PHASE 5 OPL USER’S MANUAL American Dryer Corporation 88 Currant Road Fall River, MA 02720-4781 Telephone: (508) 678-9000 / Fax: (508) 678-9447 E-mail: techsupport@amdry.com www.amdry.com 031500MFM/tcosta ADC Part No.
Retain This Manual In A Safe Place For Future Reference Please read this manual carefully to thoroughly familiarize yourself with the Phase 5 OPL computer system features, operational instructions, and programming characteristics. This manual contains important information on how to employ all the features of your new ADC dryer in the safest and most economical way. American Dryer Corporation products embody advanced concepts in engineering, design, and safety.
IMPORTANT YOU MUST DISCONNECT and LOCKOUT THE ELECTRIC SUPPLY and THE GAS SUPPLY or THE STEAM SUPPLY BEFORE ANY COVERS or GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, or TESTING OF ANY EQUIPMENT per OSHA (Occupational Safety and Health Administration) STANDARDS. FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOR AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. DO NOT DRY MOP HEADS IN THE DRYER.
WARNING DRYER MUST NEVER BE OPERATED WITHOUT THE LINT FILTER/SCREEN IN PLACE...EVEN IF AN EXTERNAL LINT COLLECTION SYSTEM IS USED. IMPORTANT PLEASE OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment and/or specified in the installation/operator's manual included with the dryer. Dryer(s) must not be installed or stored in an area where it will be exposed to water and/or weather. The wiring diagram for the dryer is located in the front electrical control box area.
Table of Contents SECTION I INTRODUCTION ....................................................................................................... 4 Phase 5 “On-Premise Laundry” (OPL) Microprocessor Drying System ............................................. 4 SECTION II FEATURES .................................................................................................................. 5 SECTION III PROGRAM SELECTIONS ....................................................................................
4. Program Location 0 (Key “0”) a. Anti-Wrinkle Program Activation ................................................................................... 17 b. Buz Time (Anti-Wrinkle Tone)....................................................................................... 17 c. Anti-Wrinkle On Time................................................................................................... 17 d. Anti-Wrinkle Delay Time....................................................................................
SECTION X PHASE 5 AUTO CYCLE (Patent No. 4,827,627) .................................................59 “A” and “B” Factor Parameters for Current Production Dryer Models .................................................................................... 59 “A” and “B” Factor Parameters for Past Production Dryer Models .......................................................................................... 60 SECTION XI PHASE 5 OPL SYSTEM DIAGNOSTICS ......................................................
SECTION I INTRODUCTION PHASE 5 “ON-PREMISE LAUNDRY” (OPL) MICROPROCESSOR DRYING SYSTEM The American Dryer Corporation’s Phase 5 “On-Premise Laundry” (OPL) Drying System has been designed with super performance in mind to provide for better temperature regulation, efficiency, performance, consistency, and faster drying times. Specifically, ADC’s Phase 5 OPL System’s higher performance emanates from the following enhancements: 1.
SECTION II FEATURES A. DEPENDABLE MICROPROCESSOR SOLID STATE INTEGRATED CIRCUITRY - to eliminate as many moving parts as possible. B. PROGRAM CHANGES ARE EASILY MADE AT THE K EYBOARD - actual programs are viewed at the L.E.D. (light emitting diode) display for verification. C. AUTOMATIC DRYING CYCLE (Patent No. 4,827,627) - computerized monitoring of load dryness for precise, fast, and efficient drying. D.
P. REVERSING OPTION - helps eliminate wrinkling due to the balling up or tangling of large items. Certain models have the reversing option where the basket (tumbler) will turn in the forward direction for two (2) minutes, stop for 5-seconds, and then proceed in the reverse direction for two (2) minutes. This process is repeated throughout the drying and cooling cycles. Q.
SECTION III PROGRAM SELECTIONS A. PREPROGRAMMED CYCLES The Phase 5 OPL microprocessor controller (computer) can store in its memory six (6) preprogrammed cycles (keys “A” through “F” on the keyboard [touchpad]). This allows the user to have the six (6) most commonly used cycles, requiring only the push of a single keyboard (touchpad) entry to start the dryer. These preprogrammed cycles can be set in either the Automatic Drying Cycle/Mode (Patent No.
c. Drying Time - programmable from 0 to 99 minutes in one (1) minute increments. d. Drying Temperature -programmable from 100º F to 200º F (37º C to 93º C) in one-degree increments. e. Cool Down Time - programmable from 0 to 99 minutes in one (1) minute increments. f. Cool Down Temperature -programmable from 70º F to 100º F (20º C to 37º C) in one-degree increments. g. For optional reversing models, the Spin Time can be programmed from 30-seconds to 120-seconds in one-second increments. h.
C. AUTOMATIC DRYING CYCLE/MODE (Patent No. 4,827,627) In this mode, the Phase 5 OPL microprocessor controller (computer) determines how much drying time is needed and compensates for various types of fabric and load sizes, ALL automatically. The Phase 5 OPL microprocessor controller (computer) accomplishes this by calculating the dryness level (percentage of extraction) using the temperature selected, as well as, the “A” and “B“ factors preset by the factory.
D. TIMED (MANUAL) DRYING CYCLE (Mode) This drying cycle is intended for special loads where a specific amount of drying time and cooling time is needed, especially for fine, delicate items which require very low temperatures and long drying and/or cool down time periods. TIMED (MANUAL) CYCLE (MODE) SELECTIONS: 1. Drying Time - programmable from 0 to 99 minutes in one (1) minute increments. 2. Cool Down Time - programmable from 0 to 99 minutes in one (1) minute increments. 3.
*NOTE: The Cool Down Cycle will run either until the Cool Down Temperature is reached or until the Cool Down Time has expired, whichever comes first. 2. Manually Loaded Cycles a. Automatic Drying Cycle/Mode* (Patent No. 4,827,627) 1) Cool Down Time - 0 to 99 minutes in 1 minute increments. 2) Cool Down Temperature - 70º F to 100º F (20º C to 37º C) in one-degree increments. b.
1) Drive Motor (blower motor on reversing models). 2) Heat On (active). 3) Reversing models have indicators for the forward (clockwise [CW]) basket (tumbler) rotation and reverse (counterclockwise [CCW]) basket (tumbler) rotation. H. CYCLE IN PROGRESS TEMPERATURE DISPLAY While the dryer cycle is in progress, the temperature in the basket (tumbler) can be displayed by pressing the “ENTER/START” key.
ANTI-WRINKLE PROGRAM SELECTIONS: 1. Anti-Wrinkle Guard Active or No Anti-Wrinkle Guard 2. Guard Delay Time a. Programmable from 10-seconds to 255-seconds in one-second increments. 3. Guard On Time a. Programmable from 10-seconds to 60-seconds in one-second increments. 4. Maximum Guard Time a. Programmable from 1 minute to 99 minutes in 1 minute increments. K. AUDIBLE TONE SIGNAL A tone will sound for each keyboard (touchpad) entry made.
4. Basket (Tumbler) Spin Time and Dwell (Stop) Time a. Programmable in the Manual Mode. 1) Spin Time - programmable from 30-seconds to 120-seconds in one-second increments. 2) Dwell (Stop) Time - programmable from 5-seconds to 10-seconds in one-second increments. N. DIAGNOSTICS Three (3) major circuits of the Phase 5 OPL microprocessor controller (computer) are monitored. They are as follows: 1. Microprocessor Heat Sensor Circuit fault will shut the drying cycle off, and the L.E.D.
1. Program Location 2 (Key “2”) a. Temperature Conversion Status - this program controls whether the temperature-related programs will be operated in Fahrenheit (º F) or Celsius (º C). The programs affected are as follows: 1) Temperature Display Mode. 2) Temperature Selections (drying temperatures). 3) Cool Down Temperatures. IMPORTANT: The Phase 5 OPL microprocessor controller (computer) automatically calculates and converts the temperatures in these programs to the previously set value.
e. Factor “B” (Heat Loss [offset] Program) - this parameter/program is one (1) of the factors that the Phase 5 OPL microprocessor controller (computer) uses when programmed in the Automatic Drying Cycle/Mode (Patent No. 4,827,627). This factor also pertains to the thermal characteristics of each model dryer. This factor setting is dependent upon the model dryer and the type of heating unit. The range of adjustment of this slope factor is 1 through 99 in increments of one (1).
d. Dwell (Stop) Time - this parameter (program) is fixed at 5-seconds in the Automatic Mode and programmable in the Manual Mode. This Dwell (Stop) Time is programmable (in the Manually Loaded Cycle ONLY) from 5-seconds to 10-seconds in one-second increments. e. Buz (Tone) Time - this parameter allows the operator to adjust the time, the signal tone sounds from 0 to 15-seconds in one-second increments.
P. SPECIAL COOL DOWN PROGRAM/SELECTION (Patent No. 5,161,314) This unique Cool Down Program/Selection is specifically designed to limit the amount of cooling that occurs during the Cool Down Cycle. During the Special Cool Down Cycle process, the Phase 5 OPL microprocessor controller (computer) cycles the heat at various intervals to achieve a gradual cool down of approximately 10º F (-12º C) per minute.
SECTION IV OPERATING INSTRUCTIONS The Phase 5 OPL microprocessor controller (computer) allows the operator to choose from six (6) preprogrammed cycles (Key “A” through Key “F”) which, unless otherwise specified at the time of ordering the dryer, has been preprogrammed by the factory with the parameters (programs) shown on page 54 and page 55. Additionally, for occasional or one-time special loads, the manually loaded cycles can be used where the operator must set the specific program(s) needed.
5) Once the Cool Down Cycle is completed, the dryer will shut off, the tone (buzzer) will sound (i.e., 7-seconds), and the L.E.D. (light emitting diode) display will read “donE.” The L.E.D. display will continue to read “donE” until the main door is opened. 6) If the Anti-Wrinkle Program is active (on), once the drying cycle and cooling cycles are completed and the L.E.D. display reads “donE” the Phase 5 OPL microprocessor controller (computer) will proceed into the Anti-Wrinkle Program (Mode).
2. Manually Loaded Cycles a. Automatic Drying Cycle (Patent No. 4,827,627) 1) L.E.D. (light emitting diode) display reads “FILL” (no cycle in progress). 2) Press Key “2.” 3) L.E.D. display will now read “F,” meaning select Fabric (temperature) desired. Enter the temperature desired (from 160º F to 200º F [71º C to 93º C] in one-degree increments). For example, for F190, press key “1,” key “9,” key “0,” and then press the “ENTER/START” key. 4) L.E.D.
9) If the Anti-Wrinkle Program is active (on), once the Drying Cycle and Cooling Cycles are completed and the L.E.D. (light emitting diode) display reads “donE” the Phase 5 OPL microprocessor controller (computer) will proceed into the Anti-Wrinkle Program (Mode). If the main door is not open within the Anti-Wrinkle Delay Time (i.e., 90-seconds), the basket (tumbler) will rotate (without heat) for the programmed Anti-Wrinkle On Time (i.e., 20-seconds).
9) Once the Cool Down Cycle is completed, the dryer will shut off, the tone (buzzer) will sound (i.e., 7-seconds), and the L.E.D. (light emitting diode) display will read “donE.” The L.E.D. display will continue to read “donE” until the main door is opened. 10) If the Anti-Wrinkle Program is active (on), once the Drying Cycle and Cooling Cycle are completed and the L.E.D.
SECTION V L.E.D. DISPLAY/CODES The L.E.D. (light emitting diode) display informs the operator of cycle status, program verification, and displays important diagnostic codes and fault codes. A. L.E.D. DISPLAY OPERATING STATUS 1. Cycles in Progress a. While the dryer is operating, the L.E.D. (light emitting diode) display will read which cycle is in progress. For example, in Drying Cycle (Mode), the L.E.D. display will read “dr” and in the Cool Down Cycle (Mode) the L.E.D. display will read “CL.” 2.
2) Illustration No. 4 (refer to the illustration below) a) HEAT INDICATOR -this indicator dot is on whenever the Phase 5 OPL microprocessor controller (computer) is calling for the heating unit to be active (on). 3) Illustration No. 5 (refer to the illustration below) a) REVERSING INDICATOR - this indicator dot is functional for dryer models with the Reversing Action Option ONLY. This indicator dot will be on when the basket (tumbler) is in the reverse (counterclockwise [CCW]) direction. 4) Illustration No.
C. L.E.D. (LIGHT EMITTING DIODE) CODES 1. Display Codes A AUto ArEu b bUZ bUZ--tInE ºCEL CL Cool--tInE Cool--tEnP CY A CY b CY C CY d CY E CY F CYCL--tInE d donE door dr drY--LEuL drY--tEnP F ºFAr FILL FLS GdLY G on--tInE Grd Hot MAnU MGrd nbUZ nGrd nrEu nSC Slope Factor Automatic Mode (Patent No.
nSEn ProG rEu SC SEFL SEn SPIn--tInE Sr SrEu StoP--tInE tEnP--tInE tInE No Rotational Sensor Selected Program Mode Reverse Special Cool Down Rotational Sensor Circuit Failure Rotational Sensor Selected Spin Time Select Reverse Select Reverse Stop Time Temperature Display Time Time 2. Fault Codes door -- Keyboard (touchpad) entry was made while the main door was open or Fault in the A.C. door switch circuit. dSFL - Fault in the microprocessor temperature sensor circuit.
SECTION VI PROGRAMMING INSTRUCTIONS A. INTRODUCTION TO PROGRAMMING The various program selections are stored in the Phase 5 OPL microprocessor controller (computer) and are broken down into two (2) categories: 1. Preprogrammed Cycles (key “A” through key “F”) a. Allow the operator to have six (6) most commonly used cycle selections awaiting the push of a single keyboard (touchpad) entry to start the dryer. 2. System Parameters a.
The Phase 5 OPL microprocessor controller (computer) walks the operator through the various parameters (programs) and advances each time the “ENTER/START” key is pressed. Once ALL the steps in the particular preprogrammed cycle or Program Location (system parameters) are set, the L.E.D. (light emitting diode) display will read “ProG.” At this point, the operator can go to the next preprogrammed cycle or Program Location (system parameter) to be changed.
Listed below, is an index of the flowcharts on the following pages. FLOWCHART TITLES PAGE Entering and Exiting Program Mode ........................................... 31 Programmed Cycles Automatic Drying Cycle (Patent No. 4,827,627) ........................ Timed (Manual) Drying Cycle ................................................. 32 36 System Parameters (Programs) Program Location 2 .................................................................. Program Location 5 ...............................
Entering and Exiting Program Mode FILL 0 0 0 To enter program mode, press the "Enter/Start" key once, and immediately press the "0" Key three (3) times within 2-seconds. ENTER START (Program Mode) ProG Preprogrammed cycle to be changed System parameter program location to be changed B MAN 2 Enter program to be changed by pressing appropriate key. Last Parameter Changed ENTER START A 05 To exit program mode.
Preprogrammed Cycle Programming Automatic Drying Cycle (Patent No. 4,827,627) FILL 0 0 0 ENTER START ProG A CY A AUto or To enter program mode, press the "Enter/Start" key once, and immediately press the "0" key three (3) times within 2-seconds. (Program Mode) Select preprogrammed cycle to be changed (i.e., A). Display will read "CY A" for 1-second and then "auto" or "manual." Cycle between automatic and manual by pressing the "0" key. If no change is required press the "Enter/Start" key.
Continued Grd or nGrd 0 0 nGrd Grd ENTER START Display will read "dry" for 1-second, "temp" for 1 - s e c o n d ( d r y i ng t e m pe r a t u r e ) , a n d t h e n temperature programmed. If a change is necessary, enter temperature change (160º F to 200º F in increments of 1º F). I.E., for 182º F, press key "1", key "8", key "2", and then press the "Enter/Start" key.
Continued drY Display reads "Dry" for 1-second. Display reads "Level" for 1-second. LEuL 100 Dryness Level (% Extraction). Press the "Enter/Start" key if no change is necessary. If a change is necessary, enter % change (90% to 100% in increments of 1%). I.E. I.e., for 95%, press key "0," key "9," key "5," and then press the "Enter/Start" key. 0 9 5 095 ENTER START Display "Cool" for 1-second. CooL Display "Time" for 1-second. tInE 06 Cool Down Time.
Continued Display reads "Cool" for 1-second. Cool Display reads "Temp" for 1-second. tEnP Press "Enter/Start" if no change is necessary. F 070 If a change is necessary, enter temperature change (70º F to 100º F [21º C to 37º C] in increments of 1º F [-17º C]). I.e., for 80º F [26º C], press key "0," key "8," key "0," and then press the "Enter/Start" key. 0 8 0 F 080 ProG Select next program change CLEAR STOP To exit press the "Clear/Stop" key.
Preprogrammed Cycle Programming Timed (Manual) Drying Cycle FILL 0 0 0 ENTER START ProG D (Program Mode) Select preprogrammed cycle to be changed (i.e ., D). CY d MAnU To enter program mode, press the "Enter/Start" key once, and immediately press the "0" Key three (3) times within 2-seconds. Display will read "CY d" for 1 second and then "auto" or "manual". Cycle between automatic and manual by pressing the "0" key. If no change is required press the "Enter/Start" key.
Continued Grd or nGrd 0 0 nGrd Grd ENTER START Display will read "dry" for 1 second, "time" for 1 second (drying temperature), and then drying time programmed. If no change is necessary, press the "Enter/Start" key. If a change is necessary, enter time change (10 to 99 minutes in increments of 1 minute. I.E., for 35 minutes", press key "0", key "3", key "5", and then press the "Enter/Start" key.
Continued Display reads "Cool" for 1-second. CooL Display reads "Time" for 1-second. tInE 06 Cool Down Time. Press the "Enter/Start" key if no change is necessary. If a change is necessary, enter time change (0 to 99 minutes in increments of of 1 minute). I.E., for 8 minutes, press key "0", key "8", and then press the "Enter/Start" key. 0 8 08 ENTER START Display "Cool" for 1-second. CooL Display "Temp" for 1-second. tEnP Cool Down Temperature.
Continued Reversing Models Display reads "Spin" for 1-second. SPin Display reads "Time" for 1-second. tInE Spin Time. 060 Press the "Enter/Start" key if no change is necessary. If a change is necessary, enter time change (30 to 120-seconds in increments of of 1-second). I.E., for 30-seconds, press key "0", key "3", key "0", and then press the "Enter/Start" key. 0 3 Non-Reversing Models 0 ENTER START Display "Stop" for 1-second. StOP Display "Time" for 1-second. tInE Stop Time.
Program Location 2 No Cycle In Progress FILL 0 0 0 ENTER START To enter program mode, press the "Enter/Start" key once, and immediately press the "0" Key three (3) times within 2- seconds. ProG 2 ºFAr ºCEL or 0 0 ºCEL ºFAr Display will read "FAr" or "CEL". The "0" key will toggle between fahrenheit and celsius. If no change is required press the "Enter/Start" key. ENTER START For Non-Reversing Models, press the "Enter/Start" key.
Continued Rotational Sensor. SEn nSEn 0 0 nSEn SEn Display will read "sensor" or "no sensor." Press the "0" key to toggle between sensor and no sensor. If no change is necessary, press the "Enter/Start" key. ENTER START A 05 Slope Factor. 0 3 If no change is necessary, press the "Enter/Start" key. If a change is necessary, enter Factor "A" (1 to 9 in increments of 1). I.E., for Factor 3, press key "0", press key "3", and then press the "Enter/Start" key.
Program Location 5 No Cycle In Progress FILL 0 0 0 ENTER START To enter program mode, press the "Enter/Start" key once, and immediately press the "0" Key three (3) times within 2-seconds. ProG 5 FLS or 0 nFLS ENTER START ENTER START FLS Display will read "flash" or "no flash." If no change is necessary press the "Enter/Start" key. If a change is necessary, the "0" key will toggle between flash and no flash, then press the "Enter/Start" key.
Continued "A" Continued "B" ENTER START tEnP tInE Display will read "temp" for 1-second and "time" for 1-second. If no change is necessary press the "Enter/Start" key. If a change is necessary, enter time change (1 to 15-seconds in increments of 1-second). I.E., for 10-seconds, press key "1", key "0", and then press the "Enter/Start" key. 01 No Flash 1 0 ENTER START ProG Select next program change CLEAR STOP FILL 43 To exit press the "Clear/Stop" key.
Program Location 8 No Cycle In Progress FILL 0 0 0 To enter program mode, press the "Enter/Start" key once, and immediately press the "0" Key three (3) times within 2-seconds. ENTER START ProG 8 CooL Display will read "cool" for 1-second and "temp" for 1-second. If no change is necessary, press the "Enter/Start" key. If a change is necessary (0 to 99 minutes in increments of 1 minute). I.E., for 8 minutes, press key "0", key "8", and then press the "Enter/Start" key.
Continued SPin tInE Display will read ''stop" for 1-second and "time" for 1-second. If no change is necessary, press the "Enter/Start" key If a change is necessary, enter time change (30 to 120-seconds in increments of 1-second). I.E., for 70-seconds, press key "0", key "7", key "0", and then press the "Enter/Start" key. 060 0 7 0 ENTER START StoP tInE Display will read ''stop" for 1-second and "time" for 1-second.
Continue bUZ Display will read "buzz" for 1-second and "time" for 1-second. If no change is necessary press the "Enter/Start" key. If a change is necessary, enter time change (0 to 15-seconds in increments of 1-second). I.E., for 4-seconds, press key "0", key "4", and then press the "Enter/Start" key. tInE 07 0 4 ENTER START ProG Select next program change CLEAR STOP FILL 46 To exit press the "Clear/Stop" key.
Program Location 0 No Cycle In Progress FILL 0 0 0 ENTER START ProG To enter program mode, press the "Enter/Start" key once, and immediately press the "0" Key three (3) times within 2-seconds. Press "0" key to enter program location "0." Display will read "Grd" or "nGrd" use "0" key to toggle betweeen Grd and nGrd. Press Enter/Start if no change is necessary. 0 Grd 0 ENTER START nGrd ProG ENTER START bUZ or nbUZ 0 0 nbUZ bUZ Display will read "buzz" or "no buzz".
Continued GdLY tInE Display will read "GdLY" for 1-second and "time" for 1-second. If no change is necessary press the "Enter/Start" key. If a change is necessary, entire time change (10 to 255-seconds in increments of 1-second. I.E., for 80-seconds, press key "0", press key "8", press key "0" and then press the "Enter/Start" key. 090 0 8 0 ENTER START nGrd tInE Display will read "nGrd" for 1-second and "time" for 1-second. If no change is necessary press the "Enter/Start" key.
Special Cool Down Program This Special Cool Down Program is designed to limit the cooling process to 10º F per minute. This program was created to work well with fabrics that respond adversely to a great change in temperature (i.e., VISA®). THIS PROGRAM CAN ONLY BE FOUND IN PRESET CYCLE "F" WHEN THE PHASE 5 MICRO- PROCESSOR CONTROLLER (computer) HAS BEEN PROGRAMMED FOR SPECIAL COOL DOWN "SC".
Manually Loaded Cycle Automatic Drying Cycle (Patent No. 4,827,627) FILL AUto 2 drY Press Key 2. Display reads "dry" for 1-second, "temp" for 1-second, and then "F". tEnP F 1 Display will read "F" (Fabric/Drying Temperature). Enter desired drying temperature (160º F to 200º F in increments of 1º F). I.e., for 172º F, press key "1", key "7", key "2", and then press the "Enter/Start" key. 7 2 ENTER START drY LEuL Display will read "dry" for 1-second and "level" for 1-second, and then "100".
Continued Reversing Models Non-Reversing Models or Reversing Models set for Always Reverse Display will read operating status and dryer will begin drying cycle Sr For Reversing Models. ENTER START 0 dr 00 51 Display will read "select reverse" if system parameter is programmed for select reverse. If reverse action is desired, press the "Enter/Start key. If no reverse action is desired, press the "0" key.
Manually Loaded Cycle Timed (Manual) Drying Cycle FILL MAN 5 drY tInE Press Key 5. Display will read "dry" for 1-second and time for 1-second. If no change is necessary, press the "Enter/Start" key. If a change is necessary, enter time change (0 to 99 minutes in increments of 1 minute. I.E., for 30 minutes, press key "3", key "0", and then press the "Enter/Start" key.
Continued drY Display reads "dry" for 1-second, "temp" for 1-second, and then "F." tEnP F 1 Display will read "F" (Fabric/Drying Temperature). Enter desired drying temperature (160º F to 200º F [71º C to 93º C] in increments of 1º F [-17º C]). I.e., for 180º F [82º C], press key "1," key "8," key "0," and then press the "Enter/ Start" key.
SECTION VII FACTORY PRESET PARAMETERS/PROGRAMS A. PARAMETERS (PROGRAMS) PRESET BY FACTORY FOR NON-REVERSING DRYERS CYCLE A: Automatic Mode, Anti-Wrinkle Active, Dry Temperature 180º F (82º C), Dryness Level 100%, Cool Down Time 6 minutes, Cool Down Temperature 80º F (26º C). CYCLE B: Automatic Mode, Anti-Wrinkle Active, Dry Temperature 180º F (82º C), Dryness Level 98%, Cool Down Time 6 minutes, Cool Down Temperature 80º F (26º C).
B. PARAMETERS (Programs) PRESET BY FACTORY FOR (OPTIONAL) REVERSING DRYERS CYCLE A: Automatic Mode, Reverse, Anti-Wrinkle Active, Dry Temperature 180º F (82º C), Dryness Level 100%, Cool Down Time 6 minutes, Cool Down Temperature 80º F (26º C). CYCLE B: Automatic Mode, Reverse, Anti-Wrinkle Active, Dry Temperature 180º F (82º C), Dryness Level 98%, Cool Down Time 6 minutes, Cool Down Temperature 80º F (26º C).
SECTION VIII SYSTEM PARAMETER/PROGRAM LOCATION CHART P HASE 5 OPL P ROGRAM L OCATIONS LOCATIONS/PROGRAMS CYCLES AFFECTED PROGRAM LOCATION 2 - KEY "2" Display Temperature (ºF or ºC) Select Reverse or Always Reverse* Rotational Sensor or No Rotational Sensor "A" Factor (SLOPE) Refer to charts on page 59 and page 60 "B" Factor (SLOPE) Refer to charts on page 59 and page 60 MLC and PPC MLC ONLY MLC and PPC MLC and PPC MLC and PPC PROGRAM LOCATION 5 - KEY "5" Flash or No Flash Time or Temperature Display (N
SECTION IX PHASE 5 OPL PROGRAMMING LIMITS A. PREPROGRAMMED CYCLES 1. Automatic Cycle/Mode (Patent No. 4,827,627) a. Drying Temperature (“drY tEnP”) from 160º F to 200º F (71º C to 93º C) in one-degree increments. b. Dryness Level (percentage of dryness [“drY LEuL”]) from 90% to 100% in one percent (1%) increments. c. Cool Down Time (“CooL tInE”) from 0 to 99 minutes in one minute increments. d. Cool Down Temperature (“CooL tEnP”) from 70º F to 100º F (21º C to 37º C) in one-degree increments. 2.
5. Guard On Time (“G on--tInE”) from 10 to 60-seconds in one-second increments. 6. Guard Delay Time (“GdLY”) from 10 to 255-seconds in one-second increments. 7. Buzz (Tone) Time (“bUZ--tInE”) from 0 to 15-seconds in one-second increments. 8. Flash Display Cycle/Time (“FLS”) 1 to 15-seconds in one-second increments. 9. Flash Display Temperature/Time 1 to 15-seconds in one-second increments. C. FIXED PARAMETERS 1. Spin Time (“SPIn--tInE”) is fixed at 2 minutes (in the Automatic Cycle/Mode [Patent No.
SECTION X PHASE 5 AUTO CYCLE (Patent No.
“A” AND “B” FACTOR PARAMETERS for Past Production Dryer Models GAS MODEL ADG-215D ADG-220D ADS-230 ADG-530D UDG-50D ADG-80D (A) ADG-80D (B) UDG-80D (A) UDG-80D (B) ADG-575D ADG-120D (C) ADG-170D (C) "A" "B" 5 5 5 ELECTRIC MODEL KW "A" "B" MODEL 67 65 65 ADE-215 ADE-220 ADE-230 UDS-50 ADS-80 UDS-80 65 67 77 67 77 65 75 72 UDE-50 N/A* 5 5 5 5 5 5 5 5 STEAM ADE-100 ADE-120 15 15 15 20 24 30 60 72 80 5 67 N/A* 2 4 5 2 5 5 65 81 72 60 80 90 ADS-100 TYPE "A" "B" High or Low Super Steam ADS-120
SECTION XI PHASE 5 OPL SYSTEM DIAGNOSTICS IMPORTANT: YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY AND THE GAS SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER OSHA (Occupational Safety and Health Administration) STANDARDS. ALL major circuits, including door, microprocessor temperature sensor, heat and motor circuits are monitored.
3. “SEFL” - indicates a rotational sensor circuit failure meaning that there is a fault somewhere in the basket (tumbler) rotation circuit, or, the Phase 5 OPL microprocessor controller (computer) program related to this circuit (Program Location 2 [PL02]) is set incorrectly, in the active mode (“SEn”), whereby the dryer is not equipped with the optional rotational sensor and should be set in the non-active mode (“nSEn”). 4. “Hot” - indicates a possible overheating condition.
3. L.E.D. Display Indicator Number 3 a. For Optional Reversing Models; 1) This indicator dot is on when the drive (basket [tumbler]) motor is operating in the reversing mode (counterclockwise [CCW] direction). 4. L.E.D. Display Indicator Number 4 a. For Optional Reversing Models; 1) This indicator dot is on when the drive (basket [tumbler]) motor is operating in the forward mode (clockwise [CW] direction). C. PHASE 5 OPL MICROPROCESSOR CONTROLLER (COMPUTER) RELAY OUTPUT L.E.D.
1. “DOOR” L.E.D. (light emitting diode) Indicator a. SHOULD BE ON ALL THE TIME (even if the dryer is not running) unless the main door, lint door or draw is open or there is a problem (open circuit) in the main or lint door switch circuit. NOTE: If the dryer is started (display indicator dots are on) and there are no outputs (“HEAT” and/or “MTR” output L.E.D.’s are off) and the “DOOR” input L.E.D. is on; then the fault is the Phase 5 OPL microprocessor controller (computer) itself.
5. “REV” Output L.E.D. (light emitting diode) Indicator (for Optional Reversing Models ONLY) a. If the dryer is started and the blower motor is operating but the drive (basket [tumbler]) motor is not, yet the Phase 5 OPL microprocessor controller (computer) display “REVERSE” indicator dot is on, but the “REV” (reverse) motor output L.E.D. is off; then the fault is the Phase 5 OPL microprocessor controller (computer) itself.
SECTION XII OPTIONAL 9 VOLT BATTERY BACK-UP Dryers ordered from the factory with the 9 Volt Battery Back-Up Option (battery is not included) allow the Phase 5 OPL microprocessor controller (computer) to maintain its operating status should a momentary power interruption occur while the dryer cycle is in progress. It is suggested that the battery be replaced at least once a year or as found necessary.
ADC 112147 1 - 01/15/92-750 4 - 08/03/92-1,000 7 - 06/01/93-500 10 - 12/13/93-500 13 * 06/24/94-500 16 - 09/20/94-500 19 - 03/27/95-1,000 22 - 03/22/96-1,000 25 - 02/18/97-1,500 28 - 05/05/98-1,500 31 - 09/07/99-1,500 34 - 08/03/00-500 37 - 04/25/01-500 40 - 05/14/02-500 2 - 05/01/92-500 5 - 12/11/92-500 8 - 07/13/93-500 11 - 01/28/94-500 14 - 07/01/94-500 17 - 11/14/94-1,000 20 - 07/27/95-1,000 23 - 05/23/96-1,000 26 - 07/25/97-1,500 29 * 08/28/98-1,500 32 * 04/07/00-500 35 - 10/02/00-500 38 * 07/26/01-5
