Central Filter Systems XFC-S Series Effective: 04/05 Part #: 882.00091.00 Bulletin #: XX4-615.
ACS Group 800 Wood Dale Drive Wood Dale, IL 60191 Telephone: (630) 595-1060 Fax: (630) 595-8924 www.acscorporate.com Technical Service: Service department Telephone: (800) 423-3183 These operating instructions are for*: (* please fill in personally) Serial number: Year of manufacture: Date of Delivery: Number of delivery: Date of commissioning: Location: Group of machines: ACS retains all rights to change the information in these operating instructions at any time without notice.
Please note that our address and phone information has changed. Please reference this page for updated contact information. These manuals are obsolete and are provided only for their technical information, data and capacities. Portions of these manuals detailing procedures or precautions in the operation, inspection, maintenance and repair of the products may be inadequate, inaccurate, and/or incomplete and shouldn’t be relied upon.
Shipping Information Unpacking and Inspection You should inspect your equipment for possible shipping damage. Thoroughly check the equipment for any damage that might have occurred in transit, such as broken or loose wiring and components, loose hardware and mounting screws, etc. In the Event of Shipping Damage According to the contract terms and conditions of the Carrier, the responsibility of the Shipper ends at the time and place of shipment.
Warranty We warrant all of our equipment to be free from defects in workmanship and material when used under recommended conditions. The manufacturer’s obligation is limited to repair or replace FOB the factory any parts that are returned prepaid within one year of equipment shipment to the original purchaser, and which, in the manufacturer’s opinion, are defective. Any replacement part assumes the unused portion of this warranty.
Table of Contents 1. General Instructions ................................................................................................ 7 1.1. Warnings and Symbols ...................................................................................................... 7 1.2. Explanations and Information............................................................................................. 8 2. Safety Instructions........................................................................................
10. Troubleshooting..................................................................................................... 48 11. Technical Assistance ............................................................................................ 50 11.1. Parts Department ........................................................................................................... 50 11.2. Service Department .......................................................................................................
1. General Instructions These instructions apply to all persons who may operate the equipment. These operating instructions are to be read and used by all persons assigned to use the equipment. Ensure that all operating personnel are familiar with the operating instructions. 1.1. Warnings and Symbols The following warnings and symbols are used in these operating instructions: This symbol indicates danger to life.
1.2. Explanations and Information Various terms are used in these operating instructions to ensure clarity. Therefore, please note that the terms used in the text stand for the corresponding explanations listed below. • Equipment: ”Equipment” can mean an individual unit, a machine or an installation. • Operating personnel: The ”operating personnel” are persons operating the equipment on their own responsibility or according to instructions.
2. Safety Instructions These safety instructions apply to all persons who may use the equipment, and should be used by all persons assigned activities connected with the equipment. Please inform all persons within the range of action of the equipment of the direct and indirect hazards connected with the equipment. Knowledge of the English language is prerequisite. Ensure that all operating personnel are familiar with the operating instructions and the function of the equipment. 2.1. For Your Safety 2.1.1.
2.1.2. Assembly To prevent injury and/or damage to equipment, observe the following safety rules: • Compare the connected loads with those of the main supply. • Use care when using lifting gear, and observe any pertaining regulations. • Do not modify, add other equipment or change the design of the equipment without the approval of the manufacturer. • Attachments not supplied by the manufacturer must be manufactured in accordance with safety regulation EN 294.
2.1.3. Operation To prevent injury and/or damage to equipment, observe the following safety rules: • Appoint an equipment foreman to be responsible for the equipment. • Ensure that the operating personnel are provided detailed instruction in the operation of the equipment. • When the main switch is switched off for reasons pertaining to safety, it must be secured and locked out to prevent injury. • Repair work may be carried out by trained personnel only.
2.2. For the Operating Safety of the Equipment • Never change settings if the consequences are not precisely known. • Use only original manufacturer-approved spare parts. • Please observe the maintenance schedule. • Keep a record of all maintenance and repair work. • Please note that electronic components may be damaged by static discharge. • Check all electrical connections for proper fit before the equipment is operated for the first time and at regular intervals.
3. Transport, Assembly and Storage This chapter is intended for all operating personnel of the equipment. Personnel using these instructions must be made aware of the regul5ations for the prevention of accidents, the operating conditions and safety regulations and their implementation. Ensure in each case that the operating personnel are sufficiently informed. Please inform all persons who may use the equipment of the direct and indirect hazards associated with the equipment.
4. Assembly Instructions These installation instructions are intended for persons with skills in electrical and mechanical areas due to their training, experience and received instructions. Personnel using these installation instructions must be made aware of the regulations for the prevention of accidents, the operating conditions and safety regulations and their implementation. Ensure in each case that the personnel are sufficiently knowledgeable about the equipment.
4.1. Installation Use the following procedure to install the safety filter: 1. Place the safety filter in the conveying system directly before the vacuum pump. 2. Using 7/16”, Grade 5 or better hardware, secure the filter in place: Wall Mount. Use the mounting flange to secure the filter to the wall. Floor Mount. Bolt the floor stand to the ground. Pump Mount. Bolt the pump and stand to the ground. Pump-mount is only available with XPC pumps.
4.2. Installing the Filter Shroud (XFC 225 and XFC 1000 only) The cloth filter shroud is mounted to a ring on the underside of the filter chamber stand. It reduces housekeeping duties around the filter chamber by preventing dust from becoming airborne when dust and fines are discharged from the filter chamber.
4.3. Electrical Connection Be safety conscious! High or low voltage can cause serious or fatal injury. Installation must be performed by qualified personnel only. Always disconnect the power source before attempting installation or repair. Refer to local electrical codes, the schematic, and connection diagrams supplied with this unit and the serial tag for wiring considerations. Run all wiring in conduit if codes require it. Label all wiring to make any future troubleshooting easier.
4.3.2. XFC-A Run electrical cable from the blowback valve to the conveying controller. Check control schematics for proper terminal connection points.
4.3.3. XFC-S, XFC 225, XFC 1000 The XFC 225 and XFC 1000 safety filters feature compressed air blowback. The XFC-S safety filter is available with either compressed air blowback or implosion blowback. The blowback solenoids are controlled by either distributed or local I/O central conveying controllers. An integrated blowback controller is available for compressed air models. Electrical connections vary depending on the type of blowback and controller: Local I/O Control.
4.5. Implosion Blowback Connection The clearing valve (implosion blowback valve) is located on the outlet of the vacuum filter. Connect the clearing valve to a 60-80 PSI (4.1-5.5 Bar) compressed air supply. Compressed air must be clean, dry and free of oil. Run a 3/8” (9 mm) branch line to supply the vacuum hoppers in your system. Install a 3/8” (9 mm) x 1/8” (3 mm) tee valve in the up position near the filter chamber.
5. Functional Description This functional description is intended for all operating personnel of the equipment. General knowledge of conveying systems is required to operate the equipment Ensure in each case that the operating personnel are sufficiently knowledgeable about the equipment. The safety filter is used to clean the vacuum air of the entire system and must be installed in every central conveying system to protect the vacuum pump from dust and debris.
6. Operation Before operating the central safety filters, make sure all mechanical installations are complete. Make sure all electrical and compressed air connections are complete and correct. Make sure that no leaks are present in the filter chamber housing. Check clamps for proper adjustment. 6.1. Adjusting the Blowback Air Pulse Timing The length of the air pulses and the time between air pulses require adjusting to match up with dusting characteristics of the material being conveyed.
6.2. Adjusting the Number of Air Pulses The number of air pulses during blowback can be adjusted as necessary to effectively clean the filter element. Central Conveying Control. To adjust the number of air pulses, refer to the manual for the central conveying controller. Compressed Air Blowback with Integrated Control. Locate the DIP switch inside the blowback control box. Set the DIP switch to the number of pulses you want from 1 to 16, using the DIP switch settings shown in Figure 3.
7. Maintenance This chapter is intended for persons with skills in electrical and mechanical areas obtained from their training, experience and instructions. Personnel using the instructions in this chapter must be aware of the regulations for the prevention of accidents, the operating conditions and safety regulations and their implementation. Ensure in each case that the personnel are sufficiently knowledgeable about the equipment. For maintenance work taking place at heights of over approx.
7.1 Maintenance Intervals Daily: Weekly: Check that warning labels on the equipment are clear and readable. Check the waste level in the collection bin, and clean if necessary. Clean the filter cartridges (depending on accumulation of dust). Check for signs of wear. Every 6 months: Replace the filter cartridges (depending on accumulation of dust and wear). Check all electrical and mechanical connections for a secure fit. Check gaskets on the inlet tube, lid, and collection bin.
7.2 Servicing the Filter Stop conveying before servicing the filter. Turn off the conveying system at the main power switch. Depressurize all sections of the equipment 7.3. Cleaning the Collection Bin (All Models Except XFC 225 and XFC 1000) Use the following procedure to clean the collection bin: 1. Open the toggle fasteners on the bottom of the filter 2. Remove the collection bin. 3. Empty contents of the collection bin and completely clean it. 4.
7.5. Cleaning/Replacing the Filter Cartridge 7.5.1. XFC-A Use the following procedure to clean or replace the filter cartridge: 1. Open the clamp on the lid of the filter. 2. Remove the filter lid. 3. Remove the filter cartridge. 4. Blow compressed air through the filter cartridge from the inside to the outside of the filter. Replace the filter cartridge if it shows signs of wear. 5. Wipe down the gasket and lid mating surfaces to ensure a good seal. A good vacuum seal is important for proper operation.
7.5.2. XFC-K Use the following procedure to clean or replace the filter cartridge: 1. Open the toggle fasteners on the lid of the filter. 2. Remove the filter lid and cartridge. 3. Remove the locking pin and lock nut to separate the cartridge from the lid. 4. Blow compressed air through the filter cartridge from the inside to the outside of the filter. Replace the filter cartridge if it shows signs of wear. 5. Wipe down the gasket and lid mating surfaces to ensure a good seal.
7.5.3. XFC-S Use the following procedure to clean or replace the filter cartridge: 1. Unlatch the four (4) clamps that hold the collection bin to the filter assembly. 2. Discard contents of the collection bin if needed. 3. Loosen and remove the wing bolt that holds the filter cartridge in place. 4. Remove the filter cartridge from the assembly. 5. Use compressed air to clean the filter cartridge. Blow from the inside to the outside of the filter cartridge.
7.5.4. XFC 225 and XFC 1000 Use the following procedure to clean or replace the filter cartridge: 1. 2. 3. 4. 5. 6. 7. 8. 9. Unlatch the clamp that secures the cover assembly. Lift off the cover. Unscrew the retaining cover, and remove the filter cartridge. Use compressed air to clean the filter cartridge. Blow from the inside to the outside of the filter cartridge. Make sure that the compressed air pressure is less than 100 PSI (6.9 Bar) to keep from damaging the filter.
7.6. Replacing the Gaskets (XFC-K/XFC-A only) The XFC-K and XFC-A safety filters include several gaskets that should be checked periodically and replaced as needed. 7.6.1. Replacing the Internal Check Valve Gasket (XFC-K/XFC-A only) The internal check valve is located on the inner opening of the inlet tube. The valve prevents dust and debris from flowing out of the filter chamber back into the vacuum line. Use the following procedure to replace the internal check valve gasket: 1. 2. 3. 4. 5.
7.6.2. Replacing the Dump Valve Gasket (XFC-K/XFC-A only) The dump valve is located on the bottom of the filter chamber, just above the collection bin. This valve prevents dust and debris from flowing out of the collection bin back into the filter chamber. Use the following procedure to replace the dump valve gasket: 1. 2. 3. 4. 5. Open the toggle fasteners on the collection bin. Remove the collection bin. Remove the old gasket from the dump valve. Install the new gasket.
7.7. Replacing/Cleaning the Filter Cartridge of the Collection Bin Vent (XFC-K only) XFC-K filter chambers feature an additional filter cartridge near the collection bin. The filter cartridge can be replaced or cleaned during operation, but because of dust accumulation, we recommend stopping conveying before maintenance. Use the following procedure to replace or clean the collection bin filter cartridge: 1. Slide the filter cartridge off of the collection bin vent port. 2.
7.8. Dismantling and Disposal Only skilled personnel qualified for this work may dismantle the individual product modules. Parts that are under mechanical stress should be dissembled with utmost care to avoid the energy trapped in these parts from unleashing and causing injury. 7.8.1 General To dispose of the products, you should take the following action: • Remove and destroy the nameplate with the CE sign. • Completely disassemble the product and dispose of the various components or recycle them. 7.
8. Technical Data These instructions apply to all persons within who may operate the equipment. These operating instructions are to be used by all persons assigned activities connected with the equipment. Standard Features: Voltage: 24V DC (also available in 115V AC) Compressed air supply, 60-80 PSI (4.1-5.5 Bar) XPC pump mount, Wall mount or Floor mount See-through plexiglass collection bin with quick disconnects Line Sizes Available XFC-K XFC-A XFC-S XFC 225 1.5 X X X 2.0 X X X X X X X 3.
Dimension Sheets XFC-K Wall Mounting Plate 37
XFC-A Wall Mounting Plate 38
Wall mount WALL MOUNT Floor mount SPC Pump Mount SPC PUMP MOUNT FLOOR MOUNT 14 24 38 40 59 13 13.50 26 28 XPC Filter Mounting Plate 16.00 6.25 0.50 11.73 13.
XFC 225 and XFC 1000 40
9. Spare Parts Lists This spare parts list is intended to be used only by trained personnel. Other persons are not permitted to modify or repair the equipment.
9.
9.2 Parts List, XFC-K Pos.
9.3.
9.4. Parts List, XFC-A Pos. 1 3 12 14 16 17 20 Part # CT93551 CT96372 CT98177 CT98706 CT95417 CT93569 CT86348 21 32 34 35 37 48 49 51 CT27086 CT09042 CT99839 CT15110 CT09046 CT17011 CT99876 CT85610 CT17989 CT93570 CT96480 CT95881 CT99880 CT00159 CT86640 CT13020 CT88141 55 60 61 68 69 80 85 86 Name Compressed air cylinder Solenoid valve PVC fabric hose (0.7 m) (27.6”) PVC fabric hose (1.0 m)(39.4”) Sealing (1.35m) (53.15”) Profile tension ring Filter cartridge, conical 1.
9.5.
9.6. Parts List, XFC-S Implosion blowback and compressed air blowback assemblies shown together. Actual configuration depends on blowback method. Item 1 2 3 4 5 6 7 8 9 10 11 16 Qty. 1 1 4 4 2 4 8 4 4 1 1 1 Part # A0570026 A0570051 A0069232 A0069236 A0570013 A0069230 A0069243 A0069203 W00001491 A0571262 A0535382 A0571250 16 17 17 26 12 14 11 11 11 11 11 11 11 11 24 25 26 27 28 29 30 31 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 A0571252 732.00012.
9.7. XFC 225 Qty. 1 1 2 8 ft. 8 ft. 1 1 1 1 1 Part No. A0547008 A0539933 A0555790 A0540241 A0540242 W00012559 W00016136 W00018024 W00001868 W00533542 Description Filter, cart, wire mesh, polyester media Gasket, fltr, element, MVH/XFC Gasket, U-channel, neoprene Gasket, U-channel, FDA Gasket, U-channel, high-temperature Gasket, throat, neoprene, 4” Gasket, throat, FDA, 4” Gasket, throat, high-temperature, 4” Shroud, filter, 50#, hopper Shroud, drawstring, 16” ID x 13” long 9.8. XFC 1000 Qty. 1 1 2 8 ft.
10. Troubleshooting Problem Possible Cause Solution High-vacuum alarm Filter element dirty. Clean or replace filter Filter element is becoming obstructed too frequently by fines and dust Dump delay time set to zero, or insufficient dump delay time. Set dump delay time to the time it takes the largest vacuum hopper in the system to dump. Dusty material. Consult sales representative. Dusty material—optional compressed air filter cleaning may be needed on filter chamber.
11. Technical Assistance 11.1. Parts Department Call toll-free 7am–5pm CST [800] 423-3183 or call [630] 595-1060, Fax [630] 475-7005 The ACS Customer Service Group will provide your company with genuine OEM quality parts manufactured to engineering design specifications, which will maximize your equipment’s performance and efficiency. To assist in expediting your phone or fax order, please have the model and serial number of your unit when you contact us.
