User`s guide

ManualsBrandsAdash ManualsComputer equipment3600-MPX

Vibration Monitoring System

Adash 3600

Application:

! Vibration diagnostics, monitoring and protective on-line system

! On-line vibration monitoring system of engines, fans, pumps, gearboxes, turbines …

! Machines monitoring system with outputs to measuring and feedback systems

! On-line system with possibility of temporary installation on problematic machines

Characteristics:

! Measuring of TRUE-RMS and TRUE-PEAK values, time signals and signal spectrum

LF velocity mm/s in the band 10 - 1000 Hz

LIN acceleration g (9.81 m/s

) in the band 0.8 Hz - 16 kHz

HFE acceleration gHFE in the band 5 - 16 kHz (bearing condition)

ENV envelope g in the band 5 - 16 kHz (bearing condition)

Possibility to start measurements by an external trigger signal

! Possibility of a vibration limit values setting to close indicating and protective relays

! Output of measured static data on current loops 4 - 20 mA

! Clearly visible display of measured static data

! Easy connection to control and feedback systems

! Indication of an overloading and a sensor defect or a measuring channel error

! Easy mounting on DIN rail

! Possibility to connect to an information network - TCP/IP protocol

! On-line or off-line data transferring to the Adash DDS 2000 software

! Possibility to extend the set with additional Adash 3600 modules

Ref: 11072002 KM

ADASH Ltd., Czech republic, tel.: +420 596 232 670, fax: +420 596 232 671, email: info@adash.cz

For next technical and contact information visit www.adash.net, www.adash.cz

" User's guide

Summary of content (27 pages)

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" User's guide Vibration Monitoring System Adash 3600 Application: ! ! ! ! Vibration diagnostics, monitoring and protective on-line system On-line vibration monitoring system of engines, fans, pumps, gearboxes, turbines … Machines monitoring system with outputs to measuring and feedback systems On-line system with possibility of temporary installation on problematic machines Characteristics: ! Measuring of TRUE-RMS and TRUE-PEAK values, time signals and signal spectrum LF velocity mm/s in the band 10 - 1
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ADASH Ltd. Adash 3600-MAIN-COM-PWR Contents Before the First Start-up ..................................................................................................... 3 Terminal Board of the Adash 3600-MAIN Module ............................................................. 4 Description of Terminal Connectors .................................................................................. 4 Terminal Board of the Adash 3600-COM Module ..............................................................
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ADASH Ltd. Adash 3600-MAIN-COM-PWR Before the First Start-up Failure to respect any of the following recommendations may damage the device! With a non-professional handling of voltage exceeding 24 V you expose yourself to accident hazard. 1. Never connect any sensor to the ICP input of the unit other than the ICP sensor type! If you are not sure, consult the procedure with your supplier. 2. Never connect the unit directly to the mains voltage! 3.
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ADASH Ltd. Adash 3600-MAIN-COM-PWR Terminal Board of the Adash 3600-MAIN Module Fig. Terminal board of the Adash 3600-MAIN module The display of the terminal board corresponds to the front view of the module. Description of Terminal Connectors POWER VCC GND supply voltage: +5 V / 0.5 A, 0 V.
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ADASH Ltd. Adash 3600-MAIN-COM-PWR PROCESS +BIN1 +BIN2 -BIN12 +BIN3 +BIN4 -BIN34 binary inputs: binary input No. 1, positive pole, supply max. DC 30 V / 4 mA, binary input No. 2, positive pole, supply max. DC 30 V / 4 mA, binary inputs No. 1 and 2, negative pole, binary input No. 3, positive pole, supply max. DC 30 V / 4 mA, binary input No. 4, positive pole, supply max. DC 30 V / 4 mA, binary inputs No. 3 and 4, negative pole.
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ADASH Ltd. Adash 3600-MAIN-COM-PWR Terminal Board of the Adash 3600-COM Module Fig. Terminal board of the Adash 3600-COM module The display of the terminal board corresponds to the front view of the module. Description of Terminal Connectors POWER VCC GND supply voltage (terminal connectors with the same marking are interconnected inside): +5 V / max. 50 mA, 0 V.
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ADASH Ltd. Adash 3600-MAIN-COM-PWR Terminal Board of the Adash 3600-PWR Module Simple version Double version Fig. Terminal board of the Adash 3600-PWR module The display of the terminal board corresponds to the front view of the module. The voltage supply unit can have a combined version, with two separate supply units in one box: the right side of the module then serves to supply the current loops and binary inputs of the Adash 3600 system, having an output voltage of 15 V DC.
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ADASH Ltd. Adash 3600-MAIN-COM-PWR Description of Adash 3600-MAIN Adash 3600-MAIN is the main module of the Adash 3600 system. This module performs its own measurements and evaluation of vibration signals. It also controls other modules of the Adash 3600 system. Vibration Sensor The Adash 3600-MAIN module is equipped with one input for the connection of a vibration sensor with ICP supply. The used sensor must be an accelerometer (acceleration sensor).
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ADASH Ltd. Adash 3600-MAIN-COM-PWR measuring of vibration must be changed too. The A3600 system measure the machine even is OFF. To stop of the measuring on the turned-off machine is possible to use binary (process) inputs, which stops measuring only on the turned-off machine. On the working machines will be still measuring performed. Binary inputs are possible to use for dynamic data measuring (measuring of time or spectra) too. The dynamic data measuring considerably size of database.
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ADASH Ltd. Adash 3600-MAIN-COM-PWR Setting of alarm by binary inputs Choose radio-button By bin inputs in the MPX - Channel window and define group of alarm limits for used binary input. Alarm limits will depend on the active binary input. If more binary inputs are active, then leftmost active binary input has priority. setting of alarm limits by binary inputs Measure triggering by binary inputs Measuring on the input channel of the A3600 can be triggered by binary inputs (BIN1 - BIN3).
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ADASH Ltd. Adash 3600-MAIN-COM-PWR Triggering of a dynamic data measuring by binary inputs If you use this function, then dynamic data measuring depends on the binary input. Choose triggering binary input from the trig combo-box in the MPX - Channel Dynamic data configuration window. A dynamic data measuring will start only if selected binary input is active. Binary input needn't be active all the measuring time. 11 ADASH Ltd., Czech republic, tel.
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ADASH Ltd. Adash 3600-MAIN-COM-PWR triggering of dynamic data measuring Hints for measurement triggering 1. If you want to trig all measuring types (static and dynamic) by one binary input, then static data trigger must be BIN and dynamic data trigger must be Always. 2. If you want to trig dynamic data only, then static data trigger must be Free run and dynamic data trigger must be BIN. 3.
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ADASH Ltd. Adash 3600-MAIN-COM-PWR Data distribution to the NET module A3600 always autoranges before measuring A3600 waits for communication with PC five measuring cycles Module Front Panel On the front 3600-MAIN module panel all information is displayed on the state of the Adash 3600 system. Fig.
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ADASH Ltd. Adash 3600-MAIN-COM-PWR Indicator Signals -----------------------------------------------------------------------------------------------O.K. no set limit has been exceeded (the OK relay closed) ALERT the ALERT limit exceeded, the ALERT relay closed DANGER the DANGER limit exceeded, the DANGER relay closed Indication of the BIN Input Signals Condition The binary signals condition is indicated by the indicators in the PROCESS box.
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ADASH Ltd. Adash 3600-MAIN-COM-PWR Interconnection of the Adash 3600 Set In the basic version, the system is supplied as follows: - Adash 3600-PWR .. power supply unit - Adash 3600-MAIN .. main module - Adash 3600-COM .. communication module (for system configuration via the Adash 3600 Setup program). Fig. Modules of the set basic version These modules are connected to the set according to the following schematic: Fig. Schematic of connection of the basic Adash 3600 set modules 15 ADASH Ltd.
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ADASH Ltd. Adash 3600-MAIN-COM-PWR Recommended Procedure of Module Connection 1. Disassembly of terminal connector covers. Remove the terminal connector covers of the modules by means of a suitable tool. Fig. Removal of terminal connector covers 2. Interconnection of supply terminal connectors (VCC and GND). Fig.
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ADASH Ltd. Adash 3600-MAIN-COM-PWR 3. Connection of communication terminal connectors (485-A, 485-B). Fig. Interconnection of communication conductors The communication conductors are identified by the following colours in the supplied set: - white conductor, signal A of RS-485 - black conductor, signal B of RS-485. 4. Connection of interconnections (485-B, 485-AR).
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ADASH Ltd. Adash 3600-MAIN-COM-PWR 5. Connection of the vibration sensor. To connect the vibration sensor with ICP supply to the Adash 3600-MAIN unit, a special shielded twisted cable is supplied, which is marked and connected as follows: Conductor Sensor Module colour terminal connector terminal connector ---------------------------------------------------------------------------------Shield (braiding) SHLD White A +ICP White / blue (black) B - ICP Fig. Connection of the vibration sensor 6.
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ADASH Ltd. Adash 3600-MAIN-COM-PWR Connection of Other Devices Current Loops 4 – 20 mA The Adash 3600-MAIN unit has two current loops 4 – 20 mA for transmission / display of the measured data. Loop1 is assigned to measurement ISO [mm/s] on signal path LF; Loop2 is assigned to the selected measurement [g] via one of the remaining signal paths HF, LIN, ENV. The assignment of the signal path to Loop2 is carried out via the Adash 3600 Setup program.
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ADASH Ltd. Adash 3600-MAIN-COM-PWR Measurement by an External Analyser 1. To connect an external analyser to the Adash 3600 set, the Adash 3600-COM module is equipped with a BNC connector marked SIGNAL, to which the measured signal is fed from the vibration sensor. This signal is fed to the connector from the AC OUT and AC GND terminal connectors of the Adash 3600-MAIN module and is already free of the DC component of ICP supply.
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ADASH Ltd. Adash 3600-MAIN-COM-PWR Archiving of Measured Data The Adash 3600 set can be extended with the Adash 3600-MEM memory module, which archives measured data on the flash card with a capacity of 16 MB to 128 MB. The flash card with the measured data can be removed from the module at any time and the archived data can be imported to the DDS 2000 user software by Adash for further processing.
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ADASH Ltd. Adash 3600-MAIN-COM-PWR Operation of the Adash 3600-MAIN Module If the unit is in operation, it displays continuously measurement results and, based on the results, updates the output current of current loops 4 – 20 mA in accordance with their set measurement range. At the same time, status indicators M (measurement), S (measurement parameters setting) and C (communication between the modules of the set) flash.
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ADASH Ltd. Adash 3600-MAIN-COM-PWR Technical Specification of Adash 3600-MAIN Inputs: - 1 for vibration measurement (accelerometer with ICP supply) - 4 binary for definition of machine state (run, coast down, run up, ...) and for external trigger - 1 DC for DC value of operational quantity (power, machine speed, temperature,...
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ADASH Ltd. Adash 3600-MAIN-COM-PWR Technical Specification of Adash 3600-PWR Input voltage: - 110~230 V 50-60Hz Output voltage: - 5 V / 2 A for simple version - 5 V / 2 A + 15 V / 0,9 A for double version Protection: - IP20 Temperature range: - -10 °C to +50 °C Supply: - ~230 V Dimensions: - 53 x 90 x 58 mm for simple version - 106 x 90 x 58 mm for double version Weight: - 130 g for simple version - 255 g for double version Mounting: - DIN rail 26 ADASH Ltd., Czech republic, tel.
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ADASH Ltd. Adash 3600-MAIN-COM-PWR Dimensioned Sketch of Adash 3600-MAIN, 3600-COM and 3600-PWR Adash 3600 SERIAL 90 mm SIGNAL COMM 53 mm 106 mm 62 mm 3600 90 mm Adash POWER 53 mm 33 mm 48 mm 58 mm 27 ADASH Ltd., Czech republic, tel.: +420 596 232 670, fax: +420 596 232 671, email: info@adash.cz For next technical and contact information visit www.adash.net, www.adash.