745 - 34 Speedpocket Sewing unit for runstitching of rectangular piped pockets Operating Instructions 1 Installation Instructions 2 Service Instructions 3 Instructions for programming DAC 4 Postfach 17 03 51, D-33703 Bielefeld • Potsdamer Straße 190, D-33719 Bielefeld Telefon +49 (0) 521 / 9 25-00 • Telefax +49 (0) 521 / 9 25 24 35 • www.duerkopp-adler.com Ausgabe / Edition: 06/2007 Änderungsindex Rev. index: 02.0 Printed in Federal Republic of Germany Teile-Nr./Part.-No.
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Foreword This instruction manual is intended to help the user to become familiar with the machine and take advantage of its application possibilities in accordance with the recommendations. The instruction manual contains important information on how to operate the machine securely, properly and economically. Observation of the instructions eliminates danger, reduces costs for repair and down-times, and increases the reliability and life of the machine.
General safety instructions The non-observance of the following safety instructions can cause bodily injuries or damages to the machine. 1. The machine must only be commissioned in full knowledge of the instruction book and operated by persons with appropriate training. 2. Before putting into service also read the safety rules and instructions of the motor supplier. 3. The machine must be used only for the purpose intended. Use of the machine without the safety devices is not permitted.
Index Page: Part 4: Programming Instructions DAC Cl. 745-34 Speedpocket Program version A 02.0 1. Structure of menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2. 2.1 2.2 Operation Editing the pocket program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Editing the sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 6 3. 3.1 3.2 3.3 3.4 3.
1.
2. Operation If neither the key ( “P” and “è ” ) nor the key ( “P” and “ç ” ) is pressed within 2 seconds after switching on, the program starts the sewing mode. First the machine has to carry out the reference run initiated by the pedal. Until then the display will flash.
2.1 Editing the pocket program When the machine is in basic position and in the sewing mode and the key “P” is actuated, you get into the level for editing the current pocket program. In case the feeding process has started already, this is not possible. For this purpose the feeding operation would have to be cancelled so that the machine is in its basic position again. Selecting the seam parameter 100 23 current parameter value The parameter number flashes, select with the keys”é“ and ”ê“.
2.2 Editing the sequence When in the sewing mode key “F” is pressed longer than 2 seconds, you get into the level for editing the sequence. With a short actuation of “F” the sequence is switched on or off. 1 At the beginning of editing the sequence the current sequence is cancelled and the first digit after the “S” flashes. 123 4 5 67 With the keys ““ and ” ¯“ the program number can be altered. With the keys”¬“ or “®” you change to the next position.
3. Setting programs of the machine The setting programs can be reached from the sewing mode by actuating “P” and “F” simultaneously List of setting programs: 301 Indicating the counter for the bobbin thread quantity / Deleting 302 Setting the counter for the bobbin thread quantity 303 Testing the feeding process 304 Step-by-step mode The various setting programs can be selected with the keys ““ and ” ¯“, activated with “OK” and quitted with “ESC”.
3.4 Step-by-step mode 304 StEP With a long actuation of “OK” the program changes to the sewing process. At the stops at the seam beginning and seam end the following display appears: SP PEd After stepping on the pedal the sewing process continues up to the next stop. While the sewing program is running, the display changes to the normal sewing process again. Switch the machine off in order to quit the program.
3.5 Dongle Menu Important: To save the parameters you will need an empty dongle. It can be bought at the sales point of Dürkopp Adler AG under the following part number 9835 901005. 305 After actuating the “OK” key, the display display changes to a lower level. Using the key “¬” will bring it back, one level higher. For other choices within the menu use the ““ and ”¯“ keys. At the same time, the right half of the display flashes.
Menu item load pocket program and sequence do L 9PS Confirmation InFo 4324 After actuating the “OK” key, the pocket parameter and the sequence will be loaded from the dongle to the control. Exit and go back to the Menu item load pocket program and sequence by actuating the “ESC“ key. If the dongle contains no pocket program, the message “Info 4326“ displays, it has to be confirmed by actuating the “OK“ key.
During the format process the display flashes d745 For When the format process ends, the Menu item format dongle is displayed again. Important: The data on the dongle will be erased through the formatting. A formatting of the dongle is necessary, if in the Menu item display dongle content does not display, the following. d745 -34S but for example Boot-Dongle, e.g. for cl.
4. Multitest The Multitest programs can be reached by switching on and actuating “P” and “ç” simultaneously.
4.3 Testing the input elements automatically 903 ____ After “OK” the display changes to E 01 0 In the right half the state of the input element is indicated which changed last. 4.4 Testing the ROM 904 ____ buSY Display during the test Display after the test check sum, e.g. 1 = OK 0 = Error 1C3F H 1 4.5 Testing the RAM 905 ____ buSY Display during the test Display after the test 1 = OK 1 = OK 0 = Error 0 = Error R1. 1r2. 1 4.
4.8 Testing the corner knives 950 123 In the right LED field the current seam length of L1 flashes. With key “P” the corner knives are moved up and down. 4.9 Checking the center knife activation 951 on The center knife is switched on and off with key “F”. 4.10 Setting the light-barrier for the flap – – 952 Before activating the program, swing out the folding station. Place the fabric under the feeding clamp.
Orange LED Orange LED Green LED on = reflection available off = no reflection on = stable switching signal If the green LED does not shine, the light-barrier should be cleaned, readjusted, replaced or a new reflecting foil should be fitted. 4.11 Optional equipment - Setting the thread monitor 953 ____ (see operating instructions) 4.12 Optional equipment - Setting the 2nd light barrier for the flap – – 954 Before activating the program, swing out the folding station.
5. Table Seam Parameters Press key “P” in the main level. In the programming level initialize key “F” -> current program and “F-Long” all seam programs.
Number Menu item Description 125 Type of waiting position 0 = Feeding clamp runs to the waiting position 1 = Feeding clamp remains in stacking position Material feed to the stacking position Loading speed % Return speed % Downholder on / off Sewing mode 0 = Constant sewing length 1 = Light-barrier for flap scanning Light-barrier correction seam beginning 1/10 mm Light-barrier correction seam end 1/10 mm Material feed to the waiting position Max.
6. Machine parameters When starting the machine hold the keys “P” and “è” pressed. Enter code : 2548 Number Menu item 400 401 402 403 404 405 406 407 408 409 410 500 501 502 503 504 600 Description Minimum value Submenu machine configuration Stacker available Downholder available Thread monitor on / off Needle distance (10, 12) Max. sewing length 180 / 200 Dist. light-barrier - needles 1/10 mm Dist. between corner knife seam end and needles Thread monitor available 2nd light barrier available Dist.
7.
Error/ Info Meaning Remedy 3100 Machine Control voltage Temporary mains voltage dip Check the mains voltage 3101 Machine Power voltage Temporary mains voltage dip Check the mains voltage 3102 Machine Voltage Sewing motor Temporary mains voltage dip Check the mains voltage 3103 Machine Voltage Step motors Temporary mains voltage dip Check the mains voltage 3107 Machine Temperature · Vent holes closed · Ventilation grid soiled · Check the vent holes · Clean the ventilation grid 3210 Thread b
Error/ Info Meaning Remedy Dongle 4326 6551 6554 6651 - 6653 6751 6761 The loading of the pocket parameter from the donlge to the control is not possible because there is no pocket parameter stored.
Error/ Info 8351 8801 8805 8806 8890 8891 Meaning Remedy Error Testpins/ Signals / Event processing/ Memory Wrapper/ List of functions Internal fault · Switch the machine off and on again · Software update · Information to the DA-Service Info 9001 Corner knife station is swung out Swing corner knife station in Err 9001 Corner knife station is swung out during the sewing process.
Error/ Info Meaning Remedy 9730 Corner knife at the seam beginning cannot be driven to Alter L1 (adjust corner knife distance) or change positioning point of the current seam 9800 Hardware error DC motor control Check DC motor, DC controller and cable; check voltage supply 9900 Defective machine parameters (check sum error) Initialize machine parameters anew (test program); Set machine parameters 9901 Defective pocket sequences (check sum error) Initialize pocket sequences anew (test program);
8. 9.
