Model # AC-G0005 6500 Surge Watts / 6000 Running Watts ELECTRIC START PORTABLE GENERATOR INSTRUCTION MANUAL Thank you for purchasing this high quality ACDelco Model AC-G0005 6500 Surge Watts / 6000 Running Watts Electric Start Portable Generator. This manual provides important information on properly operating and maintaining this ACDelco Model AC-G0005 6500 Surge Watts / 6000 Running Watts Electric Start Portable Generator. Every effort has been made to ensure the accuracy of this manual.
ACDelco Model AC-G0005 6500 Surge Watts / 6000 Running Watts Electric Start Portable Generator FEATURES: • 6500 Surge Output • 6000 Running Watts • 120/240 Volt Operation • 13 HP Engine, 4 Stroke OHV • Air Cooled • 6.5 Gal.
TABLE OF CONTENTS RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS.................................................................................................... 4 IMPORTANT SAFETY INSTRUCTIONS................................................................................................................................. 5 PACKAGE CONTENTS...........................................................................................................................................................
RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS What You Need to Know About Safety Instructions Warning and Important Safety Instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when operating or cleaning tools and equipment. Always contact your dealer, distributor, service agent or manufacturer about problems or conditions you do not understand. This is the safety alert symbol.
Notice Regarding Emissions: Engines certified to comply with California and U.S. EPA emission regulations for SORE (Small Off Road Equipment) are certified to operate on regular unleaded gasoline and may include the following emission control systems: Three-Way Catalyst (TWC) (if equipped), and Engine Modifications (EM). Legal Requirements: Federal and/or State Occupational Safety and Health Administration (OSHA) regulations, local codes, and/or ordinances may apply to the intended use of this generator.
Powerful Voltage: This generator produces powerful voltage, which can result in electrocution. • ALWAYS ground this generator before using it. (See “Ground the Generator” section in this manual). • Only electrical devices should be plugged into this generator, either directly or with an extension cord. NEVER connect a building electrical system to this generator without a qualified electrician. Such connections must isolate generator power from utility power and comply with local electrical laws and codes.
Model AC-G0005 6500 Surge Watts / 6000 Running Watts Electric Start Portable Generator 7
In addition to the previously described safety information, familiarize yourself with all safety and hazard placards on this generator.
PACKAGE CONTENTS The following items are supplied with this ACDelco Model AC-G0005 6500 Surge Watts / 6000 Running Watts Electric Start Portable Generator. Verify that all items are included. STOP! If there are missing items, call 1-866-460-9437, Monday - Friday, 8 AM - 4 PM Central Time for customer service. DO NOT RETURN THIS GENERATOR TO THE RETAILER.
GENERATOR COMPONENTS Observe the locations and functions of the various components and controls of this generator. (1) 120/240 Volt AC Outlet - Used for connecting electrical devices that run on 120 and/or 240 Volt, 60 Hz, single phase, AC current. (2) Ground Terminal - Used for connecting grounding wires to properly ground this generator. (3) 120 Volt AC Outlet - Used for connecting electrical devices that run on 120 Volt, 60 Hz, single phase, AC current.
PREPARING THE GENERATOR FOR USE Using this Generator for the First-Time STOP! The following section describes the required steps for preparing this generator for the first use. Failure to correctly perform these steps can damage this generator and/or shorten its life. If still unsure about how to perform any of these steps after reading this section, call 1866-460-9437 Monday - Friday, 8 AM - 4 PM Central Time for customer service.
Step 2 - Add Gasoline Gasoline and gasoline fumes are highly flammable and explosive. Handling fuel can result in serious injury or burns. • Do not fill the fuel tank near a heat, sparks or an open flame. Keep gasoline away from appliance pilot lights, barbecues, electric appliances, power tools, etc. • Do not overfill the fuel tank. Always check for fuel spills and immediately wipe them up. Spilled fuel is a fire hazard and causes environmental damage.
Step 3 - Ground the Generator Failure to properly ground this generator can result in electrocution. Ground this generator by tightening the grounding nut against a grounding wire as illustrated in Figure 3. A No. 12 AWG (American Wire Gauge) stranded copper wire is generally an acceptable grounding wire. The other end of this grounding wire should be connected to a copper or brass grounding rod that is driven into the earth. Grounding codes can vary by location.
Step 2 - Verify Gas Level Before starting this generator, verify that there is sufficient gasoline in the fuel tank. The fuel gauge, located on the top of this generator, indicates the gas level currently in the fuel tank. If necessary, add fresh unleaded gasoline with an octane rating of 87 or higher according to “Step 2 - Add Gasoline” of the “Using this Generator for the First Time” section of this manual. Model AC-G0005 Fuel Tank Capacity (gals /L) Model AC-G0005 Fuel Type 6.5 / 24.
To start this generator: 1. Confirm that there are no electrical devices connected to this generator. Connected devices may increase the difficulty in starting the engine. 2. Confirm that this generator is properly grounded. (See “Ground the Generator” section of this manual.) 3. Turn the fuel valve to the “on” position as shown in Figure 4. 4. Move the choke lever to the “closed” position as shown in Figure 5. 5. Insert the key into the ignition. 6. Perform step 6a.
USING THE GENERATOR After the engine has been running for several minutes, electrical devices may be connected to this generator. AC Usage Electrical devices running on AC current may be connected according to their wattage requirements. The rated (running) and surge wattage for this ACDelco Model AC-G0005 6500 Surge Watts / 6000 Running Watts Electric Start Portable Generator is 6,000 and 6,500, respectively.
Electrical Device air compressor (1 HP) air compressor (1 - 1/2 HP) airless sprayer (1/3 HP) box fan clock radio AM/FM coffee maker computer w/17 inch monitor deep freezer electric drill (1/2 HP) DVD/CD player or VCR furnace fan blower (1/2 HP) garage door opener (1/2 HP) hot plate light bulb (75 watt) microwave oven (1000 watt) quartz halogen work light refrigerator/freezer (18 Cu. Ft.
Do not connect 50Hz or 3-phase loads to this generator. Figure 8 - Outlets Available on this Generator, from left to right, 12V DC, 240/120 AC (NEMA L14-30 plug) and 120V AC SOME NOTES ABOUT POWER CORDS Long or thin cords can require more wattage from a generator to power an electrical device. Figure 9 shows the recommended cords according to the power requirement of the electrical device.
2. Connect the free end of the positive wire to the positive side of the outlet on this generator. 3. Start this generator. 4. Carefully connect the free end of the negative wire to the negative side of the outlet on this generator. 5. When disconnecting, always disconnect the wires from this generator first to avoid a spark. Storage batteries emit highly explosive hydrogen gas when charged. Batteries also contain acid, which can cause severe chemical burns.
Recommended Maintenance Schedule Each Use Engine Oil Air Filter Fuel Filler Cap Spark Plug Fuel Tank Check Level Replace Check Clean Clean Check/Clean Verify Gas Level Clean Every Month or Each 20 Hrs Every 3 Months or Each 50 Hrs Every 6 Months or Each 100 Hrs Every Year or Each 300 Hrs X X X X X X X X Figure 10 - Recommended maintenance schedule Cleaning the Generator Always try to use this generator in a cool dry place.
Changing/Adding Oil The oil level in this generator should be checked before each use. (See Figure 10.) When the oil level is low, add oil until the level is sufficient to operate this generator. The oil capacity for this ACDelco Model AC-G0005 6500 Surge Watts / 6000 Running Watts Electric Start Portable Generator engine is 1.2 Qt. (38 fluid oz.) (1.13 L). To drain the oil from this generator: It is necessary to drain the oil from the crankcase only if it has become contaminated with water and/or dirt. 1.
6. Soak the dry sponge-like elements in engine oil. Squeeze out any excess oil. The engine will smoke during initial startup if too much oil is left in the air filter. 7. Replace the sponge-like elements in the air filter casing (the fine element first) and replace the cover. Figure 14 - Removing the Air Filter Casing. Fuel Filter Cup Cleaning The fuel filter cup is a small well underneath the fuel valve which helps trap dirt and water that may be in the fuel tank before entering the engine.
Spark Plug Maintenance The spark plug is essential for proper engine operation. The spark plug should be intact, free of deposits, and properly gapped. A bad or incorrectly installed spark plug can cause engine damage. Model AC-G0005 Spark Plug Type Model AC-G0005 Spark Plug Gap (in/mm) F6TC 0.028-0.031/0.7-0.8 To inspect the spark plug: 1. Remove the spark plug by pulling on the spark plug cap. 2.
STORAGE/TRANSPORT PROCEDURES Never place any type of storage cover on this generator while it is still hot. When transporting or storing this generator for extended time: • Allow generator to fully cool before moving it. A hot engine and exhaust system can burn you and ignite some materials. • Disconnect the battery used for the electric start feature of this generator, first disconnecting the black cable and then the red cable. • Empty the fuel tank.
TROUBLESHOOTING IMPORTANT: If trouble persists, call our customer help line at 1-866-460-9437, Monday - Friday, 8 AM - 4 PM Central Time. Symptom Engine will not start. Cause The key is set to "off." Fuel valve is turned to "closed." Choke is open. Engine is out of gasoline. Engine is filled with contaminated and/or old gasoline. Spark plug is dirty. Spark plug is broken. Generator is not on level surface. Engine runs but there is no electrical output.
SPECIFICATIONS ACDelco Model AC-G0005 6500 Surge Watts / 6000 Running Watts Electric Start Portable Generator Generator Type Brush, Revolving Magnetic Field, Self Exciting, 2-Pole, Single Phase AC Output Rated Wattage (W) Surge Wattage (W) Rated Voltage (V) Rated Amperage 6000 6500 120/240 25A+25A at 120 V 25 A at 240 V 60 Single Rated Frequency (Hz) Phase DC Output Voltage (V) Circuit Breaker Amperage (A) 12 8.3 Dimensions and Weight Dimensions (in.) Gross Weight (lbs) Net Weight (lbs) 26.
EXPLODED VIEW AND PARTS LIST Model AC-G0005 6500 Surge Watts / 6000 Running Watts Electric Start Portable Generator 27
PARTS LIST Item Part 1 188F-BV 2 41100 3 41310/4GF-3 Qty Description Item Part Gasoline engine 50 37880 Qty 1 Low oil indicator Description 1 Frame complete 51 37310/2.8GF-3 1 Control panel 2 Bottom rubber mount A 52 37320 1 Block panel 4 41320/2.8GF-3 2 Bottom rubber mount B 53 GB5787-86 10 Bolt 6 mm × 12 mm 5 GB6177.
MODEL AC-G0005 6500 SURGE WATTS / 6000 RUNNING WATTS ELECTRIC START PORTABLE GENERATOR WIRING DIAGRAM Model AC-G0005 6500 Surge Watts / 6000 Running Watts Electric Start Portable Generator 29
NOTES: Model AC-G0005 6500 Surge Watts / 6000 Running Watts Electric Start Portable Generator 30
WARRANTY LIMITED WARRANTY for ACDelco Generators from New Buffalo Corporation. Remember to save your receipt and to accurately fill out and mail your product registration card. You must provide proof of purchase for all warranty work. ACDelco generators are warranted to be free from defects in materials and workmanship for a period of one (1) year from date of original purchase. Generators used for Commercial or Rental use have a warranty period of 90 days from date of original purchase.
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PORTABILITY KIT INSTALLATION The manufacturer recommends when using your ACDelco generator for recreational or utility functions that you properly install the Portability Kit included with your generator purchase. All ACDelco generator models include a Portability Kit for optional installation. Portability Kits are not required for ACDelco generators to properly operate. Model # AC-G0005 6500 Watt Generator Step 1 1.
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(AC6500070522) Model AC-G0005 6500 Surge Watts / 6000 Running Watts Electric Start Portable Generator 36