MODELS: 005796-0 (XG6500), 005797-0 (XG7000), 005798-0 (XG7000E), 005800-0 (XG8000), 005747-0 (XG8000E) Owner's Manual XG Series 6,500-8,000 Watt Portable Generator www.generac.
Table of Contents Introduction............................................................. 1 Maintenance ......................................................... 11 Read this Manual Thoroughly ................................. 1 3.1 3.2 Safety Rules ........................................................... 1 Standards Index .............................................................3 General Information ................................................ 4 1.1 1.2 Operation ........................
Introduction Thank you for purchasing this model by Generac Power Systems, Inc. This model is a compact, high performance, air-cooled, engine driven generator designed to supply electrical power to operate electrical loads where no utility power is available or in place of utility due to a power outage. If any portion of this manual is not understood, contact the nearest Authorized Dealer for starting, operating and servicing procedures.
Safety Rules Never use the generator or any of its parts as a step. Stepping on the unit can stress and break parts, and may result in dangerous operating conditions from leaking exhaust gases, fuel leakage, oil leakage, etc. On electric start models, disconnect the POSITIVE (+) battery cable from the engine starter OR the NEGATIVE (-) battery cable from the battery terminal, whichever is easier, before transporting the generator. NOTE: This generator is equipped with a spark arrestor muffler.
Safety Rules Do not insert objects through unit’s cooling slots. • Do not operate the generator if connected electrical devices overheat, if electrical output is lost, if engine or generator sparks or if flames or smoke are observed while unit is running. Keep a fire extinguisher near the generator at all times.
General Information Remove all packaging material. Remove separate accessory box. Remove carton off the generator. Check all contents (Figure 1). If any parts are missing or damaged locate an authorized dealer at 1-888-775-6937.
Operation Figure 3 Generator Locations Read the entire Owner’s Manual and Safety Rules before operating this generator. Compare the generator to Figures 3 through 6 to become familiarized with the locations of various controls and adjustments. Save this manual for future reference. 1. Choke Knob – Used when starting a cold engine (Pull/Push). 2. Engine Switch – Controls the operation of the generator. On electric start models the switch is Start/Run/Stop. On recoil start models the switch is On/Off. 3.
Operation NOTE: The battery shipped with the generator has been fully charged. A battery may lose some of its charge when not in use for prolonged periods of time. If the battery is unable to crank the engine, plug in the 12V charger included in the accessory box (see the Charging the Battery section). RUNNING THE GENERATOR DOES NOT CHARGE THE BATTERY. The positive battery wire was deliberately left detached for shipping. To operate the unit, attach this wire to the terminal on the starter motor as shown.
Operation If there are any problems operating the generator, please call the generator helpline at 1-888-436-3722. Never operate in an enclosed area or indoors! NEVER use in the home, or in partly enclosed areas such as garages, even if doors and windows are open! ONLY use outdoors and far from open windows, doors, vents, and in an area that will not accumulate deadly exhaust. The engine exhaust fumes contain carbon monoxide, which can you cannot see or smell.
Operation If service work is performed on the alternator, DO NOT discard the white jumper wires from the terminal block to the alternator ground, located on the rear bearing carrier. Always make sure the wires are properly connected before using the generator after alternator service work is done (Figure 7).
Operation Electric Nail Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200 Electric Range (per element) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1500 Electric Skillet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1250 *Freezer . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..700 *Furnace Fan (3/5 HP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 875 *Garage Door Opener . . . . . . .
Operation Do not overfill the fuel tank. Always leave room for fuel expansion. If the fuel tank is overfilled, fuel can overflow onto a hot engine and cause FIRE or EXPLOSION. Wipe up any spilled fuel immediately. Use regular UNLEADED gasoline with the generator engine. Do not use premium gasoline. Do not mix oil with gasoline. Do not use gasoline with more than 10% alcohol such as E85 or Methanol. Clean area around fuel fill cap, remove cap. Slowly add unleaded regular gasoline to fuel tank.
Maintenance To start the engine, press and hold the Start/Run/Stop switch in the “Start” position. The engine will crank and attempt to start. When the engine starts, release the switch to the run position. When the engine starts, push choke knob to “1/2 Choke” position until the engine runs smoothly and then fully in to the “Run” position. If engine falters, pull choke knob back out to “1/2 Choke” position until the engine runs smoothly and then to “Run” position.
Maintenance Model #............................................................... 005797-0, 005798-0 Rated Max. Power ...................................................................7.0 kW** Surge Power .............................................................................8.75 kW Rated AC Voltage ......................................................................120/240 Rated Max AC Load Current @ 240V .............................................................29.2 Amps** Current @ 120V ....
Maintenance NOTE: DO NOT use a garden hose to clean generator. Water can enter the engine fuel system and cause problems. In addition, if water enters the generator through cooling air slots, some water will be retained in voids and crevices of the rotor and stator winding insulation. Water and dirt buildup on the generator internal windings will eventually decrease the insulation resistance of these windings. Coat gasket of new filter with clean engine oil.
Maintenance Figure 13 Air Filter The generator should be started at least once every seven days and be allowed to run at least 30 minutes. If this cannot be done and the unit must be stored for more than 30 days, use the following information as a guide to prepare it for storage. NEVER store engine with fuel in tank indoors or in enclosed, poorly ventilated areas where fumes may reach an open flame, spark or pilot light as on a furnace, water heater, clothes dryer or other gas appliance.
Battery Service Figure 16 Battery Removal Do not store gasoline from one season to another. Replace any gasoline can that starts to rust. Rust and/or dirt in the gasoline will cause problems with the carburetor and fuel system. If possible, store the unit indoors and cover it to give protection from dust and dirt. Cover the unit with a suitable protective cover that does not retain moisture. BE SURE TO EMPTY THE FUEL TANK.
Troubleshooting PROBLEM CAUSE CORRECTION Engine is running, but no AC output is available. 1. 2. 3. 4. 5. Circuit breaker is open. Poor connection or defective cord set. Connected device is bad. Fault in generator. GFCI trips the 20 Amp outlet. 1. 2. 3. 4. 5. Reset circuit breaker. Check and repair. Connect another device that is in good condition. Contact Authorized Service Facility. Repair the "short" and reset the GFCI. Engine runs good but bogs down when loads are connected. 1. 2. 3. 4.
Notes 17
Warranty CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board (CARB) and the United States Environmental Protection Agency (EPA), together with Generac Power Systems, Inc. (Generac), are pleased to explain the Emission Control System warranty on your new 2008 and later generator.
Warranty EMISSION CONTROL SYSTEM WARRANTY Emission Control System Warranty (ECS warranty) for equipment using small spark-ignited engines: (a) Applicability: This warranty shall apply to equipment that uses small off-road engines. The ECS Warranty period shall begin on the date the new equipment is purchased by/delivered to its original, end-use purchaser/owner and shall continue for 24 consecutive months thereafter.
Warranty GENERAC POWER SYSTEMS “TWO YEAR” LIMITED WARRANTY FOR XG SERIES PORTABLE GENERATORS For a period of two years from the date of original sale, Generac Power Systems, Inc. (Generac) warrants its XG Series generators will be free from defects in materials and workmanship for the items and period set forth below. Generac will, at its option, repair or replace any part which, upon examination, inspection and testing by Generac or a Generac Authorized Warranty Service Dealer, is found to be defective.
