Repair Service Manual

CONTENTS
GROUP 0: GENERAL
 General warranty terms ..................................................................................................................................... 2
 Technical characteristics :
- Light quadricycles category L6e ........................................................................................................................ 3,4
- Heavy quadricycles category L7e ..................................................................................................................... 5,6
 Checks to perform before delivering the venicle ............................................................................................... 7
 Work to perform during servicing....................................................................................................................... 8
 Vehicle identification ......................................................................................................................................... 9
GROUP 1: ENGINE
 KUBOTA Z402, Z602 engines
- Cooling system ................................................................................................................................................... 2
- Lubrication system ............................................................................................................................................. 3
- Injection system ................................................................................................................................................. 4 to 7
- Tightening torques Z402 .................................................................................................................................... 8
- Tightening torques Z602 .................................................................................................................................... 9
- Repairs ............................................................................................................................................................... 10 to 12
 LOMBARDINI 523 MPI engine
- Cooling system ................................................................................................................................................... 13
- Lubrication system ............................................................................................................................................. 14
- Injection system ................................................................................................................................................. 15
- Tightening torques ............................................................................................................................................. 16, 17
- Repairs ............................................................................................................................................................... 18
GROUP 3: REVERSER AXLE
 Reverser axle .................................................................................................................................................... 2
 Transmission ..................................................................................................................................................... 3
 Regulator assembly VSP 2000 LP2 version 2 ................................................................................................... 4 to 23
GROUP 4: FRONT AXLE
 Front axle adjustment dimensions
GROUP 5: REAR AXLE
 Rear axle adjustment dimensions
GROUP 6: WHEELS-BRAKES
 Tire pressure ..................................................................................................................................................... 2
 Renewing the brake fluid ................................................................................................................................... 3
 Brakes ............................................................................................................................................................... 4, 5
 Hand brake ........................................................................................................................................................ 6
 Summary on aluminum wheels 2010 ................................................................................................................ 7
GROUP 7: BODY
 Front frame dimensions CITY ........................................................................................................................... 2
 Aluminum cell dimensions CITY ........................................................................................................................ 3 to 5
 Front frame dimensions CROSSLINE ............................................................................................................... 10
 Aluminum cell dimensions CROSSLINE ........................................................................................................... 11 to 13
 Body maintenance............................................................................................................................................. 18
 Gluing ................................................................................................................................................................ 19
GROUP 8: ELECTRICITY-INSTRUMENTS
 Instrument cluster .............................................................................................................................................. 2 to 20
 Fuses ................................................................................................................................................................ 21
 Centralised locking ............................................................................................................................................ 22
 Guarantee on CLARION radio unit .................................................................................................................... 23 to 26
 Changing a lamp ............................................................................................................................................... 27, 28
 Electric diagram ................................................................................................................................................ 29 to 33
 Air conditioning .................................................................................................................................................. 34 to 38
 ABS ...................................................................................................................................................................
GROUP 9: PAINT
 Body colors ....................................................................................................................................................... 2, 3