Owner`s manual

Floor jack
Needle nose pliers
Protective gloves
8mm wrench
10mm wrench/socket
12mm wrench/socket
14mm socket/extension
17mm wrench/socket
19mm wrench/socket
24mm socket/extension
TOOLS NEEDED
In order to assemble the front suspension and steering, the front of the kart must be lifted
high enough to install the front tires. We recommend that two people lift the front of the
kart while a third person places a rear tire underneath.
1.
2.
A.
B.
C.
ASSEMBLE FRONT SUSPENSION
Attach tie rod end to strut by inserting ball joint stud into steering arm of strut.
Place flat washer, then lock washer on stud. Secure with castle nut using 17mm wrench/socket.
Lock with cotter pin and needle nose pliers.
Perform this same procedure on both left and right sides.
3
A.
B.
C
.
ASSEMBLE STEERING LINKAGE
Insert bottom stud of strut into square cutout of lower suspension arm. Square of strut and
suspension arm MUST be aligned.
Tighten castle nut securely with 19mm wrench/socket and lock with cotter pin and needle
nose pliers.
Perform this same procedure on both left and right sides.
LIFT THE KART
INITIAL ASSEMBLY INSTRUCTIONS
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