback on ABB Drives manuals Your comments on our manuals are welcome. Navigate to new.abb.
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