Body Repair Manual

• Insert the repair part between the rear floor and rear
floor upper cross member.
• Check that the weld flange surfaces fit closely.
REAR FLOOR
UPPER CROSS
MEMBER
REPAIR
PART
REAR FLOOR
CROSS MEMBER
REAR
FLOOR
• Check the position of the rear floor and rear frames using
the body dimensional drawings (see section 6) and the
positioning jig.
REAR FLOOR
UPPER CROSS
MEMBER
REPAIR
PART
REAR FLOOR REAR FLOOR
CROSS MEMBER
11. Set the rear floor upper stiffener, and check the rear panel
position.
REAR FLOOR
UPPER
STIFFENER
12. Perform the main welding.
To prevent eye injury and burns
when welding, wear an approved welding helmet,
gloves and safety shoes.
Spot welding:
NOTE: Apply the spot sealer to the welding surface when
spot welding.
• Recheck the position of the rear frames and rear floor,
then weld the repair part and rear frames.
• Make 20% to 30% more spot welds than there were
holes drilled.
MIG welding:
• Drill the holes for welding the repair part.
• Check the rear frame position and weld the repair part
to the rear frames.
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