REPAIR MANUAL
CONTENTS GROUP 0: GENERAL General warranty terms ..................................................................................................................................... 2 Technical characteristics : - Light quadricycles category L6e ........................................................................................................................ 3,4 - Heavy quadricycles category L7e .....................................................................................................
REPAIR MANUAL General 0 INDEX General terms of warranty ...................................................................................... 2 Technical characteristics Light quadricycles category L6e ....................................................................... 3,4 Heavy quadricycles category L7e ..................................................................... 5,6 Checks to perform before delivering the vehicle .....................................................
REPAIR MANUAL General 0 GENERAL TERMS OF WARRANTY 1. All new vehicles in the AIXAM range are guaranteed for a period of two years from their delivery to the client, against all defects or manufacturing flaw. All spare parts or accessories sold by AIXAM are guaranteed against any defect or manufacturing flaw for a period of one year from the date of delivery to the customer. 2.
REPAIR MANUAL 0 General TECHNICAL CHARACTERISTICS Light quadricycle category L6e GENERAL CITY Genre Type and version Steering wheels Drive wheels CROSSLINE Light quadricycle category L6e SV43AF Front Front SV42AF DIMENSIONS (mm) CITY Front track width Rear track width 1345 1345 1345 1345 Wheelbase 1795 2000 524 401 2720 1500 1470 524 466 2990 1500 1540 Front overhang Rear overhang Overall length Overall width Height WEIGHT (kilograms) CROSSLINE CITY CROSSLINE Gross vehicle weight ratin
REPAIR MANUAL 0 General TECHNICAL CHARACTERISTICS Heavy quadricycle category L7e GENERAL CROSSLINE Genre Heavy quadricycle category L7e Type and version ST62AF / ST92AF Steering wheels Drive wheels DIMENSIONS (mm) Front Front Front track width Rear track width 1345 1345 2000 Wheelbase 524 Front overhang Rear overhang 466 Overall length 2990 Overall width 1500 Height WEIGHT (kilograms) 1540 Gross vehicle weight rating 675 Gross driving weight rating none Maximum load: On front axle
REPAIR MANUAL 0 General TECHNICAL CHARACTERISTICS MOVEMENT TRANSMISSION • • • • Gear type: continuous variable transmission Clutch type: centrifugal Control mode: automatic Transmission type: Engine → regulator → reverser reducer axle → wheels. • Maximum speed: 45km/h light quadricycle category L6e • Maximum speed: 75km/h heavy quadricycle category L7e. SUSPENSION • Front: independent wheels, pseudo Mac Pherson type, double effect hydraulic telescopic shock absorbers and helical springs.
REPAIR MANUAL General 0 CHECKS PERFORMED BEFORE VEHICLE DELIVERY: •Check of closing and locking of all closing panels (doors, windows, hood, liftback, glove compartment,….) •Check of the board tooling. •Level check: - engine oil - reverser axle oil - washer fluid - brake fluid - coolant and antifreeze protection check •Sealing check: - brake circuit - cooling circuit •Tire pressure check, including the spare wheel.
REPAIR MANUAL 0 General WORK TO BE PERFORMED AT SERVICING INTERVENTIONS AND CHECKS TO PERFORMED UPON SERVICING engine oil draining and renewal with oil filter change First servicing at 1000 km or 1 year Servicing at 5000 km or 1 year and every 5000 km o o draining the reverser axle and oil change o oil level check on the reverser axle (top up if necessary) check of the level of coolant (top up if necessary) o o o o check sealing of the cooling circuit check of the level of brake fluid (top up
REPAIR MANUAL General 0 VEHICLE IDENTIFICATION 1-SERIAL NUMBER COLD PUNCH The serial number is punched on the right-hand cross-member, inner side of the car, under the right-hand seat slider. 2-MANUFACTURER PLATE The manufacturer plate is riveted to the right-hand stringer on the inner side of the car, next to the engraved serial number.
REPAIR MANUAL 0 TIGHTENING TORQUES FUNCTION Torque in Nm SCREW COEF M8*20 2 18,4 27,6 Mini Maxi M8*35 2 18,4 27,6 M8*20+nylstop 2 Steering column nylstop M8 3 Steering joint (cardan) M8*35+nylstop 1 Steering rack M10*60 2 Tie rod Nylstop M10*1,25 2 Steering wheel M12 torx 1 Handbrake M8*20 2 Master Cylinder M8*25+nylstop 2 Banjo bolt limiter Thin thread banjo bolt 4 Brake pedal M 6 x 16 1 Safety belt (upper screw) 7/16' 20 UNF 2 Safety belt (lower screw) 7/16'
REPAIR MANUAL KUBOTA Z402 and Z602 engines 1 INDEX KUBOTA Z402 and Z602 engines: Cooling system .................................................................................................... 2 Lubrication system ............................................................................................... 3 Injection system ................................................................................................... 4 to 7 Tightening torques Z402 ......................................
REPAIR MANUAL KUBOTA Z402 and Z602 engines 1 Cooling system Forced circulation cooling system with water pump. Temperature regulation is ensured by a thermostat fastened on the upper water manifold of the cylinder head. The thermostat is controlled as defined below: Start of thermostat valve opening Full opening of the thermostat valve 69.5 to 72.5 °C 85 °C The water pump is centrifugal and driven by the accessory belt.
REPAIR MANUAL KUBOTA Z402 and Z602 engines Lubrication system 1 : Rocker 2 : Pressure switch 3 : Rocker ramp 4 : Valve 5 : NA on 400 6 : Distribution 7 : Crankshaft 8 : Oil pump 9 : Strainer 10 : Overpressure valve 11 : Oil filter 12 : Push rod 13 : Indexed push rod 14 : Camshaft 15 : Injection pump 16 : Piston A: Filter OK B: Clogged filter Quantity of Z402 oil: 1.80 litres Quantity of Z602 oil: 2.
REPAIR MANUAL KUBOTA Z402 and Z602 engines Injection system The injection pump delivers the quantity of fuel required to meet the driver's demand. The injection pump preserves the engine of any overspeeding and ensures idle running stability. The injection pump controls engine stopping when requested. It is divided into four separate parts: - Low pressure High pressure Regulation Control The low pressure circuit comprises the: 1. Fuel tank 2. Strainer 3. Fuel pre-filter 4. Supply pump 5.
REPAIR MANUAL KUBOTA Z402 and Z602 engines 1 Adjusting and tuning The basic adjustments are located on the injection pump or injection pump housing. 1. Engine Stop 2. Min acc. stop 3. Max acc. stop 4. Acceleration lever 5. Idle adjust screw 6. Engine stop lever 7. Max load adjust screw Idle adjust Idle adjustment is made from screw 5. However, idle speed must be reduced by 50 rpm by the min acceleration stop (2) and compensated with the idle adjust screw (5) to avoid untimely engine stalling.
REPAIR MANUAL KUBOTA Z402 and Z602 engines Regulation principle 1. Accelerator lever 2. Starting spring 3. Regulation lever 4. Regulation spring 5. Intermediate regulation lever 6. – 7. – Centrifugal regulator 8. – 9. – 10. Pump camshaft 11. Idle spring 12. Accelerator control 13.
REPAIR MANUAL KUBOTA Z402 and Z602 engines 1 Upon starting: Spring 2 drives lever 3 to the maximum flow position, the control rod is in the maximum flow position. When the engine starts, the centrifugal force applied to the regulator is stronger that the cold start spring, hence lever 3 is pushed to the minimum flow position, and the control rod pushes the idle spring 11. At idle: Centrifugal force applied to the regulator is sufficient to maintain lever 3 and the control rod on idle spring 11.
REPAIR MANUAL 1 KUBOTA Z402 and Z602 engines TIGHTENING TORQUES Z402 The screws, bolts and nuts must be tightened at the torque specified using a torque wrench. Several screws, bolts and nuts, such as those on the cylinder head, must be tightened in a specific sequence and torque. 1. Tightening torques for screws, bolts and nuts for particular use For screws, bolts and nuts marked « * » in the table, smear the threading and seats with motor oil before tightening.
REPAIR MANUAL KUBOTA Z402 and Z602 engines 1 TIGHTENING TORQUES Z602 Tightening torques for screws, bolts and nuts for particular use For screws, bolts and nuts marked « * » in the table, smear the threading and seats with motor oil before tightening. The letter « M » of dimension x pitch means that the dimension of the screw, bolt or nut relies on the metric system. The dimension is the nominal outer diameter of the threadings in mm. The pitch is the nominal distance in mm between two threads.
REPAIR MANUAL KUBOTA Z402 and Z602 engines 1 REPAIR Anomaly Possible cause No fuel Fill up Air in the supply circuit Purge the air Water in the supply circuit Change the fuel and repair or change the supply system Clogged supply duct Clean Clogged fuel filter Clean or change Fuel or oil viscosity too high Use the fuel or motor oil specified Low hexadecane index fuel Use the fuel specified Fuel leak due to bad tightening of a fastening nut on the injection duct Tighten the nut Bad injecti
REPAIR MANUAL KUBOTA Z402 and Z602 engines 1 REPAIR (cont’d) Anomaly Possible cause Clogged or dirty fuel filter Clogged air filter Fuel leak due to bad tightening of a fastening nut on the injector duct The engine does not run regularly Bad operation of the injection pump Solution Clean or change Clean or change Retighten the nut Repair or change Bad injector opening pressure Stuck or clogged injector Faulty regulator operation Excess motor oil Adjust Repair or change Repair Reduce to level specifie
REPAIR MANUAL KUBOTA Z402 and Z602 engines 1 REPAIR (cont’d) Anomaly Fuel mixed with lubrication oil Water mixed with lubrication oil Possible cause Solution Worn injection pump plunger Change the pump element or pump Faulty injector Injection pump Faulty cylinder head gasket Flaky casing or cylinder head Low motor oil Clogged strainer Discharge valve stuck by dirt Repair or change the injector Change Change Change Top up Clean Clean Fatigue or broken discharge valve spring Change Low oil pressure
REPAIR MANUAL LOMBARDINI 523 MPI engine COOLING SYSTEM 3. 4. 5. 6. 7. 8.
REPAIR MANUAL LOMBARDINI 523 MPI engine LUBRICATION SYSTEM 1. Pressure switch 2. Rocker stud 3. Connecting rod head stud 4. Oil filter cartridge 5. Main bearing stud 6. Oil change plug 7. Oil gauge 8. Vent 9. Oil fill plug 10. Camshaft 11. Oil pressure adjust valve 12. Oil pump 13. Crankshaft 14. Oil suction filter 15. Hydraulic push rod Oil quantity (with filter) = 1.3 litres Oil quantity (without filter) = 1.
REPAIR MANUAL LOMBARDINI 523 MPI engine INJECTION SYSTEM 1. Filling pipe 2. Tank 3. Fuel pump / gauge plant 4. Filter 5. Supply duct 6. Injector supply pipe 7. Injector 8. Pressure regulator 9. Injector holding spring 10. Pressure regulator return pipe 11.
REPAIR MANUAL 1 LOMBARDINI 523 MPI engine TIGHTENING TORQUES The following tables indicate the tightening torques for standard screws and main components. The tightening torques are also indicated with the tightening methods and sequences, in the indications of fitting of components and/or the plant.
REPAIR MANUAL LOMBARDINI 523 MPI engine 1 TIGHTENING TORQUES Table of tightening torques for the main components DESCRIPTION Connecting rod Rocker cover Casing (crankshaft fastening screws) Casing (one-piece fastening screws) Timing belt roller nut Rocker stud holder nut Oil sealing ring flange screw (flywheel side) Crankshaft pulley screw (timing side) Camshaft pulley screw Timing shaft bearing panel Camshaft holder flange Small closing flange Suction manifold fastening screw Revolution sensor holder fa
REPAIR MANUAL 1 LOMBARDINI 523 MPI engine Damaged catalyst White smoke Blue smoke Crackling Noise (beating or rattling) High consumption Low performance Jolting acceleration Jolting once idle running stabilized Jolting upon reacceleration The engine stops sometimes The engine stops at idle Idle running too low Idle running too high Unstable idle running Overheating motor Difficult starting with warm engine Difficult starting with cold engine The engine does not start REPAIR Table of pr
REPAIR MANUAL Reverser bridge 3 INDEX Reverser axle ....................................................................................................... 2 Transmission ....................................................................................................... 3 Regulator set VSP 2000 LP2 version 2................................................................
REPAIR MANUAL Reverser bridge REVERSER BRIDGE 3
REPAIR MANUAL TRANSMISSION TRANSMISSION 3
REPAIR MANUAL REGULATOR ASSEMBLY 3 REGULATOR ASSEMBLY VSP 2000 – LP2 – VERSION 2 INDEX Important note...................................................................................................... 5 Maintenance frequency........................................................................................ 5 Tools required for handling .................................................................................. 6 Parts of the regulator ....................................
REPAIR MANUAL REGULATOR ASSEMBLY 3 IMPORTANT NOTE All installation, servicing and repair operations must be performed only by skilled personnel. This symbol identifies operations with a risk of severe injury if the instructions are not observed. This symbol identifies a step with a risk of damaging parts or malfunction of the components. CVTech waives any liability for any damage or injury resulting from bad comprehension of the text, inappropriate use of the regulator or the tools recommended.
REPAIR MANUAL 3 REGULATOR ASSEMBLY TOOLS REQUIRED FOR HANDLING Flat blade screwdriver Socket 17mm and 30mm Hammer *Led pulley puller OE17 Torque wrench Retaining ring pliers Three legged puller Vise Press or press drill * Pulley removal tool 0MDP17 * Leading pulley puller OE13 Please note that the use of impact tools is not recommended.
REPAIR MANUAL REGULATOR ASSEMBLY REGULATOR PARTS The regulator is composed of three main elements: Leading pulley (3) Led pulley (7) Belt (10) 1. Flywheel 2. Gearbox 3. Leading pulley 4. Lock washer 5. Hex head screw (fastening) 6. Key 7. Led pulley 8. Lock washer 9. Hex head screw (fastening) 10.
REPAIR MANUAL REGULATOR ASSEMBLY 3 INSTALLING PULLEYS ON THE VEHICLE First of all: For a initial fitting on the vehicle, the installer must have the layout drawing. This drawing includes all specifications of the vehicle, the numbers of the pulleys and belt, as well as the dimensional geometry of the complete assembly. Cleanliness is required on all components. No lubrication product must be used. Installing the led pulley Fit the led pulley (7) onto the gearbox shaft (2) while adding the key (6).
REPAIR MANUAL REGULATOR ASSEMBLY 3 TIGHTENING THE SCREWS Once the leading and led pulleys, as well as the belt, installed, screw the two screws of the pulleys using a torque wrench to apply standardized torque. Nominal screw diameter Grade 8 mm 10 mm 8,8 8,8 Standardized torque (Newton metre) 21 to 28 42 to 54 To tighten the leading pulley, lock the engine rotation with a screwdriver or any other tool while ensuring you do not damage the parts.
REPAIR MANUAL REGULATOR ASSEMBLY REMOVING THE PULLEYS FROM THE VEHICLE Before removal, identify the rotation direction of the belt so that it turns in the same direction again upon refitting. Remove the screw (5) from the leading pulley and the screw (9) from the led pulley. Unscrew the nut holding the leading pulley in the closed position. (Use a 30mm socket) Avoid dropping the cap and blocks. (Removing free parts is preferable.
REPAIR MANUAL REGULATOR ASSEMBLY 3 Use the OE13 leading pulley puller, and if necessary use the EO17 led pulley puller (the led pulley may sometimes be removed manually). For the leading pulley: Insert the rod of the X-1720A puller inside the shaft and screw the X-1720C adapter at the end of the shaft. (pressurize it by a half-turn) Although not recommended by CVTech, a few slight hammer strokes on the puller may help to separate the leading pulley shaft from the flywheel.
REPAIR MANUAL REGULATOR ASSEMBLY 3 INSPECTING THE BELT The belt must be inspected to avoid breakage, likely to cause personal and/or material damage. Change the belt when cracks appear when turning the belt inside out. Change the belt when it reaches a width of 28.5 mm, i.e. about 2 mm narrower than the new belt.
REPAIR MANUAL REGULATOR ASSEMBLY REMOVING AND REFITTING THE PULLEYS Leading pulley 1. Fixed flange 2. Spacing washer 3. Sliding flask 4. Lower main bearing 5. Spacing washer (2mm) 6. Spacing washer (1mm) 7. Spacing washer (0.5mm) 8. Spring 9. Spacing washer (1.21mm) 10. Spacing washer (0.68mm) 11. Upper main bearing 12. Retaining washer 13. Counterweight 14. Centrifugal block 15. Assembled centrifugal block 16. Cap 17. Flat washer 18. Nut 19. Lock washer 20.
REPAIR MANUAL REGULATOR ASSEMBLY 3 Removing the leading pulley Removing the cover and centrifugal blocks Remove the nut (18) and washer (17). The cover and centrifugal blocks are now released. Inspection recommended Damage to centrifugal blocks Wear of flanges (by belt friction) Removing the sliding flask Using the 0MDP17 removing tool is indispensable to avoid sudden removal of the sliding flange (spring effect). Although less securing, a table press (see illustration) or a drill press may be used.
REPAIR MANUAL REGULATOR ASSEMBLY 3 After removing the sliding flange from the fixed flange shaft, position the latter on the removal tool in order to lower the upper main bearing (11). Lower the upper main bearing (11) to be able to remove the retaining ring (12) with a flat blade screwdriver. Rise the sliding flange slowly to remove it. Avoid dropping parts if removing is performed with a table press.
REPAIR MANUAL REGULATOR ASSEMBLY 3 Removing the fixed flange (if required) 1 Fixed flange 1a Bearing 1b Tightening ring Before each part removing step, clean the shaft carefully. Using a puller is required to prevent damaging the parts which do not require changing. Removing the tightening ring (1b) Removing the bearing (1a) Inspection Shaft damage.
REPAIR MANUAL REGULATOR ASSEMBLY 3 Refitting the leading pulley Refitting the sliding flange Refitting the sliding flange is performed by reversing the removal sequence (see removing the sliding flange). Please note to return the spacing washers to their original position. Refitting the fixed flange To refit the flange, we recommend using a press and a tube 32 mm inner diameter and length 125 mm. - As per the illustration: -Insert the bearing (1a).
REPAIR MANUAL REGULATOR ASSEMBLY Fitting the sliding flange onto the fixed flange shaft Ensure you properly centre the spacing washers (5-6 and 7) on the shaft upon assembly. Fitting the cover and centrifugal blocks Fit the three blocks as shown in the illustration. Tightening the pulley To tighten the pulley, use a torque wrench with a 30 mm socket. Apply a tightening torque of 95 to 108 Newton metre.
REPAIR MANUAL REGULATOR ASSEMBLY 3 Led pulley 1. Fixed flange 2. Sliding flask 3. Cam pad 4. Spring 5. Key 6. Cam 7. Retaining washer Removing the led pulley Please note that the spring position must be observed carefully in the sliding flange and cam. When refitting the pulley, the positions must be the same as upon removal to avoid impacting the performance of the pulley.
REPAIR MANUAL REGULATOR ASSEMBLY 3 Removing the cam Using the 0MDP17 removing tool is indispensable to avoid sudden removal of the sliding flange (spring effect). Adjust the locking screw to prevent the pulley from turning. Lower the cam (3 to 4 mm maximum) to release the retaining washer. Remove the retaining ring using appropriate pliers.
REPAIR MANUAL REGULATOR ASSEMBLY 3 Carefully refit the cam to release the shaft. Inspection Cam deterioration. Spring deterioration. Visual inspection of the components. Removing the sliding flask The cam sliders can be removed using a flat blade screwdriver. Inspection Changing the cam sliders (3) is required following the wearing of half the initial thickness X.
REPAIR MANUAL REGULATOR ASSEMBLY 3 Fixed flange The fixed flange (1) is not removable without damaging the parts. Just perform an inspection. Inspection Shaft deterioration (internal and external) Wear of the flange (by belt friction) Visual inspection. Refitting the led pulley Fitting the cam sliders on the sliding flask Fitting cam sliders (3) can be performed using a hammer. Ensure you do not damage the sliders by excessive use of the hammer.
REPAIR MANUAL REGULATOR ASSEMBLY 3 Fitting the cam Fitting the cam (6) is performed in the reverse sequence of removal. Position the spring in the cam at the position noted upon removal. Engage the cam (6) onto the shaft of the fixed flange (1) and onto the key at the same time With the fixed flange (1) locked in rotation, turn the sliding flange (2) by one third (1/3) turn counter clockwise. Lower the cam (6) to engage it onto the cam sliders (3). Fit the retaining washer (7).
REPAIR MANUAL FRONT AXLE INDEX Front axle adjustment dimensions ..................................................................................
REPAIR MANUAL FRONT AXLE 4 Front axle adjustment dimensions City a=0° , -0,5° Crossline a=0° , -0,5° City b=-0,5° +/-1° Crossline b=-0,5° +/-1° City c=5,8° +/-1° Crossline c=5,8° +/-1°
REPAIR MANUAL REAR AXLE INDEX Rear axle adjustment dimensions...................................................................................
REPAIR MANUAL REAR AXLE Rear axle adjustment dimensions City a=0° , +0,5° Crossline a=0° , +0,5° City b=0° , +0,5° , -1° Crossline b=0° , +0,5° , -1° 5
REPAIR MANUAL WHEELS-BRAKE 6 INDEX Tire pressure........................................................................................................ 2 Renewing brake fluid ........................................................................................... 3 Brakes.................................................................................................................. 4, 5 Hand brake ............................................................................................
REPAIR MANUAL 6 WHEELS-BRAKE Tires 145 /70 R13 155 /65 R14 AIXAM CITY CROSSLINE L6e CROSSLINE L7e 1,6 1,6 1,6 1,6 1,6 1,6
REPAIR MANUAL WHEELS-BRAKE Brake fluid 6
REPAIR MANUAL WHEELS-BRAKE Brakes Brakes The braking system is of the hydraulic non powered type. The circuit is in X. This means the front right wheel circuit is the same as the rear left wheel. This type of circuit ensures optimum safety in case of failure. Service brake The system is composed of: Master cylinder Piping Rear braking pressure corrector Calliper Drum brake Tandem master cylinder: 1. Body 2. Pressure chamber 3. Outlet to circuits 4. Fluid tank 5. Thrust rod 6.
REPAIR MANUAL 6 WHEELS-BRAKE Rear braking pressure corrector: The corrector is divided into two separate parts to ensure the braking circuit is safe. The latter is designed to restrict braking pressure to 18 bars maximum.
REPAIR MANUAL WHEELS-BRAKE Hand brake 6
REPAIR MANUAL WHEELS-BRAKE 6 Summary for aluminium wheels 2010 Reference Static load DIAL 14'' MONTUPET 14'' 4.5Jx14''ET17 6AG080 200 kg 4.5Jx14ET17 6AA080 300 kg Vehicle CITY SL CROSSLINE VSP SL CROSSLINE TQM SL X X X WE DRAW YOUR ATTENTION TO THE FACT THAT THE «6AG080» WHEEL CANNOT BE FITTED ON THE CROSSLINE VSP AND TQM BECAUSE OF THE STATIC LOAD INDEX.
REPAIR MANUAL BODY 7 INDEX Front frame dimensions CITY ........................................................................... 2 Aluminum cell dimensions CITY ....................................................................... 3 to 5 Front frame dimensions CROSSLINE ............................................................... 10 Aluminum cell dimensions CROSSLINE ........................................................... 11 to 13 Aluminium cell dimensions COUPE .................
REPAIR MANUAL BODY Front frame dimensions CITY 7
REPAIR MANUAL BODY Aluminium cell dimensions CITY A B C D CITY +/- mm 1492 2 1561,2 2 1225 2 1510,6 2 7
REPAIR MANUAL BODY Aluminium cell dimensions CITY E F G H I J K CITY +/- mm 1178,8 2 1383,3 2 946 2 1147 2 631,3 2 425 2 1185 2 7
REPAIR MANUAL BODY Aluminium cell dimensions CITY L M N O CITY +/- mm 1257 2 1371,3 2 615 2 1179 2 7
REPAIR MANUAL BODY Front frame dimensions CROSSLINE 7
REPAIR MANUAL BODY Aluminium cell dimensions CROSSLINE A B C D CROSSLINE +/- mm 1492 2 1561,2 2 1225 2 1510,6 2 7
REPAIR MANUAL BODY Aluminium cell dimensions CROSSLINE E F G H I J K CROSSLINE +/- mm 1178,8 2 1383,3 2 946 2 1352 2 696,3 2 425 2 1281 2 7
REPAIR MANUAL BODY Aluminium cell dimensions CROSSLINE L M N O CROSSLINE +/- mm 1331,3 2 1371,3 2 615 2 1179 2 7
REPAIR MANUAL BODY Aluminium cell dimensions COUPE 7
REPAIR MANUAL BODY Aluminium cell dimensions COUPE 7
REPAIR MANUAL BODY Aluminium cell dimensions COUPE 7
REPAIR MANUAL BODY Bodywork servicing 7
REPAIR MANUAL BODY Gluing 7
REPAIR MANUAL 7 BODY Frame tailgate 7AR080 mounting process Materials needed: Tools Components 1 glue gun 7AR460 1 City TAILGATE DOOR INNER PANEL Primer machine 7K102A 2 UPPER JOINT HEAD 1 riveting machine 4 Rivets 4,8X16 2 nitrile washers 7AG358: BODY GLUING KIT 7AG359: WINDSHIELD GLUING KIT Step 1: preparation of the parts to be glued Sand the part and clean it with degreasing agent on the area that will receive the primer. Then immediately apply the primer on the frame.
REPAIR MANUAL BODY Step 2: Gluing elements Apply glue to the liner and to the aluminum frame being careful not to spill over the primer 7K358 Glue Step 3: Setting up the frame Set the armature in the liner making sure that the elements are in contact at the gluing points.
REPAIR MANUAL BODY Rivet the tailgate hook with the frame Step 4: Assemble joints head 7K102A Apply glue on the frame for gluing the tailgate glass Windshield glue Rivet the frame adding a washer nitrile with lining at the joints 7
REPAIR MANUAL ELECTRICITY-INSTRUMENTS 8 INDEX Instrument cluster ............................................................................................. 2 to 20 Fuses ................................................................................................................ 21 Centralised locking ............................................................................................ 22 Guarantee of the CLARION radio unit.......................................................
REPAIR MANUAL ELECTRICITY-INSTRUMENTS 8 Instrument cluster INDEX Tachometer................................................................................................................3 Odometer and trip master ..........................................................................................3 Changing kilometres to MILES ..................................................................................4 Fuel level indicator ..........................
REPAIR MANUAL ELECTRICITY-INSTRUMENTS 8 Tachometer: - Analog display with needle and stepper motor. Pulse sensor of the Hall type (by COMEX), assembled on the intermediate shaft of the reducing gearbox, with 8 pulses per shaft revolution. The pulse sensor is supplied by the dashboard. If the dashboard receives no pulse for 1 second, the needle returns to the indication 0. If the pulse frequency is excessive, the needle maintains a maximum indication.
REPAIR MANUAL ELECTRICITY-INSTRUMENTS 8 Changing from km to miles or vice-versa: With the left button pressed, and then turn the ignition on. The dashboard changes from km to miles or vice-versa. Fuel level indicator and reserve indicator: - LCD bar-graph display. 6 bars + fuel pump symbol. - When 1 bar remains lit, the bar flashes (2 Hz) and the reserve indicator lights up. - When a circuit is open, all bars are lit, one after the other in a cycle, at a frequency of 2 Hz.
REPAIR MANUAL ELECTRICITY-INSTRUMENTS 8 Maintenance indicator function: Maintenance indication can be performed in two ways, per mileage or per time. Maintenance calibration for all models: - 1st maintenance: 1000 km (621 mi) or 1 year. - 2nd and subsequent maintenance: Every 5000 km (3107 mi) or 1 year. Days counter for maintenance per time: The time counter is activated after the first 10 km.
REPAIR MANUAL ELECTRICITY-INSTRUMENTS 8 If the total time (days) before maintenance has been exceeded, the LCD displays the mileage in negative flashing + the « key » symbol and « 1 year » for 5 seconds. If the mileage for maintenance is exceeded, the LCD displays the « key » symbol on the left-hand display, permanently. If the time before maintenance is exceeded, the LCD displays the « key » + the "1 year" symbol on the left-hand display, permanently.
REPAIR MANUAL ELECTRICITY-INSTRUMENTS 8 Maintenance «Reset»: Maintenance can be reset at any time, except when the maintenance mileage or time has been exceeded. To perform a reset: Turn the ignition and wait for the dashboard to be in normal operation (do not exceed 15 sec.) Right after, hold the two buttons pressed (right and left) for 6 seconds. The « rESEt » message appears on the left-hand display.
REPAIR MANUAL ELECTRICITY-INSTRUMENTS 8 AGB indication function: This function determines whether the car is in reverse « R », forward « D », neutral « N ». The display is made on the left-hand LCD. Brightness setting function: There are two backlighting modes: day mode and night mode. Day mode: - The car has its lights off. Only the LCD is lit. In this mode, no setting is possible and light intensity is set to maximum. Night mode: - The car has its lights on. The LCD and tachometer are lit.
REPAIR MANUAL ELECTRICITY-INSTRUMENTS 8 Indicators and warning lights function: Right indicator: two 21W lamps + 1 5W lamp, with detection of one or two burnt 21W lamps. The indicator is accompanied with a beep. Left indicator: two 21W lamps + 1 5W lamp, with detection of one or two burnt 21W lamps. The indicator is accompanied with a beep. Warning lights: four 21W lamps + two 5W lamps without burnt lamp detection, plus a beep The dashboard lamp flashes with the warning lights.
REPAIR MANUAL ELECTRICITY-INSTRUMENTS 8 Automatic warning lights activation function: This function controls the warning lights automatically according to sudden speed variations. This function can be activated or inhibited using the buttons on the dashboard: To change the state of this function, ON-OFF or OFF-ON: Turn the ignition on and wait for the dashboard to switch to normal operation. Then, hold the right-hand button pressed for 10 seconds.
REPAIR MANUAL 8 ELECTRICITY-INSTRUMENTS Diesel engine preheating function: The temperature sensor sends the signal to the thermostat unit.
REPAIR MANUAL ELECTRICITY-INSTRUMENTS 8 Interior lighting control function (dome light): This function is available only on models with 2 LCD: 8AJ033, 8AJ033A, 8AG033A, 8AG033B and 8ME033B. This function controls interior lighting (on 5W lamp) Switching on and off is progressive. This function can be controlled differently: State no.1: If the dome light is off with the door closed. When the door is opened: - The dome light lights up progressively over 5 seconds. - It switches off after 30 seconds.
REPAIR MANUAL ELECTRICITY-INSTRUMENTS 8 Defrosting control function: This function is available only on models with 2 LCD: 8AJ033, 8AJ033A, 8AG033A, 8AG033B and 8ME033B. Operates by short presses (pulses) on the defrosting control. Ignition on and pulse on the defrosting command: control of the defrosting relay starts for 12 minutes (720 seconds) with the associated lamp lit, except for the electric model which has a timeout of 4 minutes (240 seconds).
REPAIR MANUAL 8 ELECTRICITY-INSTRUMENTS Lamp: LEFT INDICATOR (Green) RIGHT INDICATOR (Green) BRAKING (Red) HIGH BEAM (Blue) BATTERY CHARGE (Red) RESERVE (Yellow) NEUTRAL (Green) BRAKE PADS (Yellow) LOW BEAM (Green) DEFROSTING (Yellow) WARNING LIGHTS (Red) INJECTION FAILURE (Yellow) OIL TEMPERATURE (Red) DIESEL PREHEATING (Yellow) FRONT FOG LIGHT (Green) FREE WATER TEMPERATURE (Red) REAR FOG LIGHT (Yellow) Indicators not activated: - Injection failure (Yellow) - Front fog (Green) - Free Indicator
REPAIR MANUAL ELECTRICITY-INSTRUMENTS Serigraphy on each model: Models 8AG033 (single LCD) Model 8AG033A 8
REPAIR MANUAL ELECTRICITY-INSTRUMENTS Model 8AG033B Model 8AJ033 and 8AJ033A 8
REPAIR MANUAL ELECTRICITY-INSTRUMENTS Description of input and output connectors and signals: There are three connectors, J1, J2 and J3.
REPAIR MANUAL ELECTRICITY-INSTRUMENTS J2 15-pin connector: MOLEX connector Or FRAMATOME connector PIN-1: GROUND (GND) PIN-2: GROUND (GND) PIN-3: BATTERY POSITIVE (+12V) PIN-4: BATTERY POSITIVE (+12V) PIN-5: LEFT INDICATOR output PIN-6: LEFT INDICATOR output PIN-7: RIGHT INDICATOR output PIN-8: RIGHT INDICATOR output PIN-9: DOME LIGHT control output PIN-10: DOME LIGHT control output PIN-11: DEFROSTING RELAY output PIN-12: DIESEL PREHEATING RELAY output PIN-13: ENGINE STOP RELAY output PIN-14: WATER TEMPERA
REPAIR MANUAL ELECTRICITY-INSTRUMENTS 8 Summary of the different models: Reference Box Designation Marking on cluster Marking on Scale tachometer Electronics non mounted Right LCD Dome light control 80 km/h & AM8KM07A Defrosting control 50 mph Front fog light lamp Injection failure lamp 8AG033 model 1 VSP AIXAM MEGA 80km/h+mi BG Make: FACOMSA 1/12 400D AIXAM Pack Type: LCD 1 Diesel engine 8AG033A model 2 VSP AIXAM 80km/h HG Make: FACOMSA 1/12 400D AIXAM Luxe- Type: LCD 2 SL Diesel engine AM8K07
REPAIR MANUAL 8 ELECTRICITY-INSTRUMENTS FUSES FUSES BOXE Spare Spare Spare Spare Spare Spare ALLOCATION OF THE FUSES: position Calibre Color Allocation F1 NA NA Non allocated F2 25A WHITE Centralised locking – power windows system F3 F4 20A 20A YELLOW Rear window defrosting YELLOW Engine stop F5 15A BLUE Horn – car radio – cigarette lighter F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 F17 F18 F19 F20 15A 15A 15A 10A 2A 25A NA 20A 15A 3A 15A 20A 7.
REPAIR MANUAL ELECTRICITY-INSTRUMENTS 8 CENTRALIZED LOCKING CONNECTION 1. 2. 3. 4. 5. 6. 7. +12V locking output +12V power supply input Ground input +12V unlocking output +12V after-contact input +12V indicator output +12V indicator 2 output USING A REMOTE CONTROL BUTTON 1 LOCKING: Press this button once: the doors are locked, the indicators flash once. BUTTON 1 BUTTON 2 DOOR UNLOCKING: 1 short pulse (< 1.5 s), the doors are unlocked, the indicators flash twice.
REPAIR MANUAL ELECTRICITY-INSTRUMENTS 8 GUARANTEE OF «CLARION» RADIO UNITS We inform you that due to a new Clarion Policy, the warranty procedure for the car radio (8AA060A) has been modified. Warning, this new warranty procedure concerns the car radio only (the multimedia station is still covered with the procedure you will find in Appendix below down this page) As from now on, in the case a car radio is defective, we kindly ask you to proceed like for any other standard warranty claim.
REPAIR MANUAL ELECTRICITY-INSTRUMENTS 8 Form PRIOR EXCHANGE OR RETURN REQUEST FORM FOR PREPARATION OF A PRODUCT (UNDER & OUT OF GUARANTEE) Please return to Clarion France by fax at: (0033) (0)3 83 49 57 24 PRIOR EXCHANGE RETURN FOR REPAIR 1. Information on requester Point of sales Contact Fax No. Phone no. Email address (if exists) Exact address Town Postal code 2. Information on client (end consumer) Name Address Town Postal code 3. Information on product Exact reference Serial no.
REPAIR MANUAL ELECTRICITY-INSTRUMENTS 8 Form 4. Conditions of occurrence of the problem Description Status Frequency Engine condition Other Failure upon unpacking Under guarantee Out of guarantee Intermittent Permanent Running Stopped On certain radio stations Upon connecting When starting the vehicle Vehicle electronic consumption 5.
REPAIR MANUAL ELECTRICITY-INSTRUMENTS 8 SUMMARY OF THE PROCEDURE APPLICABLE BEFORE EXCHANGING A PRODUCT (UNDER & OUT OF GUARANTEE). To offer a high quality service, please follow systematically the procedure below in the presence of a faulty Clarion product. 1 After having observed the symptom described by the consumer, fill in the appropriate form while ensuring all fields in bold characters are filled. 2 Send this duly filled form to the Clarion national operator (fax no.
REPAIR MANUAL ELECTRICITY-INSTRUMENTS 8 CHANGING A LAMP Changing a lamp on a light Old model New model 1. Position light lamp - Swivel the lamp holder by a quarter turn to the left and pull it out. - Remove the lamp by pulling to change it. - Refit the lamp holder while ensuring the locating pins (one large, one small) is opposite the corresponding notches on the back of the projector. - Turn it by a quarter turn to the right while pressing it to push the seal. 2.
REPAIR MANUAL ELECTRICITY-INSTRUMENTS 8 Changing a lamp on a fog light - Remove the lamp holder by turning it to the left. The lamp is fully part of the holder. - Refit the lamp holder while ensuring the fastening spigots match those on the rear face of the headlight and turn it to the right. Changing a lamp on a rear light - Open the rear window - Push the custode lining away - Release the connector - Pull it out and change the lamp 1 2 3 1 1. Rear light and stop light lamp 2.
REPAIR MANUAL ELECTRICITY-INSTRUMENTS ELECTRIC DIAGRAMS Dashboard harness 8
REPAIR MANUAL ELECTRICITY-INSTRUMENTS Engine harness 8
REPAIR MANUAL ELECTRICITY-INSTRUMENTS 8
REPAIR MANUAL AIR CONDITIONING 8 Warning ! When working on air conditioning systems containing refrigerant and requires emptying or opening the circuit, the emptying or opening of the system, it is mandatory that the engineer is qualified and holds the relevant license and that the business premises has also achieved a "Certificate of compliance". It is prohibited to discharge refrigerant into the atmosphere.
REPAIR MANUAL AIR CONDITIONING SCHEMATIC AND COMPONENTS 1 2 3 4 5 Compressor 6 Thermal Expansion Valve (TXV) Condenser 7 Evaporator Filter/Drier 8 LP Service Port Pressure Switch 9 Passenger Compartment fan HP Service Port 10 Motor fan unit 11 Fan Shroud 16 Engine compartment 12 HP Liquid 13 LP Gas 14 HP Gas 17 Outside Air 18 Cooled Air 19 Dash Panel 15 Passenger 20 Outside or Compartment recycled air 8
COMPONENTS LOCALISATION : Passenger Compartment 1 Compressor - 2 Condenser - 3 Filter/ Drier Belt Adjustment Bolts and 15A Motor Fan Fuse 3 Filter/Drier – 4 Pressure Switch:
Passenger compartment 7 Evaporator/Radiator - 6 TXV - 21 Evaporator probe: Evaporator/Radiator is one assembly. 6 TXV - 5 HP Service Port - 8 LP Service Port: The ports are behind the dashboard, passenger side.
OPERATION: The compressor increase the gas pressure from low (about 2 bars), to high pressure (about 7-15 bars), thereby the temperature of the gas increases. When the gas passes into the condenser, as it is warmer than outdoor air, it lost heat (J) and becomes liquid. The liquid passes into the bottle desiccant that the filter, removes moisture serves as a buffer reservoir.
REPAIR MANUAL ABS 8 Operating mode: Role of ABS (Anti-lock Braking System): Prevent blockages of any wheel to keep control of the vehicle whatever the external conditions are, either by limiting the braking pressure or reducing it if necessary. Optimize braking distances by avoiding wheel lockup.
REPAIR MANUAL ABS 8 DTAM Diagnostic tool: Connection: Connect the diagnostic tool to the OBD socket of the vehicle, switch on the ignition key in the vehicle. Once contact is established, select the vehicle and the function you want to use. Identification: With the identification, you can control the version and the serial number of the ABS calculator mounted on the vehicle.
REPAIR MANUAL ABS Display of the default codes: With this function, you can read the potential default codes listed on the calculator. Settings: The setting menu, gives you the speed measured on each of the wheels of the vehicle.
REPAIR MANUAL ABS 8 Bleeding the circuit with the DTAM tool: The bleeding of the ABS must be done with the DTAM tool, whenever the hydraulic unit is replaced. For other interventions, a standard bleeding will be sufficient. Deleting the defaults codes: Managing and deleting the default codes will help you resetting the calculator if needed.
REPAIR MANUAL ABS 8 Save the data: Saving the data will help you retrieving the information from the calculator to the DTAM tool so that you can download them later on, on your computer.
REPAIR MANUAL ABS 8 Diagnosis: Several problems may occur: Caution: the ABS sensors cannot be diagnosed with a standard ohmmeter, you must use the DTAM tool. -Faulty ABS sensor replace the ABS sensor -Ring (annular gear) dirty or unsealed front wheel : place the vehicle on a lift and check the status (cleanliness/sealing) of the ring on the transmission.
REPAIR MANUAL ABS Wiring diagram: 8
REPAIR MANUAL ABS DESIGNATION MARK EP8 C18 C37 C38 C102 C103 C104 C105 C106 C107 C108 DESIGNATION Splice Number 8 Brake light switch Gray connector 30 channels instrument panel Red connector 16 channels instrument panel Rear left ABS sensor Rear right ABS sensor Front left ABS sensor Rear right ABS sensor Demultiplexer for ABS light activation on instrument panel EOBD diagnostic socket ABS unit connector Locating connector terminals of the ABS unit (C108) Fuse location (C40) 8
REPAIR MANUAL PAINT 9 INDEX Body colors ..........................................................................................................
REPAIR MANUAL PAINT Preparation of parts to be painted Recommendations of use of parts to be painted: Do not use solvent or diluent it would permanently damage the body part Step 1: Sanding: Lightly sand the item to paint with an abrasive nylon hand pad (1200) to improve the adherence and "break the surface of PMMA" Step 2: Smooth cleaning of the surface to paint: Use only isopropyl alcohol to clean the whole surface to be painted Step 3: Priming: Apply a primer coating adhesion layer preferably a special
REPAIR MANUAL 9 PAINT BODY COLORS AIXAM reference AKZO NOBEL SIKKENS reference DUPONT reference Page 132 SPIES HECKER STANDOX reference reference Navy blue A 507 Page 133 Page 134 Metal orange A 202 Page 135 Page 136 Page 137 Page 138 Metal black A 409 Page 139 Page 140 Page 141 Page 142 Pearl white A 408 Page 143 Page 144 Page 145 Page 146 Silver grey A 707 Page 147 Page 148 Page 149 Page 150 Steel grey A 708 Page 151 Page 152 Satin black (roof) A 411 Red M 306 Pa
REPAIR MANUAL 9 PAINT NAVY BLUE A 507 DUPONT Color Owner AIXAM From/To Years Paint Code A507 Brand Panel # Color Name NAVY BLUE Lead Free Quality CROMAX CROMAX Color Variance Coat 2 COAT: BASECOAT Formulation Date S-M-P Ind P Quantity To Mix Ingredient 1.0LTR (100% Fill) Description 2010 - 2010 Y Oct 14, 2010 Display Units GRAMS Amount Accum. Amount 1640WB 1650WB LOW VISCOSITY BINDER HIGH VISCOSITY BINDER 493.9 164.6 493.9 658.5 1430W 1427W BLUE SHADE GREEN H.S.
REPAIR MANUAL 9 PAINT NAVY BLUE A 507 SPIES HECKER Color Owner AIXAM From/To Years 2010 - 2010 Paint Code A507 Brand Panel # 850338 Color Name BLEU MARINE Lead Free Y Quality 280 280 - PERMAHYD BASISLACK Color Variance Coat 2 COAT: BASECOAT Formulation Date S-M-P Ind P Code 858-SH 858-SH 858-SH 858-SH 858-SH 858-SH Quantity To Mix 1.0LTR (100% Fill) Ingredient Description Oct 14, 2010 Display Units GRAMS Amount Accum. Amount WB854 LASURTIEFBLAU 334.2 334.
REPAIR MANUAL 9 PAINT NAVY BLUE A 507 STANDOX Color Owner AIXAM From/To Years 2010 - 2010 Paint Code A507 Brand Panel # 833850 Color Name BLEU MARINE Lead Free Y Quality STHYD STANDOHYD BASECOAT Color Variance Coat 2 COAT: BASECOAT Formulation Date S-M-P Ind P Quantity To Mix 1.0LTR (100% Fill) Ingredient Description Display Units GRAMS Amount Accum. Amount WB372 SPEZIALSCHWARZ 254.5 254.5 WB359 BLAU 335.6 590.1 WB331 ROT 154.7 744.8 WB398 BRILLANTSILBER 221.8 966.
REPAIR MANUAL 9 PAINT METAL ORANGE A 202 AKZO NOBEL SIKKENS SIKKENS reference AIX 202 Compositions Autowave MM Layer 1 361 744 527 568 Layer 2 959,3 962,6 980,6 1009,3 267 568 333PG 666 4 6 55,9 998,6 Autobase plus Layer 1 Q065 Q326 Q160 Q271 Q348 Layer 2 227,2 683,4 687,7 715,9 987,8 Q235 Q431 Q941M Q943M Q065 Q070 2,9 9,3 36,7 100,7 311 914,5
REPAIR MANUAL 9 PAINT METAL ORANGE A 202 DUPONT UNDERCOAT Color Owner AIXAM From/To Years Paint Code A202 Brand Panel # Color Name ORANGE Lead Free Quality CROMAX CROMAX Color Variance Coat 3 COAT - EUROPE: 3-COAT UNDERCOAT Formulation Date S-M-P Ind S Quantity To Mix 1.0LTR (100% Fill) Ingredient Description 2010 - 2010 Y Dec 04, 2009 Display Units GRAMS Amount Accum. Amount 1640WB LOW VISCOSITY BINDER 692.3 692.3 1650WB HIGH VISCOSITY BINDER 122.1 814.
REPAIR MANUAL 9 PAINT METAL ORANGE A 202 SPIES HECKER UNDERCOAT Color Owner AIXAM From/To Years 2010 - 2010 Paint Code A202 Brand Panel # 881136 Color Name ORANGE Lead Free Y Quality STHYD STANDOHYD BASECOAT Color Variance Coat 3 COAT - EUROPE: 3-COAT UNDERCOAT Formulation Date S-M-P Ind S Quantity To Mix 1.0LTR (100% Fill) Ingredient Description Nov 30, 2009 Display Units GRAMS Amount Accum. Amount WB379 ORANGE 521.4 521.4 WB380 GELB 284.7 806.1 WB370 WEISS 141.0 947.
REPAIR MANUAL 9 PAINT METAL ORANGE A 202 STANDOX UNDERCOAT Color Owner AIXAM From/To Years 2010 - 2010 Paint Code A202 Brand Panel # 881136 Color Name ORANGE Lead Free Y Quality STHYD STANDOHYD BASECOAT Color Variance Coat 3 COAT - EUROPE: 3-COAT UNDERCOAT Formulation Date S-M-P Ind S Quantity To Mix 1.0LTR (100% Fill) Ingredient Description Nov 30, 2009 Display Units GRAMS Amount Accum. Amount WB379 ORANGE 521.4 521.4 WB380 GELB 284.7 806.1 WB370 WEISS 141.0 947.
REPAIR MANUAL 9 PAINT METAL BLACK A 409 AKZO NOBEL SIKKENS SIKKENS reference AIX 409 Compositions Autowave MM 245 888EC 666 971 342 974 486 494,3 527,5 588,9 773,3 1012,6 Autobase plus Q766 Q160 Q811U Q140 Q550 Q065 327,3 351,5 380,6 540,3 745,8 968,6
REPAIR MANUAL 9 PAINT METAL BLACK A 409 DUPONT Color Owner AIXAM From/To Years Paint Code A409 Brand Panel # Color Name NOIR Lead Free Quality CROMAX CROMAX Color Variance Coat 2 COAT: BASECOAT Formulation Date S-M-P Ind M Quantity To Mix 1.0LTR (100% Fill) Ingredient Description 2009 - 2009 Y Feb 01, 2010 Display Units GRAMS Amount Accum. Amount 1640WB LOW VISCOSITY BINDER 795.8 795.8 1405W JET BLACK - BLUE SHADE 88.7 884.5 1427W GREEN SHADE BLUE H.S. 45.6 930.
REPAIR MANUAL 9 PAINT METAL BLACK A 409 SPIES HECKER Color Owner AIXAM From/To Years 2009 - 2009 Paint Code A409 Brand Panel # 837273 Color Name NOIR Lead Free Y Quality 280 280 - PERMAHYD BASISLACK Color Variance Coat 2 COAT: BASECOAT Formulation Date S-M-P Ind P Quantity To Mix 1.0LTR (100% Fill) Ingredient Description Dec 16, 2009 Display Units GRAMS Amount Accum. Amount WB803 SPEZIALSCHWARZ 729.3 729.3 WB815 LEUCHTSILBER 60.0 789.3 WB854 LASURTIEFBLAU 100.0 889.
REPAIR MANUAL 9 PAINT METAL BLACK A 409 STANDOX Color Owner AIXAM From/To Years 2009 - 2009 Paint Code A409 Brand Panel # 827337 Color Name NOIR Lead Free Y Quality STHYD STANDOHYD BASECOAT Color Variance Coat 2 COAT: BASECOAT Formulation Date S-M-P Ind P Quantity To Mix 1.0LTR (100% Fill) Ingredient Description Dec 16, 2009 Display Units GRAMS Amount Accum. Amount WB372 SPEZIALSCHWARZ 726.4 726.4 WB359 BLAU 99.6 826.0 WB398 BRILLANTSILBER 59.8 885.8 WB380 GELB 53.
REPAIR MANUAL PAINT 9 PEARL WHITE A 408 AKZO NOBEL SIKKENS SIKKENS reference AIX 408 Compositions Layer 1 Layer 2 98 93 0 0,5 971 0,2 332YA 2,5 744 0,5 334WB 10,5 558 8,6 666 86,5
REPAIR MANUAL 9 PAINT PEARL WHITE A 408 DUPONT UNDERCOAT Color Owner AIXAM Quality CROMAX CROMAX Paint Code A408 Lead (Pb) Free Y Color Name BLANC Owner Region EUROPE Coat 3-COAT UNDERCOAT EU Stock # / Alt # X7216 / 0 Formula Standard # Hiding (µ) 16 Formulation Date Value Shade 2 Quantity To Mix Ingredient Mar 24, 2009 NEW FORMULA 1.0LTR (100% Fill) Display Units GRAMS Ingr Quality Description Amount Accum. Amount 1640WB LOW VISCOSITY BINDER 275.4 275.
REPAIR MANUAL 9 PAINT PEARL WHITE A 408 SPIES HECKER UNDERCOAT Color Owner AIXAM From/To Years 2008 - 2009 Paint Code A408 Brand Panel # 823901 Color Name BLANC Lead Free Y Quality 280 280 - PERMAHYD BASISLACK Color Variance Coat 3 COAT - EUROPE: 3-COAT UNDERCOAT Formulation Date S-M-P Ind S Quantity To Mix Ingredient 1.0LTR (100% Fill) Feb 17, 2009 Display Units GRAMS Ingr Quality Description Amount Accum. Amount 1102.8 1102.
REPAIR MANUAL 9 PAINT PEARL WHITE A 408 STANDOX UNDERCOAT Color Owner AIXAM From/To Years 2008 - 2009 Paint Code A408 Brand Panel # 890123 Color Name BLANC Lead Free Y Quality STHYD STANDOHYD BASECOAT Color Variance Coat 3 COAT - EUROPE: 3-COAT UNDERCOAT Formulation Date S-M-P Ind S Quantity To Mix Ingredient 1.0LTR (100% Fill) Feb 17, 2009 Display Units GRAMS Ingr Quality Description Amount Accum. Amount 1098.4 1098.4 WB370 S017 WEISS WB364 S017 SCHWARZTONER 46.6 1145.
REPAIR MANUAL 9 PAINT METAL GREY A 707 AKZO NOBEL SIKKENS SIKKENS reference AIX 707 Compositions Autobase 334WA 633,6 533 639,3 550 644,9 400 654,4 0 673,9 333DF 986
REPAIR MANUAL 9 PAINT Formula Standard # METAL GREY A 707 DUPONT 253428 Years Used 1999 - 2000 EU Stock # / Alt # M6081 / 0 Lead (Pb) Free Y Color Name GRIS PCP N Formula Owner Region EUROPE Quality CROMAX CROMAX Formulation Date Nov 06, 2001 Value Shade 4 Coat BASECOAT Paint Code A707 EU Alt Color Change Color Owner Overall Repair AIXAM Asia Color Variance Quantity To Mix Ingredient 1.0LTR (100% Fill) Ingr Quality Display Units GRAMS Description Amount Accum.
REPAIR MANUAL 9 PAINT METAL GREY A 707 SPIES HECKER Color Owner AIXAM From/To Years 1999 - 2000 Paint Code A707 Brand Panel # 78704 Color Name GRIS Lead Free Y Quality 285 285 - PERMAHYD PERLMUTT BASISLACK Color Variance Coat 2 COAT: BASECOAT Formulation Date S-M-P Ind P Quantity To Mix Ingredient 1.0LTR (100% Fill) Ingr Quality Oct 03, 2001 Display Units GRAMS Description Amount Accum. Amount WB891 H018 PERLWEISS 746.0 746.0 WB817 H018 MICROSILBER EXTRA 248.7 994.
REPAIR MANUAL 9 PAINT METAL GREY A 707 STANDOX Color Owner AIXAM From/To Years 1999 - 2000 Paint Code A707 Brand Panel # 839110 Color Name GRIS Lead Free Y Quality STHYD STANDOHYD BASECOAT Color Variance S!H+ Coat 2 COAT: BASECOAT Formulation Date Jun 03, 2008 S-M-P Ind P Quantity To Mix Ingredient 1.0LTR (100% Fill) Ingr Quality Display Units GRAMS Description Amount Accum. Amount WB339 S017 SAPHIRBLAU 371.7 371.7 WB302 S017 GELB 265.0 636.
REPAIR MANUAL 9 PAINT STEEL GREY A 708 AKZO NOBEL SIKKENS SIKKENS reference AIX 708 Compositions Autowave MM 666 645 971 663,5 0 685,1 335 712,5 379 759,7 744 864,3 888CC 913,6 888EC 1025,6
REPAIR MANUAL 9 PAINT STEEL GREY A 708 DUPONT Formula Standard # 757844 Years Used 2005 - 2005 EU Stock # / Alt # X2066 / 0 Lead (Pb) Free Y Color Name GRIS PCP N Formula Owner Region EUROPE Quality CROMAX CROMAX Formulation Date Nov 25, 2004 Value Shade 5 Coat BASECOAT Paint Code A708 EU Alt Color Change Color Owner AIXAM Asia Color Variance Quantity To Mix Ingredient 1.0LTR (100% Fill) Ingr Quality Display Units GRAMS Description Amount Accum.
REPAIR MANUAL PAINT RED M 306 AKZO NOBEL SIKKENS SIKKENS reference AIX 306 Compositions First layer 358 744 955 534,4 535 1014,2 Autobase 359 956 00 744 636,5 964,4 987,2 988 9
REPAIR MANUAL PAINT PURE WHITE A 407 AKZO NOBEL SIKKENS SIKKENS reference AIX 306 Compositions Autowave MM 98 1161,4 342 1161,6 360 1162,1 744 1162,6 558 1165,5 9
REPAIR MANUAL 9 PAINT PURE WHITE A 407 DUPONT Color Owner AIXAM From/To Years Paint Code A407 Brand Panel # Color Name BLANC PUR Lead Free Quality CROMAX CROMAX Color Variance Coat 2 COAT: BASECOAT Formulation Date S-M-P Ind S Quantity To Mix Ingredient 2009 - 2009 Y Mar 30, 2009 1.0LTR (100% Fill) Ingr Quality Display Units GRAMS Description Amount Accum. Amount 1640WB LOW VISCOSITY BINDER 386.4 386.4 1650WB HIGH VISCOSITY BINDER 165.6 552.0 1401W WHITE H.S. 548.4 1100.
REPAIR MANUAL 9 PAINT PURE WHITE A 407 SPIES HECKER Color Owner AIXAM From/To Years 2009 - 2009 Paint Code A407 Brand Panel # 827838 Color Name BLANC PUR Lead Free Y Quality 280 280 - PERMAHYD BASISLACK Color Variance Coat 2 COAT: BASECOAT Formulation Date S-M-P Ind S Quantity To Mix 1.0LTR (100% Fill) Ingredient Description Jun 17, 2009 Display Units GRAMS Amount Accum. Amount 1148.5 1148.5 WB801 WEISS WB825 SCHWARZLASUR 7.5 1156.0 WB811 ROT 6.0 1162.
REPAIR MANUAL 9 PAINT PURE WHITE A 407 STANDOX Color Owner AIXAM From/To Years 2009 - 2009 Paint Code A407 Brand Panel # 883827 Color Name BLANC PUR Lead Free Y Quality STHYD STANDOHYD BASECOAT Color Variance Coat 2 COAT: BASECOAT Formulation Date S-M-P Ind S Quantity To Mix 1.0LTR (100% Fill) Ingredient Description Jun 17, 2009 Display Units GRAMS Amount Accum. Amount 1153.1 1153.1 WB370 WEISS WB384 OXIDROTTONER 6.0 1159.1 WB364 SCHWARZTONER 7.5 1166.
REPAIR MANUAL 9 PAINT ALUMINUM STRUCTURE BLACK A 410 AKZO NOBEL SIKKENS SIKKENS reference AIX 410 Compositions Autowave MM 245 1014 Autobase plus Q140 726,6 Q326 738,7 Q065 959,4
REPAIR MANUAL 9 PAINT ALUMINUM STRUCTURE BLACK A 410 DUPONT Color Owner AIXAM From/To Years Paint Code A410 Brand Panel # Color Name NOIR Lead Free Quality CROMAX CROMAX Color Variance Coat 2 COAT TINTED CLEAR: BASECOAT TC Formulation Date S-M-P Ind P Quantity To Mix 1.0LTR (100% Fill) Ingredient 2010 - 2010 Y Mar 31, 2010 Display Units GRAMS Description Amount Accum. Amount 1640WB LOW VISCOSITY BINDER 831.5 831.5 1405W JET BLACK - BLUE SHADE 142.6 974.
REPAIR MANUAL 9 PAINT ALUMINUM STRUCTURE BLACK A 410 SPIES HECKER Color Owner AIXAM From/To Years 2010 - 2010 Paint Code A410 Brand Panel # 839666 Color Name NOIR Lead Free Y Quality 280 280 - PERMAHYD BASISLACK Color Variance Coat 2 COAT TINTED CLEAR: BASECOAT TC Formulation Date S-M-P Ind S Quantity To Mix 1.0LTR (100% Fill) Ingredient Description Display Units GRAMS Amount Accum. Amount WB803 SPEZIALSCHWARZ 710.5 710.5 WB859 BRILLANTBLAU 157.7 868.
REPAIR MANUAL 9 PAINT ALUMINUM STRUCTURE BLACK A 410 STANDOX Color Owner AIXAM From/To Years 2010 - 2010 Paint Code A410 Brand Panel # 866639 Color Name NOIR Lead Free Y Quality STHYD STANDOHYD BASECOAT Color Variance Coat 2 COAT TINTED CLEAR: BASECOAT TC Formulation Date S-M-P Ind S Quantity To Mix 1.0LTR (100% Fill) Ingredient Description Apr 08, 2010 Display Units GRAMS Amount Accum. Amount WB372 SPEZIALSCHWARZ 713.4 713.4 WB380 GELB 93.4 806.
REPAIR MANUAL PAINT Rouge nacré A308 AKZO NOBEL SIKKENS Référence SIKKENS AIX 308 Compositions Autowave MM sur 100grs Couche de fond 527 9.00 400 4.00 666 64.00 355 6.00 888DF 16.00 335 6.00 Couche de finition 666 82.50 350 4.50 527 13.
REPAIR MANUAL PAINT Rouge nacre A308 LECHLER Référence LECHLER AIX308 AIX 308 Compositions sur 100 Gr Couche de fond 485 256 48 186 390 221 689 487 Base HF582 143 221 26,45 8,4 3,6 1,32 4,2 7,93 2,43 45,67 43,86 3,51 2,63 9
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