DC7000 Data Collection Terminal Hardware Manual
FCC Warning: Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications.
The telephone company may make changes in its facilities, equipment, operations or procedures that could affect the operation of the equipment. If this happens the telephone company will provide advance notice in order for you to make necessary modifications to maintain uninterrupted service. If trouble is experienced with this equipment, 4G3MM00B1011, for repair or warranty information please contact Acroprint Time Recorder Co. at 800-334-7190.
Declaration Of Conformity According To EMC Directive 89/336/EEC We declare under our sole responsibility that the DC7000 magnetic stripe and/or barcode reading and/or data recording equipment to which this declaration relates are in conformity with the following standards: EN61000-6-1, EN55022-1998 with Amendment A1: 2000(CISPR-22). I, the undersigned, hereby declare that the equipment specified above conforms to the above directive and standards.
Table of Contents 1. Introduction .................................................................................. 6 Basic Hardware and Variations ..................................................................6 General Specifications ................................................................................6 2. Setup ............................................................................................. 8 Operating Environment................................................................
1. Introduction Basic hardware and variations The electronic hardware is a new, versatile platform designed for use with various applications. This manual describes, in detail, the electronic hardware aspects of the terminal you have purchased. The details concerning terminal firmware and host software are addressed in the manual, which comes with the software.
F. Display: Backlit, Blue Background, 2 lines with 20 characters on each line. G. Keypad: Full travel keys with elastomeric contact pad, 4 rows x 4 columns. H. Serial Port: RS-232 using 6 position (4 contact) RJ-11 modular connection. I. Serial Port: RS-485 (Local Area Network) using RJ-11 modular connection. J. Parallel port: 25-pin DB connection. K. Internal 56K Modem, licensed for use over public telephone lines. L. Internal Multi-Frequency Piezo Electric Buzzer. M.
2. Setup Operating Environment The terminal can be installed in any normal office or controlled factory environment.
Mounting Unscrew the access door. With the door off, the main unit can slide upward and be removed from the mounting bracket. The bracket can be used for wall mounting, or it can be reversed to tilt the unit on a desktop. Power up This product is intended to be supplied by a Listed Direct Plug-in Power Unit marked “Class 2” or “LPS” Rated 9v to 12v DC, 1000mA to 3000mA. Plug in the power cord coming from the wall mount transformer into the terminal.
3. Operator Interface Keypads The standard terminal keypad has 16 keys for entering alphabetical and numeric data as illustrated below.
Card Readers The DC7000 is available with (3) types of card readers. a) Magnetic stripe card reader. The magnetic stripe on the card should be on the right side as shown in the illustration. b) Internal barcode reader. Infrared or visible barcode readers are available. The card is swiped through in the same fashion, but the barcode should be on the left side of the card when swiped. Wide to Narrow Ratio: 2.5 to 3.0 Barcode Print Contrast Signal: Barcode Resolution: 70% Min. .01” (10mil) Min. 0.
c) Proximity Readers Two Proximity Readers are available on the DC7000. The first Proximity Reader uses 125kHz, Read Only, ISO Proximity Card, 64 Bit Encoding (Manchester). Serial Output Data String contains a 9 Bit Header, 40 Bits of Data, 14 Parity Bits and 1 Stop Bit. The second reader is a HID Reader that uses HID Badges: 125kHz, Read Only, H10301 (Std. 26 Bit), Facility Code 101. Note: the reader is not restricted to 26 Bit badges 4.
Wireless WiFi Connection The Wireless Ethernet connection is established via Wireless 802.11b. RS-232 Serial port The RS-232 serial port is located on the lower left corner of the terminal. It is a six position 4-pin female port, which will accept a male RJ-11 modular connector. The DC7000 Terminal can use RS-232 serial communication to connect directly to a host computer. A connection for an IBM® PC or IBM-PC compatible computer is shown on the following page.
Cabling to Host Computer with DB-25 Port (Use DB-25 RS-232 Host Cable Assy. See pp. 24-25) DB-25 to RJ-11 Adaptor (Adaptor A) Schematic NOTE: Schematic connections are shown from END VIEW (as viewed from the outside of the connectors). Schematic Cabling to Host Computer with DB-9 Port (Use DB-25 RS-232 Host Cable Assy. See pp. 24-25) DB-9 to RJ-11 Adaptor (Adaptor A) “Standard” Modular Cable Schematic NOTE: Schematic connections are shown from END VIEW (as viewed from the outside of the connectors).
Local Area Network: RS-485 Serial Port The RS-485 serial port is located on the lower left corner of the terminal. It is a six position 6-pin female port with the outer 2 pins to Ground. It will accept a male RJ-11 modular connector. The terminal can use RS-485 2-wire serial communication, allowing up to 32 terminals to be connected to one host port. An RS-232 port on the host is typically used in conjunction with an RS-232/RS-485 converter to complete the connection.
RS-485 Serial Cables Junction Box “Daisy Chain” Wiring Diagram Std. Modular Cables Std. Modular A Cable B RS485 Wiring Diagram The RS485 Serial port is located on the left corner of the terminal. RS485 is imprinted on the terminal casing. A RS485 communication allows up to 32 terminals to be connected to one serial port. An RS232 port on the host PC is used with an RS232/RS485 converter to complete the connection. B 16 RS485 provides good protection from interference over long runs up to 4000 ft.
Modem Port The port depicted may have either an RS-485, a Modem, or an Ethernet Communication Device. Terminals, which are equipped with a Modem port, will not have an Ethernet or RS-485 port. The Modem Port is a 6 position 4-pin female port, which will accept a male RJ-11 modular connector. The internal modem (modulator/demodulator) converts electronic data into tones, which are then transmitted over phone lines. Warning: Connecting to a digital phone system will damage the modem and void the warranty.
Modem Cables Caution – To reduce the risk of fire, use only 26 AWG or larger telecommunication line cord. The cabling for modem operation is typically very simple. The modular connection uses the two inner wires of the RJ-11 jack for “tip” and “ring.” Connect one end of the cable to the terminal and plug the other end into your RJ-11 type modular telephone wall jack. The RJ-11 wall jack should be of the analog telephone type and not a digital network jack.
Wand Port The Wand port is located on the left side of the terminal. It is a 6-pin DIN port that accepts a circular DIN connector. The Wand, when connected, uses only 3 of the 6 pins available on the DIN connection. If a Barcode Gun (non-contact reader) is used, the center pin supplies additional power. The terminal uses 2 of the remaining pins as logic lines for external controls.
Wand and Y-Cable Disconnect power to the terminal before connecting the Barcode Wand. The wand is capable of reading bar code stripes by passing it directly over the label. Check the software manual to identify the codes your terminal will read. Barcode Wand The Y-cable shown below allows for connection of both a wand and other external devices. The single end of the cable is plugged into the terminal. A wand can be connected to one split and another device to the other.
Parallel Port The parallel port is located on the back right of the DC7000 Terminal. It is a 25 pin female port, which will accept a 25-pin male connector. This type of parallel port is typically used on IBM® PC or IBM-PC compatible computers. The DC7000 terminal provides strain relief if the connector is locked in by the securing screws. Securing the parallel cable to the wall or mounting surface can obtain additional strain relief.
Parallel Cable The parallel port is used for additional digital I/O or for printing. A standard parallel print cable is used with a simple ASCII parallel printer. Shown below is a parallel interface cable. Since this is the same cable that is used to connect an IBM-PC or compatible to a printer, it will likely be available from most computer dealers off-the-shelf. One end is a male DB-25 connector; the other end is a 36-pin Centronics-type connector to match the parallel port on the printer.
5. CompanionProducts Description / Illustration Barcode Wand Readers Part Number 74-0106-002 and Holder Power Supplies Description/Illustration Part Number 120VAC to 9VAC, 1A 56-0113-000 Power Supply 120/240VAC to 12VAC, 3A 56-0128-000 Power Supply (Required for Terminals with Fingerprint Reader, Modem or Wireless Communication) Note: Comes with Std. 2-Blade US Plug Optional Available Adaptors Continental Europe U.K. / Ireland Australia / New Zealand S.
External Relay Box, External Buzzer External Relay Box External Buzzer 24 120 V 01-0121-000 01-0122-000
Cables Description/Illustration Part Number “Standard” Modular Cable length - 7 feet 72-0146-000 - 50 feet 72-0146-004 Y-Cable (splitter) 72-0159-000 DB-25 RS-232 Host Cable Assembly Includes DB-25 Female (RS-232/host) to RJ-11 Female adaptor and “Standard” Modular Cable. length - 7 feet - 50 feet 25-0116-000 25-0116-007 DB-9 RS-232 Host Cable Assembly Includes DB-9 (RS-232/host) to RJ-11 female adaptor and “Standard” Modular Cable.
Cables, Converter, Badge Racks Description / Illustration Part Number Modem Adaptor Cable Assembly Includes DB-25 Male (modem) to RJ-11 male adaptor and “Standard” Modular Cable. length - 7 feet 25-0123-000 Teflon Cable (available by the foot) 55-0124-000 Junction Box 63-0169-000 RS-232 to RS-485 Converter Assembly Includes RS-232 to RS-485 converter with DB-9 / RJ-11 Connectors and “Standard” Modular Cable.
6.
(For RS485 terminals only) Select option 1 for RS485 Select the baud rate 0 for 1200, 1 for 2400, 2 for 4800, 3 for 9600 and 4 for 19,200 baud. (For Ethernet terminals only) Select option 2 for Ethernet Select the baud rate option 3 for 9600 baud (Leave this as the default for Ethernet.) Select the TCPIP address (Your network administrator will have this information.
Configuring procedure for selecting the READERS: Swipe the Configuration Badge 000000000 (This badge is provided with each terminal.) Select option 3 to ACTIVATE READERS . (Select any combination 1234 to activate the readers. 1 for Internal Barcode, 2 for External Barcode, 3 for Internal Magnetic Stripe and 4 for Internal Proximity Reader) Note, if you turned OFF all readers you will be unable to read the configuration badge. The following procedure will allow you to re-enable the readers.
Electrical Connections 14 25 1 13 Parallel Port Connector on DC7000 Digital IO Mode 1 Digital IO #7 2 Digital IO #8 3 Digital IO #9 4 Digital IO #10 5 Digital IO #11 6 Digital IO #12 7 Digital IO #13 8 Digital IO #14 9 Digital IO #15 10 N/A 11 Digital IO #2 12 Digital IO #3 13 Digital IO #4 14 N/A 15 Digital IO #5 16 Digital IO #6 17-25 Ground 30 Printer Mode 1 Strobe 2 Printer Data 0 3 Printer Data 1 4 Printer Data 2 5 Printer Data 3 6 Printer Data 4 7 Printer Data 5 8 Printer Data 6 9 Printer Data 7
DC7000 Wand Connector Socket 1 2 3 4 5 6 +5 Volts Signal Control Logic Line (Digital IO #0 - Output Only) Barcode Wand Receive Date Ground Access Logic Line (Digital IO #1 - Output Only) +12 Volts Unregulated (Max Current Draw 220mA with 3A Transformer Only) DC7000 RS232 Connector 1 2 3 4 5 6 Not Used CTS Transmit Data (from DC7000) Receive Data (to DC7000) Ground Not Used 31
DC7000 RS485 / Modem Connector 1 2 3 4 5 6 Modem Not Used N/A TIP RING N/A Not Used 1 2 3 4 1 2 3 4 5 6 5 RS485 GND N/A Data (-) Data (+) N/A GND 6 7 8 DC7000 Ethernet Connector 1 2 3 4 5 6 7 8 32 Data (TX +) Data (TX -) Data (RX +) Ground (-) Ground (-) Data (RX -) Power (+) Power (+)
Specifications IO Points 0–1 Output High: 4.0 milliamps out of MAX, Low: 4.0 milliamps in MAX, Input: Not Applicable V out = 4.2 Volts MIN V out = 0.4 Volts MAX IO Points 2–15 Output High: 1.6 milliamps out of MAX, Low: 2.0 milliamps in MAX, Input: Input Voltage Range: 0–5 Volts High: 2.2 Volts MIN Low: 0.8 volts MAX NOTE: V out = 2.4 Volts MIN V out = 0.4 Volts MAX If a barcode wand is used, the wand’s electric current must be included in your total current calculation.
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