POSIDRIVE® FDS 5000 Operating Manual Settings Interfaces Communication V 5.
Table of contents Titel des Dokuments Table of contents 6 1.1 Purpose of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.2 Readers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.3 Other manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.4 Further support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2 Notes on Safety. . . . . . . . . . . . . . . . . . . . . . . . . .
Table of contents Titel des Dokuments 29 5.1 Selection in the configuration assistant. . . . . . . . . . . . . . . . . . 29 5.2 Direct entry in the parameters. . . . . . . . . . . . . . . . . . . . . . . . . 30 5.3 Further motor datas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 5.3.1 Current controller . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 5.3.2 Thermal model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 5.3.3 Absolute Limit values . .
Table of contents Titel des Dokuments 60 13.1 LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 13.2 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 13.2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 13.2.2 Event Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 13.3 Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of contents Titel des Dokuments 13.3.25 69:Motor connect. . . . . . . . . . . . . . . . . . . . . . . . . . . 93 13.3.26 70:Param.consist . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 13.3.27 71:Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 13.3.28 72:Brake test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 13.3.29 73:Ax2braketest . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 13.3.30 74:Ax3braketest . . . . . . . . . . . .
1 Introduction Operating Manual 1 Introduction Axis management is integrated on the inverters. This offers the following operating modes: • Single-axis operation: • An axis configured with POSITool is used on a connected motor. Multiple-axis operation: Two, three and four axes configured with POSITool are used on a connected motor. The axes can be used sequentially like parameter records on the motor. This option requires the following system structure.
1 Introduction Operating Manual 1.2 Readers Users who are familiar with the control of drive systems and have a knowledge of commissioning inverter systems are the target group of this manual. 1.3 Other manuals The documentation of the FDS 5000 includes the following manuals: Manual Contents ID Latest version Commissioning Instructions Reinstallation, replacement, function test 442292 V 5.6 Projecting manual Installation and connection 442268 V 5.
1 Introduction Operating Manual The accessories of the inverter are documented in the following manuals: Manual Product description ID Latest version ASP 5001 operating manual Safe technical integration of the inverter in a machine 442180 V 5.6 Sequential switchover between up to POSISwitch® Ax 5000 four axes operating manual 441669 V 5.6 Control box operating manual Operating device for parameterization and configuration of the inverter. 441445 V 5.
2 Notes on Safety Operating Manual 2 Notes on Safety The devices may cause risks. For these reasons, comply with the following: • The safety notes listed in the following sections and points • The technical rules and regulations. In addition, always read the appropriate documentation. STÖBER ANTRIEBSTECHNIK GmbH + Co. KG accepts no liability for damages caused by non-adherence to the instructions or applicable regulations. Subject to technical changes to improve the devices without prior notice.
2 Notes on Safety Operating Manual 2.4 Ambient conditions Inverters are products of the restricted sales class as described in IEC 61800-3. This product may cause high-frequency interference in residential zones and the user may be asked to take suitable measures. The inverters are not designed for use in public low-voltage networks which power residential areas. High-frequency interference must be expected when the inverters are used in such a network.
2 Notes on Safety Operating Manual 2.5 Qualified personnel Since the devices may harbor residual risks, all configuration, transportation, installation and commissioning tasks including operation and disposal may only be performed by trained personnel who are aware of the possible risks. Personnel must have the qualifications required for the job.
2 Notes on Safety Operating Manual 2.7 Installation and connection Installation and connection work are only permitted after the device has been isolated from the power! The accessory installation instructions allow the following actions during the installation of accessories: • The housing in the upper slot can be opened. Opening the housing in another place or for other purposes is not permitted. Use only copper lines.
2 Notes on Safety Operating Manual Information Please note that the discharge time for the intermediate circuit capacitors is 5 min. You can only ensure that the parts are de-energized after this time. You can then start your work on the drive controller. Repairs may only be performed by STÖBER ANTRIEBSTECHNIK GmbH + Co. KG. Send defective devices together with a fault description to: STÖBER ANTRIEBSTECHNIK GmbH + Co. KG Department VS-EL Kieselbronner Str.12 75177 Pforzheim GERMANY 2.9 Disposal 2.
2 Notes on Safety Operating Manual 2.11 Presentation of notes on safety NOTICE Notice means that property damage may occur X if the stated precautionary measures are not taken. CAUTION! Caution with warning triangle means that minor injury may occur X if the stated precautionary measures are not taken. WARNING! Warning means that there may be a serious danger of death X if the stated precautionary measures are not taken.
3 Commissioning an inverter Operating Manual 3 Commissioning an inverter For the solution of a technical drive task, the programming of the inverter system must conform to the sequence of certain device states. They define the state of the power portion and implement functions such as the restart of the drive. The device state can be changed with control commands and internal events.
3 Commissioning an inverter Operating Manual 5 Switch on the enable. Ö The inverter is in the 4:Enabled device state. Ö You have placed the inverter in operation. Device state of the inverter 1. 24 V power accessory Startup 24 V power control unit (X11) relay 1 (X1.1, X1.2) 3. Power power unit (X10) DC link charging relay (E14) 4. Activation ASP 5001 (X12.3, X12.4) 2:Ready to 4:Enabled switch on 1 0 >0 2. 1:Switchon disable t 1 0 t 1 0 t 1 0 t 1 0 t 1 0 t 5. Enable (X1.4, X1.
3 Commissioning an inverter Operating Manual Display XDS 5000 V5.X Designation Behavior Not ready to switch on • • • • • The electronics are powered. Self-test is running. Initialization is running. Drive functiona) is disabled. Ready-for-operation relay is open. Switchon disable • • • • • Software/hardware initialization is finished. The application was reparameterizedn. The drive function1 is disabled. The ready-for operation relay is closed. The ASP 5001 option (safe torque off) is active.
3 Commissioning an inverter Operating Manual The following Figure 3 1 shows which state changes are possible. The table below shows which conditions apply.
3 Commissioning an inverter Operating Manual Zustandswechsel Bedingungen 7 Operation enabled Æ Quick stop active • • 8 Quick stop active Æ Operation enabled Enable for high level (E19 Bit 0 = 1 and A300 = 1) and quick stop signal on low level (A302) and quick stop end reached (A45) in accordance with parameterization. 9 Quick stop active Æ Ready for switchon Enable for low level (E19 Bit 0 = 0 or A300 = 0) and quick stop end reached in accordance with parameterization (A45).
3 Commissioning an inverter Operating Manual 3.2 Device state machine acc. to DSP 402 The device state machine as per DSP 402 has the same states as the standard device state machine. The following table shows the designation of the states as per DSP 402. Displaya) Designation acc. to DSP 402 XDS 5000 V5.X Or Not Ready to Switch On ±0Rpm 0.0A 0: Self test ±0Rpm 0.0A 1: ONdisable Switch On Disabled ±0Rpm 0.0A 2: ReadyforON Ready to Switch On ±0Rpm 0.0A 3: Switched on Switched On ±0Rpm 0.
3 Commissioning an inverter Operating Manual Bit of the control word (A576 control word) Bit 7 Bit 3 Bit 2 Bit 1 Bit 0 Fault Reset Enable Operation Quick Stop Enable Voltage Switch On Disable Operation 0 0 1 1 1 Enable Operation 0 1 1 1 1 pos. edge X X X X Command Fault Reset The difference between the standard device state machine is the possible state changes and the conditions for the changes. Figure 3 2 shows the possible changes in state.
3 Commissioning an inverter Operating Manual Change in State Conditions 3 Ready for switchon Æ Switched on Enable on high level (E19 Bit 0 = 1) and command Switch On (A577) 4 Switched on Æ Operation enabled Enable on high level (E19 Bit 0 = 1) and command Enable Operation (A577) 5 Operation enabled Æ Switched on Enable on high level (E19 Bit 0 = 1) and command Disable Operation (A577) 6 Switched on Æ Ready for switchon Enable on high level (E19 Bit 0 = 1) and command Shutdown (A577) 7 Ready
4 Parameterize Operating Manual 4 Parameterize P S T o Program Parameterize Diagnostic Fig. 4-1: User interface ID 442281.00 X3 Display Oper. indication Device states Events Oper. panel Parameterize LED Device states 1 , 1 WE KEEP THINGS MOVING The user interfaces of the 5th generation of STÖBER inverters consist of several elements with different functionalities (see figure). To program a device system of the 5th generation of STÖBER inverters, the user needs the POSITool software.
4 Parameterize Operating Manual 4.1 Parameters Parameters perform various tasks in the inverter system: • Adjust the application to external conditions (e.g., the motor type) • Indicate the values (e.g. current speed or the torque). • Trigger actions (e.g., "save values" or "phase test" Parameters are allocated to the global area or the axis area. 4.1.
4 Parameterize Operating Manual Parameter group Subject area / dependency L.. PLCopen reference values Only with positioning application PLCopen N.. Posi.switches Only with positioning applications P.. Customer-specific parameters Only with "free, graphic programming" option Q.. Customer-specific parameters, dependent on instance Only with "free, graphic programming" option R.. Production dataa) Production data of inverter T.. Scope Scope parameters U..
4 Parameterize Operating Manual Data types Name Abbrev. Name Description Value Range Boolean B 1 bit (internal: LSB in 1 byte) 0 ... 1 Unsigned 8 U8 1 byte, without sign 0 ... 255 Integer 8 I8 1 byte, with sign -128 ... 127 Unsigned 16 U16 2 bytes - 1 word, without sign 0 ... 65535 Integer 16 2 bytes - 1 word, with sign -32768 ... 32767 4 bytes - 1 douple word, without sign 0 ... 4294967295 4 bytes - 1 douple word, with sign -2147483648 ...
4 Parameterize Operating Manual 4.2 POSITool The POSITool software represents the many-sided interface between user and inverter. If offers a wide variety of ways to configure an inverter. POSITool offers a user interface for the representation of the programming. In the option "free, graphic programming," blocks are linked here to implement a control sequence. In addition to this STÖBER ANTRIEBSTECHNIK provides pre-defined applications for programming.
4 Parameterize Operating Manual The parameter menu of the inverter is divided into menu groups. The menu groups are arranged in alphabetical order, beginning with the group A.. Inverter, B.. Motor, C.. Machine, and so on. Each menu group contains a list of parameters which are identified by the letter of the group and a consecutive number such as A00, A01, A02, etc. To change a parameter, proceed as shown below. Use the Enter key # to go from the operation indicators to the menu level. Betriebsanzeige A.
5 Parameterizing motor data Operating Manual 5 Parameterizing motor data Specifications and control mode must be given so that the motors can be controlled correctly. There are several ways to enter the motor data: • Selection of a STÖBER standard motor in the configuration assistant. • Direct entry in the parameter lists for motors from other manufacturers or special motors. Information Refer to the inverter's configuration manual for information on connection.
5 Parameterizing motor data Operating Manual Fig. 5-1: Motor selection in Step 5 of the configuration assistant 5.2 Direct entry in the parameters Information In control type 0:V/f-control, no current or torque limitation occurs. Also connection to a rotating motor is not possible (capture). Direct entry of the motor data 1 Open the configuration assistant in POSITool. 2 Go to step 5 motor selection: 3 Select a motor similar to your motor from the list of motors. 4 Close the assistant.
5 Parameterizing motor data Operating Manual 8 Then edit the following parameters: - B02 Back EMF (only for servo motors) - B05 Commutation-offset (only for servo motors) - B10 Motor-poles - B11 Nominal motor power - B12 Nominal motor current - B13 Nominal motor speed - B14 Nominal motor voltage (only for asynchronous motors) - B15 Nominal motor frequency (only for asynchronous motors) - B16 cos(phi) (only for asynchronous motors) - B17 T0 (only for servo motors) - B52 Stator inductance - B53 Stator wind
5 Parameterizing motor data Operating Manual 5.3 Further motor datas Information Since parameters in the parameter lists and assistant are indicated or hidden based on how B20 is set, all parameters are not always visible for each setting. 5.3.1 Current controller Parameters B64 to B68 pertain to the setting of the current controller. If an initial test with the default settings of the parameters does not provide the desired results, we recommend using the current controller optimization.
5 Parameterizing motor data Operating Manual 5.4 Parameterize motor temperature sensor evaluation Information Please note that the temperature sensor evaluation in the inverter is always active. If operation without temperature sensor is permissible, the connections on X2 will have to be bridged. A fault is triggered if the connection is not bridged when the inverter is switched on. Information Note that the evaluation of a KTY84-130 on the FDS 5000 is possible with a hardware version of 200 or higher.
6 Parameterizing encoder data Operating Manual 6 Parameterizing encoder data The following paragraphs explain the settings for commissioning encoder systems with POSITool. We assume that an encoder system and the appropriate interface have already been chosen for your drive. The settings for the simulation of encoder signals is not described in this chapter. Various encoder interfaces are provided on the MDS 5000 or SDS 5000. The interfaces must be selected in the parameter B26 Motor encoder.
6 Parameterizing encoder data Operating Manual 6.3 Interface X101 (BE encoder) You can connect the following encoders to X101: • HTL encoder • Stepper motor signals NOTICE When a BE encoder is used, the binary inputs BE3, BE4 and BE5 should not be used for any other function in the application. BE encoder 1 From the parameter list, select the parameter B26. 2 In B26, set 1:BE encoder. 3 In H40, select whether you are connecting stepper motor signals or an incremental encoder (HTL)..
7 Parameterizing brake data Operating Manual 7 Parameterizing brake data Motors with holding brakes can be connected to the devices oft the 5th generation of STÖBER inverters. There are two ways to activate the brake.
7 Parameterizing brake data Operating Manual 7 In F06, enter the time that the brake takes to be released (control modes B20 = 2:vector control and 64:servo-control). 8 Transfer the parameters to the inverter and save them there. 9 Turn the inverter off and on again. Ö You have parameterized brake activation. The current motor torque is stored in the setting F08 = 1:active while the brake is activated. This torque is built up again after the brake is released.
7 Parameterizing brake data Operating Manual Depending on how you parameterize it on assistant page holding brake, brake activation is triggered by the system enable A900, a stop (setting of the signal source in D102 Stop source or a quick stop command (setting of the signal source in A62 Quick stop source). Fig.
8 Parameterizing axis management Operating Manual 8 Parameterizing axis management This section describes axis management. Management of the axes takes place in the global area. Management means the unique control of a maximum of one axis. All axes can be deactivated. The display of the inverter shows which axis is active or whether there is an active axis. Information The axis can only be switched when the enable has been switched off and E48 device state is not 5:fault.
9 Parameterizing brake resistor Operating Manual 9 Parameterizing brake resistor To remove excess braking energy from the DC link, a brake resistor can be connected to the 5th generation of STÖBER inverters. You will find information on the types available from STÖBER ANTRIEBSTECHNIK and connection in the configuration manual for the inverter. WE KEEP THINGS MOVING Parameters • A21 Braking resistor R [Ω] • A22 Braking resistor P [W] • A23 Braking resistor thermal [s] are available for the settings.
10 Parameterizing in-/outputs Operating Manual 10 Parameterizing in-/outputs This chapter discusses the linking of control and status signals with the application. The system of the control signals will now be explained with the example of quick stop. The signal can be provided on various binary inputs or via fieldbus. The user makes the selection with a selector (A62 here). In addition, an indicator parameter exists which shows the signal status (A302 here).
10 Parameterizing in-/outputs Operating Manual All available parameters can be entered in the source parameters. WE KEEP THINGS MOVING To be able to poll application status signals, the signals must be allocated to an output (BA, AA, parameter). There is a source parameter for each output in which the signals available for the particular application can be selected / inscribed. Source parameters F61 and F62 are used for the binary outputs BA1 and BA2 shown in the diagram.
11 Communication between inverter and PC Operating Manual 11 Communication between inverter and PC Communication between PC and inverter is established with a serial connection. A cable (cat. no. 41488) is connected to a serial interface on the PC and to terminal X3 of the inverter as shown in the adjacent figure. PC 2 Inverter 2 3 3 4 FDS cable G3 ID. No. 41488 5 4 5 Housing Fig.
11 Communication between inverter and PC Operating Manual used. In this case, you can use the global settings of POSITool. The global parameterization takes place in the menu Extras/Options in the dialog screen General (see Fig. 11-2). Fig.
11 Communication between inverter and PC Operating Manual First case: Different configurations When POSITool determines that inverter and PC have different configurations, the dialog screen shown in Fig 11-3 appears. You have the following choices, • Transfer the configuration in POSITool to the inverter ( ) or • Load the configuration of the inverter to POSITool ( , reverse documentation) If you want to check the differences between the applications, press the Details button ( ).
11 Communication between inverter and PC Operating Manual When online mode is concluded with a partial reverse documentation, the data record is marked as reverse documentation and parameter values can no longer be changed. The data record cannot be converted in a configuration or transferred again to the inverter. Utilizing memory space When the configuration is loaded, the memory requirements of the data record are compared with existing memory space on the inverter.
11 Communication between inverter and PC Operating Manual If you want to check the differences between the parameters in POSITool and the inverter, press the Details button ( ). POSITool then indicates the differences in a dialog screen in which the values of the parameters in POSITool and the inverter are listed. Ergebnis NOTICE After being loaded to the inverter the application is not saved safe from power failures! X To do this, execute A00 Save values. Fig.
12 Service Operating Manual 12 Service This chapter lists various service jobs and explains their performance. 12.1 Replacing inverters This chapter provides you with an introduction to the simple replacement of two inverters without additional aids. Only the Paramodule from the replaced inverter must be used on the new inverter. In the Paramodule, the action A00 save values stores the programming and the parameterization of the inverter safe from a power failure.
12 Service Operating Manual 4 Plug Paramodule into the inverter to be installed! Inverter to be installed 5 Remove the inverter to be replaced and install the new inverter. Adhere to the mounting instructions! 6 Schließen Sie die Versorgungsspannung an. Ö During startup the inverter loads the configuration from Paramodule and continues using the application of the previously installed inverter. 7 Validate the Safe Torque Off safety function. See also operating instructions ASP 5001, ID 442181.
12 Service Operating Manual 3 Remove the Paramodule from the inverter. 4 Install the new Paramodule (Paramodule with changed application) on the inverter! 5 Connect the power supply. WE KEEP THINGS MOVING Ö During startup, the inverter loads the configuration and the new application from the Paramodule and accepts these. ID 442281.
12 Service Operating Manual 12.3 Copying Paramodule The following section describes how to copy a Paramodule so that an application can be utilized in additional inverters. Proceed as shown below: 1 Start the action A00 save values. Wait until the action has been concluded with the result 0:error free. 2 Remove the Paramodule from the inverter. 3 Install the new Paramodule on the inverter! 4 Start the action A00 save values. Wait until the action has been concluded with the result 0:error free.
12 Service Operating Manual 12.4 Replacing the firmware The following section describes how to replace the firmware of an inverter. WARNING! Danger of injury or property damage due to unsecured loads. During the firmware download, the control and the power unit of the inverter are switched off. This means that unsecured loads on the drive may slip through. X Secure the drive load before beginning the firmware download.
12 Service Operating Manual Replacing the firmware 1 Start the program Download.exe. Ö The following dialog screen appears: 2 Select the language in which the download is to be presented by pressing one of the flag buttons. 3 Press the button Next. 4 Read the safety guidelines. 5 If you accept the safety guidelines, check the box Accept safety guidelines. ID 442281.
12 Service Operating Manual 6 Press the OK button. Ö The following dialog screen appears: 7 Select the mot file which is to be loaded to the inverter. 8 Press the Open button 9 In the lower part of the screen set the options with which the download is to be executed. 10 Confirm the check box Next >>. Ö The following dialog screen appears: 11 Press the button Download per Software start.... Ö The firmware download is started. ID 442281.
12 Service Operating Manual 12 Wait until a dialog message reports that the firmware was saved to the inverter. Ö You have performed the firmware download. If the download failed, check the following points: 1. After you pressed the button Download per Software start..., the following instruction appears after a certain amount of time: Switch off and on again the control section of the connected inverter .... Switch the power supply on X11 off and on again to continue with the download.
12 Service Operating Manual A00 Save values When you activate A00.0, the inverter's current configuration and the parameter values are stored in Paramodule, safe from loss due to a power failure. After power-off, the inverter starts with the configuration stored in Paramodule. When it is determined during the saving procedure that the configuration data in Paramodule and the inverter are identical, only the parameters are stored. This speeds up the procedure.
12 Service Operating Manual 12.5.2 Actions with enable Actions which require that the motors be energized before these actions can be executed: • B41 Autotune motor • B42 Optimize current controller • B43 Winding test • D96 Reference value generator Execute Executing actions with enable 1 Change to the device state Ready for switch on. 2 Set the first element of the action to the value 1 (e.g., B40.0 = 1). 3 Enable the motor. Ö Element 1 indicates the progress of the action (e.g., B40.1 = 33 %).
12 Service Operating Manual You can read the following results from the third element (B41.2): 0: error free: The action was executed without errors and concluded. 1: abortedn: The action was aborted by turning off the enable. B42 Optimize current controller NOTICE During the action, the motor turns at approx. 2000 Rpm.
12 Service Operating Manual During activation, the enable must be inactive. If you have started the action in B43.0, you must activate the enable. After the action was concluded, you must deactivate the enable again. During the action, the cycle time is set internally to 32 msec. You can read the following results from the third element (B43.2): 0: error free: The action was executed without errors and concluded. 1: aborted: The action was aborted by turning off the enable.
13 Diagnosis Operating Manual 13 Diagnosis 13.1 LED The LEDs on the front of the inverter give you a quick overview of the state of the inverter. A green and a red LED which light up in different combinations and frequencies provide information on the device's status based on the following table. ERROR RUN (green) (red) Fig.
13 Diagnosis Operating Manual 13.2 Display The display gives the user a detailed response message on the state of the inverter. In addition to the indication of the parameters and events, the device states are shown. The display permits an initial diagnosis without additional aids. 13.2.1 General After the self-test of the inverter, the operation indication appears on the display.
13 Diagnosis Operating Manual Error during active configuration Events during active configuration are used to monitor the device during operation. The reaction to one of these events can be set in four levels - inactive, message, warning or fault. 1. When an event is parameterized as a message, it is shown flashing at the bottom of the display. An application is not affected by a message (i.e., the top part of the display does not change). A message is not acknowledged.
13 Diagnosis Operating Manual ...during device startup During device startup, configuration and parameters, flags and signal values are loaded from Paramodul. Afterwards the configuration is started. During both steps detailed error messages can be generated. When a fault occurs during loading from Paramodul, "*ParaModuleERROR" appears in the top line. When a fault occurs while the configuration is being started, "*ConfigStrtERROR" appears.
ID 442281.00 13.3 Events 13.3.1 31:Short/ground. Resolution Level Response Fault counter The hardware short-circuit switch-off is active. The output current is too high. Malfunction The motor continues to coast. The brake chopper Z31 cuts out. Any existing brakes are engaged if they were not released via F100 independent of the device controller. Possible cause Test Measure Acknowledgement Interwinding fault Check the motor. Replace the motor.
ID 442281.00 13.3.3 33:Overcurrent Resolution Level The total motor current exceeds the permit- Malfuncted maximum value. tion Response Fault counter The motor continues to coast. Any existing brakes Z33 are engaged if they were not released via F100 independent of the device controller. Possible cause Test Measure Acknowledgement Acceleration times too short Extend the ramps. Apply this setting for operation. Incorrectly set torque limits in the C03 and C05 parameters.
ID 442281.00 13.3.4 34:Hardw.fault Resolution Level Response Fault counter There is a hardware fault. Malfunction The inverter can no longer be enabled. Z34 Cause Description Measure Acknowledgement 1:FPGA Fault when loading the FPGA 2:NOV-ST Faulty power stage memory (EEPROM) Please contact our service department, see section 1.
ID 442281.00 13.3.5 35:Watchdog Resolution Level Response Fault counter The watchdog of the microprocessor is activated. Malfunction The motor continues to coast. The brake chopper is switched off while the inverter restarts. Any existing brakes are engaged if they were not released via F100 independent of the device controller. Z35 Possible cause Test Measure Acknowledgement The microprocessor is used to capacity or faulty.
ID 442281.00 13.3.6 36:High voltage Resolution Level The voltage in the intermediate circuit exMalfuncceeds the permitted maximum (DC link volt- tion age display in E03). Possible cause Response The motor continues to coast. The brake chopper is Z36 switched off as long as the malfunction is present. Any existing brakes are engaged if they were not released via F100 independent of the device controller.
ID 442281.00 13.3.7 37:Encoder Resolution Level Response Fault counter Error due to encoder Malfunction The motor always coasts except when U30 Emergency stop is activated. Caution: The reference is deleted for positioning applications due to the event 37:Encoder. Referencing must be repeated after acknowledgement. If the encoder is not connected when switching on the control part power supply, the encoder supply is permanently switched off.
ID 442281.00 Cause Description Measure Acknowledgement 8:X4-EnDatCRC Errors accumulate during data transfer. • Check the connection and shielding of the encoder cable. Reduce the electromagnetic interference. Please contact our service department, see section 1.4 Further support programmed acknowledgement Check the encoder cable Check whether the specification of the resolver matches the specifications of STÖBER ANTRIEBSTECHNIK. Please contact our service department, see section 1.
ID 442281.00 Cause Description Measure 17:X140-wire break A wire break was detected at X120. • • • • • 18:X120-Timeout No cycle signal was detected from the SSI master. • • • • • 19:X4 double tr. Encoder has not responded for too long. • • • • 71 programmed acknowledgement Check the connection and shielding of the encoder cable. Reduce the electromagnetic interference. programmed acknowledgement Check the encoder cable Check whether a suitable encoder is connected.
ID 442281.00 Cause Description Measure Acknowledgement 21:X4-Wire break A wire break from one or more tracks was detected. • • Check the encoder cable Please contact our service department, see section 1.4 Further support programmed acknowledgement 22:AX5000 Acknowledgement for axis switchover did not occur. Check the wiring between the inverter and POSISwitch AX 5000. programmed acknowledgement 23:AX5000required A POSISwitch AX 5000 was projected but not connected.
ID 442281.00 Cause Description Measure 29:AX5000/IncEnc A faulty POSISwitch AX 5000 op- • tion at X4 or a wire break in the A- • track for an incremental encoder was detected. 30:Opt2 incomp Option 2 is not the latest version. 31:X140EnDatAlar The EnDat® encoder at X140 re- • ports an alarm. • Switch the inverter off and back on again. programmed acThe encoder is faulty. Please contact our service de- knowledgement partment, see section 1.
ID 442281.00 Cause Description Measure 35:battery empty When switching on the inverter, it was determined that the voltage of the battery has fallen below the minimal voltage of the encoder. Referencing of the axis has been deleted. The backup battery is no longer able to retain the position in the encoder over the time during which the inverter in switched off. • • 13.3.8 Acknowledgement Referencing the axis.
ID 442281.00 13.3.9 39:TempDev i2t Resolution Level The i2t model for the invert- Inactive, message, warner exceeds 100 % thermal ing or malfunction can be overload. parameterized in U02 Response Fault counter When triggering an event, a current limit initially takes place in the servo and vector control control types. At the same time, a fast stop is triggered as a malfunction when parameterizing in U02. Reducing the current can cause the fast stop to no longer perform correctly.
ID 442281.00 13.3.10 40:Invalid data Resolution Level Response Fault counter A data error was detected when initializing the non-volatile memory. Malfunction The inverter cannot be enabled. Z40 1:Error 3:dataSecurity Low level write/read error or timeout. The inverter must be sent in for repair. Please contact our service deunknown data block partment, see section 1.4 Further Block has no data security. support 4:CheckSum Block has a check sum error. 5:R/O Block is r/o.
ID 442281.00 Cause Description Measure 32:el. mot-type no name plate data available • • 33:el.typeLim Name plate parameter can not be en- • tered (limit value or existence). • 48:optionBoard2 Error in memory of option 2 for REA 5000 and XEA 5000 or XEA 5001. Acknowledgement For STÖBER standard motor: Switch the device on/off Please contact our service deor programmed acpartment, see section 1.
ID 442281.00 13.3.11 41:Temp.MotorTMS Resolution Level Response Fault counter Motor temperature sensor reports overtemperature (connection clamp X2). Warning and malfunction can be parameterized in U15. The parameterized malfunction reaction in the A29 parameter. Z41 Possible cause Test Measure Acknowledgement The motor temperature sensor is not connected. Check whether the motor temperature sensor is connected to X2 and whether the wiring is OK. Connect the cable properly.
ID 442281.00 13.3.12 42:TempBrakeRes Resolution Level Response Fault counter The i2t model for the braking resistor exceeds 100% load. Malfunction The parameterized malfunction reaction in the A29 parameter. Note that this event often results in the triggering of Event 36: Overvoltage. In this case, the motor coasts. Z42 Possible cause Test Measure Acknowledgement The braking resistor may not be designed according to the application.
ID 442281.00 13.3.14 45:oTempMot. i2t Resolution Level Response The i2t model for the motor reaches 100% load. Parameterized as inactive, The parameterized malfunction reaction in the message or warning in U10 A29 parameter. and U11. Possible cause Test Measure The motor is overloaded Check whether the operating condi- • tions have caused the motor to overheat (load state, ambient temperature of the motor, etc.).
ID 442281.00 13.3.15 46:Low voltage Resolution Level Response A problem with the supply voltage or DC link voltage was detected. • The parameterized malfunction reaction in the Z46 A29 parameter for cause 1 and 2. For cause 3, the motor always coasts except when U30 Emergency stop is activated.
ID 442281.00 13.3.16 47:TorqueLimit Resolution Level Response Fault counter The maximum torque permitted for static Can be paThe parameterized malfunction reaction in the operation is exceeded in the control rameterized in A29 parameter. types of servo control, vector control or U20 and U21 sensorless vector control (E62 act. pos. T-max, E66 act. neg. T-max). Note that in many cases, operation at the torque limit is desirable.
ID 442281.00 13.3.17 52:Communication Resolution Level Communication malfunction Malfunction Response Fault counter Z52 1:CAN LifeGuard The device detects the Life-Guarding Check the CANOpen master. event (master no longer sends any Remote Transmit Request).
ID 442281.00 Cause Description 4:PZD-Timeout • • Measure Failure of the cyclic data connec- • tion (PROFIBUS master no longer sends) or connection is faulty • or PROFINET IO controller no longer sends or the connection is faulty) Check the PLC (RUN switch, set cycle time). Check the wiring Acknowledgement Switch off/on the Esc key of the device at the front of the inverter or rising flank of the enable signal or programmed acknowledgement 5:USS Failure of cyclic data connection (USS).
ID 442281.00 Cause Description Measure Acknowledgement 7:EtherCAT-DcSYN If the inverter is synchronised to EtherCAT by means of the Distributed Clock, the "SYNC 0" synchronisation signal is checked by a watchdog. If this SYNC 0 signal remains for a certain time (that can not be parameterized), this cause is triggered. This cause can only be triggered for EtherCAT with synchronization by the Distributed Clock. • • Switch the device off/on or programmed acknowledgement.
ID 442281.00 Cause Description Measure 11:IGB Sync Erro The synchronisation within the inverter is faulty as the configuration was stopped by POSITool. This cause can only occur when the IGB state = 3:Motionbus and the motor is powered. • 12:IGB ConfigTim An IGB Motionbus consumer module or producer module in the graphical programming was called up at the wrong time. The module was called up too early or closed too late.
ID 442281.00 13.3.18 55:OptionBoard Resolution Level Error when operating with option board. Malfunction Response Fault counter The parameterized malfunction reaction in the A29 parameter. Z55 Measure 1:CAN5000Failure CAN 5000 was detected, installed and failed. • • 2:DP5000Failure DP 5000 was detected, installed and failed. Uninstall and reinstall the option. Switch the device on/off or Replace the option.
ID 442281.00 Cause Description Measure 9:ECS5000failure ECS 5000 was detected, installed and failed. • • 10:24Vfailure Failure of 24V supply for XEA 5001 or LEA 5000. Check and, if necessary, correct the 24V supply of the option. 11:SEA5001failure SEA 5001 was detected, installed and failed. • • Uninstall and reinstall the option. Switch the device on/off or Replace the option. programmed acknowledgement 12:REA5001failure REA 5001 was detected, installed and failed.
ID 442281.00 13.3.19 56:Overspeed Resolution Level Response Fault counter The measured speed is larger than C01 x 1.1 + 100 rpm. Malfunction The motor always coasts (from V5.0D) except Z56 when U30 Emergency stop is activated. Any existing brakes are engaged if they were not released via F100 independent of the device controller. Measure Incorrect parameterization of the encoder Check the parameterization of the encoder, e.g. the line number of the incremental encoders.
ID 442281.00 13.3.20 57:Runtime usage Resolution Level Response Fault counter The cycle time of a real time cycle was exceeded. Malfunction The parameterized malfunction reaction in the A29 parameter. Z57 Cause Description Measure 2:RT2 Cycle time of real time task 2 exceed- The inverter must be sent in for reed (1 ms). pair. Please contact our service department, see section 1.4 Further support 3:RT3 Cycle time of real time task 3 exceed- Set a higher cycle time in A150.
ID 442281.00 13.3.21 58:Grounded Resolution Level Unbalanced motor currents were detect- Malfunction ed. This involves a hardware from the power stage for MDS 5000 size 3 or SDS 5000 size 3. Response Fault counter The motor continues to coast. Any existing brakes are engaged if they were not released via F100 independent of the device controller. The brake chopper is switched off as long as the malfunction is present.
ID 442281.00 13.3.23 60-67:Application events 0-7 Resolution Level Response Fault counter Application-specific or due to free programming option; can be separately programmed for each axis • Message/warning: Evaluation occurs in 256 ms cycle. • Malfunction: Evaluation occurs in parameterized cycle time (A150) Can be paThe parameterized malfunction reaction in the rameterized in A29 parameter. the U100, U110, U120, etc. up to U170 system parameters.
ID 442281.00 13.3.25 69:Motor connect. Resolution Level Response Fault counter Motor connection error Can be parameterized as inactive or malfunction in U12 The parameterized malfunction reaction in the A29 parameter. Z69 Cause Description Measure 1:motorNotDiscon The protection did not open during Replace the protection. the axis change. This cause can only be determined when at least two phases stick and the intermediate circuit is loaded (see E03).
ID 442281.00 13.3.26 70:Param.consist Resolution Level Response Fault counter Conflicting parameterization. Malfunction A malfunction is only triggered when enabled for faulty parameterization. Z70 Measure Acknowledgement 1:Encoder type The B20 control type is set to servo but no corresponding encoder is selected (B26, H.. parameter). Correct the parameterization.
ID 442281.00 Cause Description Measure Acknowledgement 6:Torque limit When using the values entered in C03 or C05, the maximum current of the inverter is exceeded. Enter lower torque limits. Correct the parameterization. Switch the device on/off or programmed acknowledgement 7:B26:SSI-Slave SSI slave must not be used as a mo- Correct the parameterization. tor encoder (synchronisation problems). Switch the device on/off or programmed acknowledgement 8:C01>B83 C01 must not be larger than B83.
ID 442281.00 13.3.27 71:Firmware Resolution Level Response Fault counter A firmware error was detected. Malfunction Causes 1 and 2 only occur when the device starts so that the inverter can not be enabled. Cause 3 can also occur during operation. Z71 Cause Description Measure Acknowledgement 1:FW defective Only for SDS 5000: An active firmware error was detected or faulty firmware was detected in the firmware download memory.
ID 442281.00 13.3.28 72:Brake test Resolution Level Response For active brake management in the SDS 5000, the time set in B311 has elapsed without the B300 Brake test action having been performed. Message until the time set This malfunction only occurs with the enable in B311Timeout for brake switched off. testB300 has elapsed twice and afterwards a malfunction occurs.
ID 442281.00 13.3.29 73:Ax2braketest Resolution Level Response For active brake management in the SDS 5000, the time set in B311 has elapsed without the B300 Brake test action with active axis 2 having been performed. Message until the time set This malfunction only occurs with the enable in B311Timeout for brake switched off. testB300 has elapsed twice and afterwards a malfunction occurs.
ID 442281.00 13.3.30 74:Ax3braketest Resolution Level Response For active brake management in the SDS 5000, the time set in B311 has elapsed without the B300 Brake test action with active axis 3 having been performed. Message until the time set This malfunction only occurs with the enable in B311Timeout for brake switched off. testB300 has elapsed twice and afterwards a malfunction occurs.
ID 442281.00 13.3.31 75:Ax4braketest Resolution Level Response For active brake management in the SDS 5000, the time set in B311 has elapsed without the B300 Brake test action with active axis 4 having been performed. Message until the time set This malfunction only occurs with the enable in B311Timeout for brake switched off. testB300 has elapsed twice and afterwards a malfunction occurs.
ID 442281.00 13.3.32 #004:illeg.Instr Resolution Level Response An unknown operation code was detected. Malfunction The motor coasts, the microprocessor is stopped and all device functions are inoperable. Possible cause Test Measure Acknowledgement Error in code memory (bit dumped, permanent). Reestablish the operating conditions at the time of the error and check whether the error occurs again. • Switch inverter off/on EMC error: Check the wiring for EMC-compliant design.
ID 442281.00 13.3.34 #009:CPU AddrErr Resolution Level Response The address for data access is invalid. Malfunction The motor coasts, the microprocessor is stopped and all device functions are inoperable. Possible cause Test Measure Acknowledgement Error in code memory (bit dumped, permanent). Reestablish the operating conditions at the time of the error and check whether the error occurs again. • Switch inverter off/on EMC error: Check the wiring for EMC-compliant design.
ID 442281.00 13.3.36 *ParaModul ERROR:update firmware! Resolution Level Response The versions of configuration and firmware do not match. — The configuration does not start. Possible cause Test Measure Old firmware version — Apply a suitable configuration or firm- — ware. 13.3.37 Acknowledgement *ParaModul ERROR: file not found Resolution Level Response The Paramodule file can not be read. — The configuration does not start.
ID 442281.00 13.3.38 *ParaModul ERROR: Checksum error Resolution Level Response A checksum error was detected when load- — ing from the Paramodule. The configuration does not start. Possible cause Test Measure Acknowledgement Memory bit dumped. — Apply a suitable configuration via POSITool and then save it (A00) — 13.3.39 *ParaModul ERROR: ksb write error Resolution Level Response An error was detected when writing the con- — figuration in the configuration memory.
ID 442281.00 13.3.40 *ConfigStartERROR parameters lost Resolution Level Response No parameter values are saved in the Paramodule. — The configuration does not start. Possible cause Test Measure Acknowledgement The control part was switched off while A00 was active. — • — 13.3.41 • Apply a suitable configuration via POSITool and then save it (A00) Replace the Paramodule. *ConfigStartERROR remanents lost Resolution Level Response No flag values are saved.
ID 442281.00 13.3.42 *ConfigStartERROR unknown block Resolution Level Response The versions of configuration and firmware do not match. — The configuration does not start. Possible cause Test Measure The configuration saved in the — Paramodule originates from a newer inverter firmware that recognises more system modules. 13.3.43 Acknowledgement Apply a suitable configuration or firm- — ware via POSITool.
ID 442281.00 13.3.44 *ConfigStartERROR unknown scale Resolution Level Response The versions of configuration and firmware do not match. — The configuration does not start. Possible cause Test Measure The configuration saved in the — Paramodule originates from a newer inverter firmware that recognises more scaling functions. 13.3.45 Acknowledgement Apply a suitable configuration or firm- — ware via POSITool.
ID 442281.00 13.3.46 *ConfigStartERROR unknown post-wr Resolution Level Response The versions of configuration and firmware do not match. — The configuration does not start. Possible cause Test Measure The configuration saved in the Paramodule originates from a newer inverter firmware that recognises more PostWrite functions. — Apply a suitable configuration or firm- — ware via POSITool. 13.3.
ID 442281.00 13.3.48 *ConfigStartERROR unknown hiding Resolution Level Response The versions of configuration and firmware do not match. — The configuration does not start. Possible cause Test The configuration saved in the Para- — module originates from a newer inverter firmware that knows more hide functions (hide parameters that should be visible depending on other parameters). 13.3.49 Measure Acknowledgement Apply a suitable configuration or firm- — ware via POSITool.
WE KEEP THINGS MOVING Notes ID 442281.
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