ADS Intrinsically-Safe FlowShark Installation, Operation, and Maintenance Manual March 2011 QR 775003 A2 4940 Research Drive Huntsville, Alabama 35805 (256) 430-3366 www.adsenv.
ii ADS FlowShark IS Manual 2011 ADS LLC. All rights reserved. ADS, FlowShark, Profile, ADS Model 3600, and MLI are registered trademarks of ADS LLC. AT&T is a trademark of AT&T Intellectual Property. Enfora is a trademark of Enfora, Incorporated. Micrsoft and Windows are registered trademarks of Microsoft Corporation. Scotchkote is a trademark of 3M. Velcro is a registered trademark of Velcro Industries B.V.
Table of Contents iii Table of Contents Chapter 1 Introduction…….. ..................... 1-1 Intrinsic Safety ............................................................... 1-2 FlowShark IS System Description ........................... 1-3 Installation and IS Considerations ........................... 1-5 Special Conditions for Safe Use.............................. 1-5 Maintenance Restrictions ............................................... 1-7 Warnings, Certifications, FCC Compliance, and Conformity .
iv ADS FlowShark IS Manual Sensors ......................................................................... 2-12 IS Ultrasonic Depth Sensor ................................... 2-12 IS Pressure Depth Sensor ...................................... 2-14 IS Doppler Velocity Sensor .................................. 2-15 Chapter 3 Sensor Installation and Connection…. .................. 3-1 Investigating Site Characteristics ................................... 3-3 Flow Hydraulics ...............................
Table of Contents v Chapter 6 Configuration and Activation .. 6-1 Configuring the Monitor Location ................................. 6-2 Launching the Profile Software ............................... 6-2 Creating a Monitor Location ................................... 6-4 Creating an Installation Table ................................. 6-6 Selecting and Editing Devices ............................... 6-11 Setting the Communication Parameters ........................ 6-20 Activating the Monitor ............
vi ADS FlowShark IS Manual Voltage to Frequency Board .................................. A-5 Wireless External Modem Unit .............................. A-5 Communication Interface Board ............................ A-6 ADS Power Supply ................................................ A-6 IS PC Communication Interface Cable .................. A-7 Intrinsically-Safe Sensors ....................................... A-7 Appendix B Part Numbers….....................
1-1 CHAPTER 1 Introduction The ADS® Intrinsically Safe FlowShark® long-term flow monitor (FlowShark IS) measures open channel flow in sanitary sewers, storm sewers, and other environments to assist municipalities and other industry in addressing the following issues: Planning sewer systems (sizing and rehabilitation) Reducing infiltration and inflow (I/I) Monitoring combined sewer overflows (CSOs) Detecting and monitoring surcharges Managing inner-agency billing Monitoring sewage h
1-2 ADS FlowShark IS Manual Intrinsic Safety Intrinsic Safety is a protection classification for equipment that ensures there are no conditions under which the equipment can operate that could cause a release of energy sufficient to ignite a hazardous gas or dust mixture. Devices that meet the low power, current-limited design criteria are deemed Intrinsically Safe (IS).
Introduction 1-3 FlowShark IS System Description The FlowShark IS unit is approved for use only with approved ADS IS sensors, communication cables and telemetry equipment. Connection of any non-approved devices could result in unsafe operation and will immediately void the warranty and IS certification. Sensors One of each type of IS sensor is approved for connection to the FlowShark IS flow monitor.
1-4 ADS FlowShark IS Manual Note: A legacy Rechargeable Battery Pack (RBP) may be connected to the COMM connector on the FlowShark IS in a similar manner as it is connected to the ADS Model 3600 flow monitor. Telemetry Only the Wireless External Modem Unit (EMU) (ADS p/n 38000148 or 3800-148EP) is approved for connection to the FlowShark IS. The EMU provides wireless telemetry via a quad-band GSM/GPRS modem that is isolated and mounted in an enclosure outside the hazardous area.
Introduction 1-5 Only limited field repairs to the FlowShark IS are allowed; all other repairs must be performed by an ADS authorized technician. For information on allowable field repairs, refer to Maintenance Restrictions on page 1-7. Installation and IS Considerations When installing the FlowShark IS flow monitor, carefully follow all local regulations for the installation of IS equipment. For example, many cities only allow the use of IS-certified tools (flashlights, radios, etc.) in manholes.
1-6 ADS FlowShark IS Manual • Only ADS approved sensors (ADS p/n 106186, 106194, and 3754-0001/0002/0003) shall be connected to the ADS Model 5000-IS1. • Due to the use of aluminum in the chassis of the ADS Model 5000-IS1, use special care when working with the product in the hazardous area. Avoid any impact with the aluminum parts (especially by rusted iron) that could produce a spark.
Introduction 1-7 Maintenance Restrictions As mentioned earlier, all ADS FlowShark IS flow monitors are manufactured to meet IS standards. ADS can void the monitor’s IS certification instantly if proper maintenance and service procedures are not followed. ADS must restrict certain maintenance tasks to ADS IS-certified technicians. ADS technicians carefully inspect and document their repairs of IS monitors.
1-8 ADS FlowShark IS Manual Warnings, Certifications, FCC Compliance, and Conformity Manhole and sewer system work involves confined space entry and is inherently dangerous. Therefore, installers and technicians should comply with all federal, state, and municipal regulations concerning confined space entry. In addition, personnel installing and maintaining this equipment should follow all guidelines presented in this manual concerning monitor installation and maintenance.
Introduction 1-9 Control Drawing This drawing depicts the interconnections allowed for the FlowShark IS. It is intended for use by inspection professionals for audit certificate compliance: however, it is beneficial to understand the FlowShark IS system structure. FlowShark IS control drawing For a full-size copy of this drawing, please contact ADS Client Services.
1-10 ADS FlowShark IS Manual These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation.
Introduction 1-11 R&TTE-CE Information U.S. Hazardous Area Compliance The FlowShark IS has been certified for use in Class I, Division 1, Group C & D, hazardous areas by QPS Evaluation Services.
1-12 ADS FlowShark IS Manual Intrinsically-safe equipment label European ATEX Hazardous Area Compliance The following instructions apply to equipment covered by certificate number Sira 06ATEX2039X (reference European ATEX Directive 94/9/EC, Annex II, 1.0.6.): The equipment may be used with flammable gases and vapors with apparatus groups IIA and IIB and with temperature classes T1, T2, T3, and T4.
Introduction 1-13 If the equipment is likely to come into contact with aggressive substances, the user must take suitable precautions to prevent it from being adversely affected, ensuring that the type of protection is not compromised. Aggressive substances include acidic liquids or gases that may attack metals or solvents that may affect polymeric materials.
1-14 ADS FlowShark IS Manual FlowShark IS ATEX Certificate - Page 1
Introduction FlowShark IS ATEX Certificate - Page 2 1-15
1-16 ADS FlowShark IS Manual FlowShark IS ATEX Certificate - Page 3
Introduction FlowShark IS ATEX Certificate – Page 4 1-17
1-18 ADS FlowShark IS Manual FlowShark IS ATEX Certificate – Annex Page 1
Introduction FlowShark IS ATEX Certificate – Annex Page 2 1-19
1-20 ADS FlowShark IS Manual 106228 PC Comm Cable ATEX Certificate - Page 1
Introduction 106228 PC Comm Cable ATEX Certificate - Page 2 1-21
1-22 ADS FlowShark IS Manual 106124 Comm Interface ATEX Certificate - Page 1
Introduction 106124 Comm Interface ATEX Certificate - Page 2 1-23
1-24 ADS FlowShark IS Manual 106124 Comm Interface ATEX Certificate - Page 3
Introduction 106186 Ultrasonic Depth Sensor ATEX Certificate - Page 1 1-25
1-26 ADS FlowShark IS Manual 106186 Ultrasonic Depth Sensor ATEX Certificate - Page 2
Introduction 3754-0001 Pressure Sensor ATEX Certificate - Page 1 1-27
1-28 ADS FlowShark IS Manual 3754-0001 Pressure Sensor ATEX Certificate - Page 2
Introduction 3754-0001 Pressure Sensor ATEX Certificate - Page 3 1-29
1-30 ADS FlowShark IS Manual 106194 Velocity Sensor ATEX Certificate - Page 1
Introduction 106194 Velocity Sensor ATEX Certificate - Page 2 1-31
1-32 ADS FlowShark IS Manual Additional Notice of Canadian Emissions Requirements This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus, which were set out in the Radio Interference Regulations of the Canadian Department of Communications.
Introduction Sample Declaration of Conformity 1-33
1-34 ADS FlowShark IS Manual Installation and Configuration Following is the general procedure for installing and configuring a FlowShark monitor. Refer to Chapters 3 through 7 for more details.
Introduction 1-35 Product Warranty This section includes the warranty information for the ADS FlowShark IS flow monitor. New Product Warranty All new products manufactured by ADS will be free from defects in material and workmanship for up to one (1) year following the date of shipment from ADS. During this warranty period, upon satisfactory proof of a defect, the product may be returned for repair or replacement, at ADS’s sole option.
1-36 ADS FlowShark IS Manual Out-of-Warranty Product Repairs After the new product warranty expires, a product may be returned, at the owner’s prepaid expense, to ADS for repair. The owner will pay for all parts and labor associated with the repair. Any repair part will be covered by the new product warranty for 90 days from the date of shipment from ADS.
2-1 CHAPTER 2 System Overview The ADS® FlowShark® IS flow monitor uses three flow measurement devices to gather raw flow data: a quadredundant, intrinsically-safe (IS) ultrasonic depth sensor; an IS pressure depth sensor; and an IS Doppler peak velocity sensor. The IS ultrasonic and pressure depth sensors apply independent measurement techniques to collect information used in flow depth calculations. The IS Doppler velocity sensor gathers peak flow velocity data.
2-2 ADS FlowShark IS Manual Typical FlowShark IS flow monitoring system installation Communication between the monitor and the user’s office or field computer can occur over TCP/IP (remote, wireless communication), or a direct connection cable (on-site communication). Special software called Profile® enables the user to configure and communicate with the monitor for activation, data collection, and diagnostic purposes.
System Overview 2-3 Profile also enables the user to process the flow data, generate graphical and tabular reports, organize data in the user's local directory, and maintain logs of communication between the monitor and the user's PC. Note: Refer to the Profile User's Guide (#950015**) for more information.
2-4 ADS FlowShark IS Manual ADS FlowShark IS Flow Monitor The FlowShark IS flow monitor is a waterproof, airtight, cylindrical, marine-grade aluminum canister housing a chassis securing multiple printed circuit boards and a portable power source (when applicable).
System Overview 2-5 Communications ADS offers remote wireless communication for the FlowShark IS monitor. The wireless communication is performed over the GSM/GPRS cellular network using TCP/IP (Transmission Control Protocol/Internet Protocol) through the modem in the EMU. TCP/IP facilitates high-speed, low-cost, efficient communication in areas with GSM/GPRS coverage.
2-6 ADS FlowShark IS Manual The board allocates portions of memory to firmware (embedded code in the monitor that can be updated remotely) and data storage. A seven-segment (SS) light-emitting diode (LED) located on the processor board indicates the current monitor communication and operational activity. The board also includes the monitor clock, random access memory (RAM), and Flash. The monitor uses RAM while taking readings and processing the flow data.
System Overview 2-7 Analog Board The Analog board (ADS p/n 5000-0637) controls the sampling of the FlowShark IS sensors. It receives signals from the DSP board telling it when to initiate sensor readings for the IS ultrasonic, pressure, and velocity sensors. Once the sensor readings are acquired, the analog board sends the readings to the DSP for storage in the FlowShark IS monitor memory.
2-8 ADS FlowShark IS Manual Voltage to Frequency Board The Voltage to Frequency board (ADS p/n 5000-0661) allows the FlowShark IS monitor to safely read the internal battery voltage. The user can access the internal monitor voltage during data collects to determine whether sufficient voltage is available to power the FlowShark IS monitor. If the voltage drops below a threshold of 6.5 volts, the user will receive a warning that the battery pack requires replacement.
System Overview 2-9 Voltage Regulator Board The Voltage Regulator board (ADS p/n 5000-0638) regulates and distributes power to the analog and DSP boards. The regulator board is critical to intrinsically-safe operation. It regulates the voltage supplied from the internal IS battery or external power to the FlowShark IS boards to ensure that the monitor always operates within its IS certification requirements.
2-10 ADS FlowShark IS Manual Connectors Connectors located on top of the monitor receive the following cabling and components: IS ultrasonic depth sensor (ADS p/n 106186A) IS Doppler velocity sensor (ADS p/n 106194A) IS pressure depth sensor (ADS p/n 3754-0001/0002/0003) Communication cable for either on-site (ADS p/n 106228A) or remote (ADS p/n 106227) communications and external power supply Air pressure valve (for testing purposes only) The connectors are keyed to ensure that only th
System Overview 2-11 FlowShark IS 9-volt (left) and 12-volt (right) internal battery packs External Power The monitor (and EMU) also can receive power from an external DC power source. All external power to the monitor comes through the EMU and is delivered to the monitor via the Communication Cable (ADS p/n 106227). The EMU contains protection circuitry that limits the amount of power that can reach the monitor.
2-12 ADS FlowShark IS Manual Sensors The FlowShark IS flow monitor uses various sensors to gather raw flow data. The IS ultrasonic and pressure depth sensors use independent measurement techniques to collect information concerning the depth of the flow. The Doppler velocity sensor gathers peak flow velocity data. A sewer system's hydraulics are much more stable and uniform in the incoming pipe than in the manhole invert or outgoing pipe.
System Overview 2-13 Ultrasonic depth sensor sending signals to flow surface to determine range Quadredundancy Each ultrasonic depth sensor contains four ultrasonic transducers for taking readings to give the sensor quadredundancy, which ensures greater sensor reading reliability. To take a reading, one transducer transmits a sound wave while a second transducer listens for the returning echo. Each transducer has its own electronic circuitry and dedicated wiring for true redundancy.
2-14 ADS FlowShark IS Manual Data Scrubbing Flow conditions and internal structures introduce many potential obstacles to obtaining accurate flow data in sewer systems and manholes. Some of these obstacles may include noise, turbulent or wavy flow, a foamy flow surface, side connections, rungs, broken pipes, or drop connections. To minimize these effects, ADS uses a process of eliminating erroneous data called data scrubbing.
System Overview 2-15 compensates for temperature using a temperature sensor housed within the pressure depth sensor. IS Doppler Velocity Sensor The IS Doppler velocity sensor (ADS p/n 106194A-35) mounts at the bottom of the pipe. It emits a wide, omnidirectional sound wave at a specific frequency upward into the flow. The sound wave bounces off particles in the flow and returns to the sensor. The velocity sensor measures the change in the sound wave's frequency from transmission to reception.
3-1 CHAPTER 3 Sensor Installation and Connection The ADS® FlowShark® IS flow monitor and sensors are primarily designed for monitoring flow in sanitary, storm, and combined sewers. The monitor mounts to the manhole rim or wall slightly below the manhole cover. A sewer system’s hydraulics are much more stable and uniform in the incoming pipe than in the manhole invert or outgoing pipe.
3-2 ADS FlowShark IS Manual Secure and Connect the Cables This procedure involves securing the sensor cables from the ring or band to the monitor location in the manhole and connecting the sensors to the FlowShark IS monitor. Typical FlowShark IS flow monitor and sensor installation This chapter contains detailed instructions for properly installing the sensors in sanitary, storm, and combined sewer lines and manholes.
Sensor Installation and Connection 3-3 Investigating Site Characteristics Before beginning installation activities, conduct a thorough investigation of hydraulic and site conditions. Flow Hydraulics The hydraulics of a site directly affect the monitor's ability to accurately measure flow depth and velocity.
3-4 ADS FlowShark IS Manual Higher Elevation than High Water Level that Occurs in Wet Well at Downstream Pump Station Pipes that are below the high water level of the pump station wet well could experience frequent backup and surcharging, increasing sensor maintenance and possibly reducing data accuracy. Pipe and Manhole Characteristics The physical characteristics of the pipe affect the flow and determine the procedure for installing the sensors.
Sensor Installation and Connection 3-5 Manhole Depth Measure the distance from the top of the manhole to the bottom of the manhole invert. For distances beyond 30 feet, the sensors will require extension cables.
3-6 ADS FlowShark IS Manual Installing the Sensors in the Pipe This section includes the procedures for performing sensor installations using one of the following methods: Standard Installations Special Installations Standard Installation Performing a standard sensor installation involves the following process: Gathering the parts and supplies Gathering the tools and equipment Assembling the ring Mounting the sensors on the ring Securing the cables to the ring Installing the
Sensor Installation and Connection 3-7 Quantity Description ADS Part Number 1 IS Doppler Velocity Sensor with two 4-40 x 5/16-inch stainless steel screws 106194A–35 (ft) as needed IS Velocity Sensor Extension Cable 106135A–xxx2 1 IS Pressure Depth Sensor (0 – 5 psi) with two 4-40 x 5/16-inch stainless steel screws 3754-0001–403 (ft) as needed IS Pressure Depth Sensor Extension Cable 106136A–xxx2 1 replacement dryer tube 3704–0032 1 IS PC Communication Direct Connection Cable 106228A Rev
3-8 ADS FlowShark IS Manual 4 The stainless steel ring includes the ring stabilizer bracket (p/n I25-0002), spreader mechanism (p/n I10-0003), and sliding ultrasonic sensor bracket (p/n I25-0001).
Sensor Installation and Connection 3-9 assembly process. To assemble a non-overlapping ring, proceed directly to step 4. 1. Insert the spreader mechanism screw through the hole in the center of the ring stabilizer. Ensure that the head of the screw fits into the countersunk hole. Ring stabilizer with spreader mechanism screw 2.
3-10 ADS FlowShark IS Manual Sliding the ring stabilizer onto the ring 3. Slide the ring stabilizer all the way around the ring until it is about 4 inches from the welded metal band at the other end of the ring. Moving the ring stabilizer into position 4. Position the ring with the downstream edge (edge with the holes) facing you. 5.
Sensor Installation and Connection 3-11 facing the outside of the ring. The side with the backstop should face the inside of the ring. Sliding the ultrasonic sensor mount onto the ring 6. Move the ultrasonic sensor mount around the ring. Note: Steps 7 and 8 apply only to overlapping rings. Proceed directly to step 9 for non-overlapping rings. 7. Slide the open end of the ring through the slot in the welded band of the ring until it overlaps about 4 inches. 8.
3-12 ADS FlowShark IS Manual Moving the ring stabilizer into position 9. Perform the following based on the ring type: Overlapping Insert the spreader mechanism screw completely through the hole at the open end of the ring. Non-Overlapping Insert a spreader mechanism screw through the hole at the left end of the ring so that the end of the screw extends inside the ring. Ring stabilizer fully connected 10. Place the ring on a flat surface with the spreader mechanism screw facing up.
Sensor Installation and Connection 3-13 11. Orient the ring with the downstream edge (edge with small holes) facing you. 12. Lay the spreader mechanism across the inside of the ring with the downstream end of the mechanism (end with the large welded nut) facing you, the four spreader bars facing toward the inside of the ring, and the shoulder bolts pointed outside the ring. 13. Place a washer and then the downstream, left spreader bar over the spreader mechanism screw.
3-14 ADS FlowShark IS Manual Attaching the spreader bars 16. Turn the ring until the spreader mechanism is in the 12:00 position. 17. Align the spreader mechanism screw so that the head is visible through one of the ring size adjustment holes. Aligning the screw head and adjustment hole 18. Tighten the screw through the hole using a Phillips-head screwdriver while holding the hex nut with a ½-inch nut driver.
Sensor Installation and Connection 3-15 Tightening the spreader mechanism screw and hex nut 19. Insert the second spreader mechanism screw through the following hole based on the ring type: Overlapping Appropriate ring size adjustment hole on the outside of the ring Non-overlapping Last hole on the other free end of the ring (inserting the screw from the outside of the ring) 20. Slip the large washer onto the screw on the inside of the ring.
3-16 ADS FlowShark IS Manual Place the washers onto the second spreader mechanism screw 21. Place the spreader bars over the screw, and tighten a hex nut on the screw.
Sensor Installation and Connection 3-17 Although the spreader mechanism fits snugly against the inside of the ring, the spreader mechanism may seem loose on the hex nuts. Do not be concerned. The spreader mechanism will tighten once the ring is installed and tightened inside the pipe. The following picture displays how a properly assembled ring should look.
3-18 ADS FlowShark IS Manual Pressure Depth Sensor Bottom of the ring slightly to the left of the Doppler velocity sensor (when present) Proper positioning of sensors on the ring Caution: Handle all sensors and cables with extreme care. The sensors and cables contain delicate mechanisms and electronics. Keep sharp objects away from sensor cables, and avoid stepping or placing heavy objects on the cable during installation.
Sensor Installation and Connection 3-19 Mounting the ultrasonic depth sensor to the mounting plate on the ring 2. Verify that the ultrasonic depth sensor mounts to the ring at the crown of the pipe. Mounting the Doppler Velocity Sensor Mount the Doppler velocity sensor to the ring in the following way: 1.
3-20 ADS FlowShark IS Manual 2. Secure the sensor cable to the ring. Refer to Securing the Cables to the Ring on page 3-21 for instructions on properly securing the cable. Note: If the installation includes a pressure depth sensor, wait to secure the sensor cables until both sensors are installed on the ring. Mounting the Pressure Depth Sensor Mount the pressure depth sensor to the ring in the following way: 1. Orient the ring so that the ultrasonic depth sensor is directly on top.
Sensor Installation and Connection 3-21 Securing the Cables to the Ring Securing the Doppler velocity sensor and pressure depth sensor cables to the ring helps prevent debris from collecting between the cable and the ring or catching on the loose cable. It also prevents the loose cables from disrupting the flow. Secure the Doppler velocity and pressure depth sensor cables in the following way: 1. Starting at the appropriate sensor location, begin securing the sensor cable with 4-inch x 0.
3-22 ADS FlowShark IS Manual addition, make sure the connector-end of the sensor is not kinked, does not contain moisture, and includes an attached dryer tube filled with active blue desiccant. 4. Use the diagonal cutters to cut off the excess portion of the cable ties. Installing the Ring in the Pipe The ring must fit securely in the pipe with the sensors properly positioned to ensure the most accurate monitoring results. Install the ring in the pipe in the following way: 1.
Sensor Installation and Connection 3-23 Keep the following in mind: Make sure the ultrasonic depth sensor is at the top (crown) of the pipe, the Doppler velocity sensor is at the bottom of the pipe above any silt present and below the flow surface (during minimum flows), and the pressure depth sensor is near the bottom. Proper orientation of the ring with the sensors in the pipe with and without silt present If necessary, temporarily clear away silt to install the ring.
3-24 ADS FlowShark IS Manual Leveling the ultrasonic depth sensor If necessary, adjust the level in the following way: Remove the ultrasonic depth sensor from the mount. Loosen the ring slightly to allow the plate to move on the ring. Tap the sensor mount to the right or left with a rubber mallet until it is level. Warning: Tapping the sensor mount with the sensor attached could damage the sensor. Always remove the sensor before tapping the mount with a mallet.
Sensor Installation and Connection 3-25 Warning: Avoid over-tightening the ring. This could bend the crank assembly. 7. Restore any silt moved to its previous level, and confirm that the Doppler velocity sensor is still above the silt level. 8. Measure the physical offsets for the ultrasonic and pressure depth sensors. Ultrasonic Offset Measure the distance from the crown (top) of the pipe to the face of the ultrasonic depth sensor.
3-26 ADS FlowShark IS Manual Performing a special installation involves the following process: Gathering the parts and supplies Gathering the tools and equipment Mounting the ultrasonic depth sensor Mounting the Doppler velocity sensor Mounting the pressure depth sensor Securing the cables to the band Before beginning the installation, conduct a thorough investigation of hydraulic and other site conditions.
Sensor Installation and Connection 3-27 Quantity Description ADS Part Number 1 IS Doppler velocity sensor with two 4-40 x 5/16-inch stainless steel screws 106194A–35 (ft) as needed IS velocity sensor extension cable 106135A–xxx2 1 IS pressure depth sensor (0 – 5 psi) with two 4-40 x 5/16-inch stainless steel screws 3754-0001–403 (ft) as needed IS pressure depth sensor extension cable 106136A – xxx2 1 replacement dryer tube 3704–0032 1 IS PC communication direct connection cable 106228A
3-28 ADS FlowShark IS Manual 1 Additional models of the FlowShark IS monitor are also available: 5000-IS1-US (without internal battery), 5000-IS1 (for EU without internal battery), and 5000-IS101 (for EU, with internal battery). 2 Extension cables can be ordered in specific lengths up to 300 feet. Note the desired length (in feet) in the xxx portion of the part number. For example, if the application requires a 50-foot extension cable for an IS ultrasonic sensor, the part number would be 106137A–050.
Sensor Installation and Connection 3-29 Mounting the Ultrasonic Depth Sensor Two special installation methods are available for mounting the ultrasonic depth sensor: Standard Ultrasonic Mount This option, the most common method employed today, is used for mounting the ultrasonic depth sensor in the pipe during special installations.
3-30 ADS FlowShark IS Manual Securing one end of the ultrasonic depth sensor mounting band 6. Slide the adjustable ultrasonic plate onto the band with the backstop edge closest to the invert and the two band slots facing up. Sliding the ultrasonic depth sensor mounting plate onto the band 7. Align the sliding ultrasonic plate with the scribe marks, and conform the other end of the curved band with the pipe. 8.
Sensor Installation and Connection 3-31 Securing the other end of the band Note: If the plate has too much play, attach another anchor bolt approximately 1 inch from the plate. 10. Slide the ultrasonic plate along the metal band until it is level (from side to side) with the flow surface and pipe crown, and tighten the nuts securely with a nut driver. Refer to the illustration Leveling the ultrasonic depth sensor on page 3-24. 11.
3-32 ADS FlowShark IS Manual 13. Measure the physical offset for the ultrasonic depth sensor (the distance from the crown (top) of the pipe to the face of the sensor). Note: This value will be necessary when configuring the monitor using the Profile software. Surcharge Mount For a site that may experience surcharge conditions, mount the ultrasonic depth sensor on the manhole wall using a special surcharge bracket (ADS p/n I40-0010) directly above the opening of the incoming pipe.
Sensor Installation and Connection 3-33 Surcharge mount 2. Press the bracket firmly against the manhole wall. 3. Identify the three pre-drilled holes at the top of the bracket, and spot drill the manhole wall through the middle hole with a drill. 4. Remove the bracket, and drill and mount a ¼-inch x 2 ¼-inch (M6 x 55-mm) anchor bolt. 5. Secure the top of the bracket to the manhole wall with a washer and nut. 6.
3-34 ADS FlowShark IS Manual 10. Secure the bottom of the bracket with a washer and nut. 11. Slide the sensor into the bracket, and secure the sensor with cable ties to keep the sensor in place. 12. Verify that the sensor portion of the bracket is level using the 24-inch carpenter’s level held to the face of the sensor. If it is slightly out of level, make horizontal adjustments to the bottom portion of the bracket by moving it to the left or right.
Sensor Installation and Connection 3-35 Therefore, the ¾-band mount is the preferable method for mounting the sensors. However, a ½-band mount may be appropriate for monitoring under the following circumstances: Large pipes with deep minimum flows Large pipes with excessive silt present ½- (left) and ¾-band (right) mounts ¾-Band Mount Perform the following procedure to mount the Doppler velocity sensor and pressure depth sensor (when applicable) in a pipe using the ¾-band mount: 1.
3-36 ADS FlowShark IS Manual 2. Determine which end of the band will be the long end (end extending almost completely up one side of the pipe). For cable routing purposes, ADS recommends reserving the left side of the pipe (upstream from the manhole) for the long end of the band. Note: Position the edge of the band with the cable tie holes (edge with small holes) facing downstream. 3.
Sensor Installation and Connection 3-37 7. Place the band in the pipe upstream at least 12 inches (same distance as ultrasonic depth sensor, when present) from the manhole invert. Position the band in the pipe so that the sensors will remain below the flow surface (even during minimum flows) and above the silt level. 8. Make sure two pre-drilled holes are visible above the flow surface on the short end of the band. Maneuver the band so that the lowest hole is almost at the flow surface. 9.
3-38 ADS FlowShark IS Manual Sensors mounted using a ¾-band mount in the pipe with and without silt 15. Measure the physical offset for the pressure depth sensor (the vertical distance from the bottom of the pressure depth sensor to the bottom, center of the pipe). Note: This value will be necessary when configuring the monitor using the Profile software. 16.
Sensor Installation and Connection 3-39 3. Mount the sensor onto the inside of the band with two 4-40 x 5/16-inch countersink screws, making sure the beveled end of the sensor faces the upstream edge of the ring. If holes do not exist on the band at or near the desired mounting location for the sensor, drill holes in the band using a 7/32-inch drill bit. Note: The edge of the band with the cable tie holes is the downstream edge. 4.
3-40 ADS FlowShark IS Manual 9. Install a ¼-inch x 2 ¼-inch anchor bolt, washer, and nut below the flow surface 1 to 3 inches away from the Doppler velocity sensor on each side. This will hold the sensor securely against the pipe wall and prevent the end of the band from twisting in the flow or catching debris. 10. Conform the portion of the band above the flow surface to the pipe wall, and install an ¼-inch x 2 ¼-inch anchor bolt, nut, and washer every 12 to 24 inches up to the top of the band.
Sensor Installation and Connection 3-41 Securing the Cables to the Band Securing the Doppler velocity sensor and pressure depth sensor cables to the band helps prevent debris from collecting between the cable and the band or catching on the loose cable. It also prevents the loose cables from disrupting the flow. Secure the Doppler velocity and pressure depth sensor cables in the following way: 1. Starting at the appropriate sensor location, begin securing the sensor cable with 4-inch x 0.
3-42 ADS FlowShark IS Manual the ties or kinking the cable can damage or restrict the air tube, causing incorrect pressure depth readings. In addition, make sure the connector-end of the sensor is not kinked, does not contain moisture, and includes an attached dryer tube filled with active blue desiccant. 4. Use the diagonal cutters to cut off the excess portion of the cable ties.
Sensor Installation and Connection 3-43 Securing the Sensor Cables in the Pipe and Manhole Securing the sensor cables from the ring (or band, when applicable), along the pipe crown, and up the manhole helps prevent debris from collecting on sagging cables or between the cables and the pipe crown. Do not allow sensor cables to hang down in the pipe or sag in the manhole. Loose cables could present a safety hazard in the manhole or increase the potential for sensor or monitor damage to occur.
3-44 ADS FlowShark IS Manual 2. Secure the cables with a cable tie and plastic anchor every 18 to 24 inches along the pipe crown (when necessary) from the ring to the manhole. If plastic anchors will not serve as adequate anchors based on the structure of the pipe, install ¼-inch x 2 ¼-inch bolts instead. 3. Secure the cables every 18 to 24 inches up the side of the manhole to the monitor location.
Sensor Installation and Connection 3-45 Connecting the Sensors to the Monitor After installing the ring and sensors and securing the sensor cables to the pipe and manhole wall, connect the sensor cables to the appropriate ports on the top of the monitor. The ports are labeled to identify the appropriate connection for each sensor. Connect the sensor cables to the monitor ports in the following way: 1. Place the monitor in an upright position to view the monitor connector ports.
3-46 ADS FlowShark IS Manual 5. Connect each sensor cable to the appropriate port. Tighten each connector in a clockwise direction until it clicks into place, and verify that it is seated correctly. 6. For locations exhibiting the presence of hydrogen sulfide and/or high moisture, provide added protection by wrapping the connection with mastic tape. 7. Seal any unused connectors with a cap. If necessary, obtain additional caps from the regional ADS representative.
4-1 CHAPTER 4 Communication After installing the sensors in the pipe and connecting the sensors to the ADS® FlowShark® IS monitor, it is necessary to establish communication with the monitor (through telemetry or direct connection). This chapter contains instructions on establishing a wireless connection for communicating with the monitor remotely or using a special cable to connect directly to the monitor on site.
4-2 ADS FlowShark IS Manual Installing the Monitor Communication Hardware Establishing remote, wireless communications with the FlowShark IS monitor involves installing an External Modem Unit (EMU) outside the manhole (in which the monitor is installed) in a suitable enclosure.
Communication 4-3 Verify that the communication cable trench will not damage an existing sprinkler system. Therefore, locate any sprinkler lines. These will not be located by the locator service. Check with homeowners when necessary. Avoid flowerbeds and other areas where frequent digging or planting might occur. Note: For more information on determining the most suitable cable route, contact ADS Client Services at adssupportcenter@idexcorp.com or 877-237-9585.
4-4 ADS FlowShark IS Manual Gathering Tools and Materials Obtain the following items to perform the installation: Ratchet set with 7/16-inch socket Pointed shovel Claw hammer Hammer drill Minimum ½-inch diameter masonry bit (at least 12 inches long to drill through manhole wall or corbel) Generator for hammer drill (if necessary) Installing the Communication Cable After finalizing the cable route, run the communication cable (ADS p/n 106227) between the monitor location and the desi
Communication 4-5 Wire ends stripped ¼-inch Cut off the old stripped ends (when applicable) back to the jacket. Use the small side cutters to carefully remove 4 inches (10 cm) of the jacket, and cut away the tension strands and any other unnecessary jacket materials. Using the wire strippers, select the appropriate gauge and strip ¼ inch (6mm) from the end of all conductors. Twist each wire end to prevent fraying. 3. Carefully tape together the loose bundle of wires using vinyl electrical tape.
4-6 ADS FlowShark IS Manual Forming a thin taper using vinyl tape 4. Excavate a trench at least 12 inches (31 cm) deep and 4 inches (10 cm) wide from the designated EMU location to the monitor location. Consult local regulations to verify the required trench depth for the area. 5. Drill a ½-inch (13 mm) (minimum) hole through the corbel (i.e., the structural foundation holding the manhole cover) or manhole wall to provide a smooth transition for the cable into the trench. 6.
Communication 4-7 Use urethane foam to seal the space between the conduit and the corbel or manhole wall to prevent infiltration into the manhole. Running the cable and conduit from the manhole to the EMU location 7. Provide enough slack in the cable at the manhole end to allow removal of the monitor from the manhole during service activities. Note: Do not connect the communication cable to the monitor at this time! 8.
4-8 ADS FlowShark IS Manual Installing the Wireless EMU Installing the wireless EMU primarily involves wiring the communication cable to the Communication Interface/Barrier box and mounting the EMU in the customer-supplied, non-metallic protective enclosure at the designated location. Note: Because these enclosures vary in design and construction, ADS does not designate a specific step or procedure for installing the customer-supplied enclosure in which to house the EMU.
Communication 4-9 Gathering Tools and Materials Obtain the following items to perform the installation: Medium (No.
4-10 ADS FlowShark IS Manual Mini-Wing Antenna External Power Cable Entry Quad-Band GPRS Modem Communication Cable Entry Fitting SIM Card Slot Communication Interface/ Barrier Box Modem Reset PCB EMU Power Cable Battery Compartment Plate EMU Cover Screw Holes (4) Inside component view of EMU box 1. Unscrew the 4 large plastic screws on the cover of the EMU box by hand and remove the cover. Carefully set the cover aside, taking care not to damage or allow dirt to contact the cover gasket. 2.
Communication 3. 4-11 Loosen the nut on the communication cable entry fitting. If the fitting is snapped closed, use a small flat-blade screwdriver to gently pry open the ears of the fitting. Opening the communication cable entry fitting 4. Run the communication cable through the fitting and into the box. Pull enough cable through the hole to allow room for holding the cable while attaching the connector.
4-12 ADS FlowShark IS Manual 5. Terminate the 12 wires into the orange connector in the following way using the ⅛-inch flat screwdriver. This information also displays on a label affixed to the inside cover of EMU box. Make sure all screws are tight.
Communication 4-13 Connecting the communication cable to port on the Communication Interface/Barrier Box 7. Tighten the nut on the communication cable entry fitting until the cable is secure and cannot be moved in or out of the fitting. 8. Record the IP address of the SIM card (ADS p/n 507181), and insert the SIM card into the modem. Inserting the SIM card into the modem in the EMU 9. Slide the SIM lock to secure the card in place.
4-14 ADS FlowShark IS Manual SIM card seated in EMU modem 10. (applies only to battery-powered EMUs) Re-install the battery pack in the EMU in the following way: Install the battery pack into the battery compartment with the cable facing out the left side of the compartment. Connect the battery cable to the EMU power cable. Note: ADS offers EMUs that are equipped to run on either battery power or external power directly from the factory.
Communication 4-15 Installing the EMU Installing the EMU involves mounting the EMU inside the customer-supplied enclosure, connecting the communication cable to the monitor, connecting to the external power source, and verifying the wireless communication signal. Perform these activities in the following way: 1. Mount the EMU to the panel inside the customer-supplied enclosure using appropriate fasteners.
4-16 ADS FlowShark IS Manual 4. (applies only when using external power) Run and connect the external power cable to the power supply, and then connect to the power source. Refer to Chapter 5, External Power, for information and instructions on installing the power supply and connecting to the power source. 5. Contact a remote support analyst (with access to the Internet and the ADS Profile® software).
Communication 4-17 Connecting to the Monitor in the Field Communicating with the monitor on-site occurs by connecting directly to the monitor from a laptop or, if an EMU is installed, using the serial cable in the EMU. The ADS Profile software must be installed on the laptop computer.
4-18 ADS FlowShark IS Manual Direct connection using the IS PC communication cable 3. Use the Profile software to establish communication with the monitor. Note: If your computer only has a USB port and no serial port, use a USB-to-Serial adapter cable (and driver software) to perform serial communications. ADS recommends using one of the following USB adapters: Dynex model DX-UBDB9 or Keyspan model USA-19S.
Communication 4-19 EMU serial cable (ADS p/n 3800-0147) Communicate with the monitor through the EMU in the following way: 1. Disconnect the ribbon cable with the gray connector from the base of the Communication Interface/Barrier box. 2. Attach the black connector from the EMU serial cable to the exposed port.
4-20 ADS FlowShark IS Manual 3. Connect the other (metal) end of the cable to the serial port on the laptop computer. Direct connection using EMU serial cable 4. Use the Profile software to establish communication with the monitor. 5. Reconnect the ribbon cable to the Reset PCB when laptop communications are complete. Refer to the Profile User's Guide (#950015**) for using the Profile software to designate the appropriate local port for serial communication.
5-1 CHAPTER 5 External Power The ADS® FlowShark® IS system (monitor and EMU) can receive power from an external DC power source connected to the EMU (ADS p/n 3800-0148EP). However, any connection of external power to the monitor must occur through an EMU for compliance with IS certifications. ADS recommends using external power at sites where the monitor is operating at fast sample rates, frequent wireless communication is expected, and/or the monitor will be installed for several years.
5-2 ADS FlowShark IS Manual Typical Installation A typical external power installation includes the following: A single-phase, 120-volt AC power line terminated at a pole or post close to the manhole in which the monitor is installed. An AC distribution device (i.e., disconnect, fuse box, or breaker box on the pole/post. A ground rod installed next to the pole/post bonded to the distribution device. An AC to 12V DC converter on the pole/post.
External Power 5-3 Installing an ADS Power Supply The ADS 12VDC Power Supply (p/n 5000-0727) is a universal input supply that automatically adjusts to the proper voltage upon connection. It is housed within a polycarbonate NEMA 4X enclosure with cable glands for AC and DC cable entry and is suitable outdoor mounting. ADS 12VDC power supply To use the ADS Power Supply, install the power supply and wire the external power cable in the following way: 1.
5-4 ADS FlowShark IS Manual Note: Do not drill new holes through the housing for mounting! This will expose the internal components of the enclosure to moisture, creating unsafe operating conditions. It also will void the product warranty. Use only the mounting holes provided under the corner cover screws to mount the supply. 2. Verify that the 6-foot AC power cord on the power supply is suitable for the application. Customer-supplied cabling also may be used. A cable grip fitting, sized for a 0.
External Power 5-5 Wiring the external power cable to the ADS Power Supply 6. Verify the following before connecting to the power source: Battery pack has been disconnected and removed from the monitor and EMU. Communication cable is connected to both the monitor and the EMU. External power cable is connected to the EMU and the ADS Power Supply. 7. Connect the ADS Power Supply to the AC distribution device (i.e., disconnect, fuse, or breaker box). 8.
5-6 ADS FlowShark IS Manual 9. Securely tighten the cable grip fittings and replace the enclosure cover. Make sure the cover properly aligns with the gasket and that all screws are tightened equally (i.e., snug but not over-tightened). Converting Battery-Powered Equipment to Receive External Power For existing battery-powered EMUs (ADS p/n 3800-0148) and FlowShark IS monitors, modifications can be made to the EMU enclosure to support connection to an external power source.
6-1 CHAPTER 6 Configuration and Activation After installing the ADS® FlowShark® IS flow monitor and sensors and setting up communication, it is necessary to configure and activate the monitor to begin taking flow measurements and recording data at the monitor location.
6-2 ADS FlowShark IS Manual Configuring the Monitor Location To ensure the most efficient and useful results for each monitor location, the user must activate the FlowShark IS flow monitor with the proper configuration information to satisfy the specific monitoring needs of the project and to reflect actual site conditions.
Configuration and Activation 6-3 Once installed, start the Profile software from an office or field computer by selecting Start > Programs > ADS Corporation > Profile from the Microsoft® Windows® start menu or doubleclicking on the Profile icon on the Windows desktop. Profile icon on desktop The Profile main screen displays. Profile main screen The left pane provides the capability to display all the levels and current details for the selected database on a tree.
6-4 ADS FlowShark IS Manual Creating a Monitor Location Creating a new location includes entering and setting up the location information in the following way: 1. Select the group located under the database level. 2. Select the Edit > New > Location option or click on the New Location toolbar button. New Location toolbar button Profile adds a new location named New_ Loc1 to the group and displays the Properties dialog.
Configuration and Activation 3. 6-5 Enter the new Location Name. Monitor names must follow this convention depending on length: Use unique names when choosing names that are 8 characters or less in length (e.g., FSIS1, FSIS2, FSIS3). For longer names, up to the first 8 characters can be the same for multiple monitors, provided an underscore (_) follows those characters and the characters following the underscore are unique (e.g., FlowShrk_01, FlowShrk_02, FlowShrk_03). 4.
6-6 ADS FlowShark IS Manual Note: The start and end times displayed in the Monitor Data section represent the complete date/time range of flow data available in the monitor memory, based on the last collect to this database. 10. Enter the number of hours difference between local computer on which the database resides and the location of the monitor in the Time Zone field. For example, if the computer is in the Central time zone and the monitor is located in the Eastern time zone, select 1 from this field.
Configuration and Activation 1. 6-7 Select the monitoring point for which you want to create the installation. Monitoring Point 1 selected from Location HSV4 2. Select Tools > Installation Generator from the main menu or click on the Installation Generator toolbar button on the Profile main screen. Installation Generator toolbar button The Create Installation – Introduction dialog in the wizard displays. Create Installation – Introduction dialog in the wizard 3.
6-8 ADS FlowShark IS Manual Create Installation – Installation dialog 4. Select the Pipe radio button, and then click on the Next button. Create Installation – Type dialog 5. Select the type or shape of the pipe from the drop-down list, and then click on the Next button.
Configuration and Activation 6-9 Create Installation – Dimension/Parameters dialog 6. Enter the proper pipe dimensions in the corresponding fields, and then click on the Next button.
6-10 ADS FlowShark IS Manual 7. Enter an appropriate name for the installation in the text field, and then click on the Next button. Create Installation – Summary dialog 8. Review the installation table selection summary, and then click on the Finish button. Click on the Back button to return to previous dialogs to edit any of the existing selections. Option to save pipe table dialog 9. Click on the Yes button to save the installation table to the Profile database for the selected location.
Configuration and Activation 6-11 Installation Generator dialog 10. Select File > Exit to close the Installation Generator. Selecting and Editing Devices Select and edit the devices corresponding to the new monitor location to ensure it logs the desired data. Editing the devices involves setting specific parameters to ensure the monitor and Profile properly obtain and process the data. Perform the following steps to properly select and edit devices: 1.
6-12 ADS FlowShark IS Manual Devices selected for HSV4 3. Select the Edit > Properties option or click on the Properties toolbar button. Properties toolbar button The Edit Devices dialog displays the available devices and devices selected by default for Monitoring Point 1. Edit Devices dialog 4. Select the monitoring point to which you want to assign the devices from the Monitoring Point drop-down list. 5.
Configuration and Activation 6-13 device in the Monitoring Point Devices section to ensure Profile includes the device in the LIF. Deselect the checkboxes from the Available Devices section corresponding to the devices you do not want to include as associated with the selected monitoring point in the LIF. Note: Profile selects the Ultrasonic 1, Velocity 1, Pressure 1, and MLI® 1 devices for the FlowShark IS flow monitor by default. The MLI device is not specifically associated with a sensor.
6-14 ADS FlowShark IS Manual Editing the Ultrasonic Device Edit the ultrasonic device in the following way, and then click on the OK button when complete: Edit Ultrasonic Device Properties dialog Use Defaults Select this checkbox to apply the default parameters to the ultrasonic device. Deselecting this option enables the parameter fields for editing. Physical Offset Enter the physical distance between the face of the ultrasonic depth sensor and the top (crown) of the pipe.
Configuration and Activation 6-15 from the sensor face to the bottom of the pipe. This (default) setting effectively represents the vast majority of pipe/flow conditions. Therefore, ADS strongly recommends selecting this option for most applications. Blanking (override) Enter the distance from the face of the ultrasonic depth sensor within which to ignore data potentially representing erroneous readings.
6-16 ADS FlowShark IS Manual Note: Typically, the velocity device should not require editing. However, when editing is necessary, ADS recommends acquiring proper training or assistance before changing the velocity parameters. Use Defaults Select this checkbox to apply the default parameters to the velocity device. Deselect this option to enable the fields to allow editing of the velocity device parameters. Sensitivity Select the appropriate velocity sensor sensitivity from the drop-down list.
Configuration and Activation 6-17 Max Velocity Select the appropriate option from this dropdown list to fine tune the maximum velocity value at the selected monitoring point for greater accuracy in the velocity data. An Auto option is available that allows the monitor to dynamically modify the optimal maximum velocity based on the current velocity readings to enhance the precision in processing velocity data. It can read velocities up to 30 feet per second (fps).
6-18 ADS FlowShark IS Manual Editing the Pressure Device Edit the pressure device in the following way, and then click on the OK button when complete: Edit Pressure Device Properties dialog Serial Number Enter the serial number listed on the pressure depth sensor. Note: Entering the pressure depth sensor’s serial number and downloading the pressure coefficients are essential to ensuring the monitor logs accurate pressure depth data.
Configuration and Activation 6-19 Access the ADS website at www.adsenv.com on the Internet. Select ADS Environmental Services > Support > Client Services. Click on the Download pressure coefficients… link. Right-click on the year in which the sensor was manufactured, and select the Save Target As option. Rename the file to reflect the following format: pressure.xx, where xx represents the last two digits of the year in which the sensor was manufactured. Remove the .
6-20 ADS FlowShark IS Manual Setting the Communication Parameters Setting the communication parameters involves designating the communication ports, minimum voltages, temperature thresholds, and other parameters to ensure proper communication, measurement, and maintenance of the FlowShark IS flow monitor. Modify the communication parameters as necessary. Note: Typically, the default settings should not require modification. 1.
Configuration and Activation 2. 6-21 Select Communication Parameters from the Functions dropdown list, and click on the Perform button. The Select Communication Parameters dialog displays. Select Communication Parameters dialog 3. Select or enter the communication parameters as necessary: Modem Name Select the modem you want to use during modem communication from the drop-down list. This list should include all available modems on your computer.
6-22 ADS FlowShark IS Manual Attempts Enter the number of times you want your local PC to request data from the monitor following a failed attempt while the monitor is still on line. Low Temperature Enter the temperature reading from the monitor, ultrasonic depth sensor, and pressure depth sensor below which you want Profile to provide notification.
Configuration and Activation 6-23 an external power source, below which you want Profile to provide notification for the FlowShark IS monitor. ADS recommends leaving the default battery voltage unchanged. Low Battery FlowShark IS External Enter the voltage supplied from the external power source powering the wireless modem in the EMU and the monitor (when applicable) below which you want Profile to provide notification for the FlowShark IS monitor.
6-24 ADS FlowShark IS Manual Activating the Monitor After configuring the monitor, activate the monitor to initiate the flow monitoring process based on the monitor configuration. Monitor activation involves generating the activation data using the Profile software, downloading this data to the monitor, and initiating flow data measurement and logging.
Configuration and Activation 6-25 Monitor Diagnostics dialog 2. Click on the Connect button to establish communication with the monitor. Profile initiates communication with the monitor and establishes a connection. 3. Select Activate from the Functions drop-down list, and then click on the Perform button. Profile downloads the configuration and installation information, activates the monitor, and begins logging data based on the selected configuration. 4.
6-26 ADS FlowShark IS Manual Running Device Diagnostics Profile’s diagnostics tool enables the user to verify the proper operation of sensors, obtain current readings and status, adjust settings, and identify, diagnose, and troubleshoot potential problems with ultrasonic, velocity, and pressure devices. Run diagnostics for the system devices in the following way: 1.
Configuration and Activation 2. 6-27 Click on the Connect button to establish communication with the monitor. Profile initiates communication with the monitor and establishes a connection. 3. (applies only to the Ultrasonic Device) Run diagnostics on the ultrasonic device in the following way: Select the Ultrasonic 1 device from the Diagnose Device drop-down list, and then click on the Diagnose button.
6-28 ADS FlowShark IS Manual Diagnostics dialog showing results from ultrasonic depth sensor firing Click on the Advanced button to view more detailed diagnostic information. Verify the accuracy, consistency, and quality of the readings, and edit the configuration parameters as necessary. Note: Refer to Editing the Ultrasonic Device on page 614 for a description of the individual configuration parameters.
Configuration and Activation 6-29 Click on the Close button to exit the Ultrasonic 1 device dialog and return to the Monitor Diagnostics dialog. 4. (applies only to the Velocity Device) Run diagnostics on the velocity device in the following way: Select the Velocity 1 device from the Diagnose Device drop-down list, and then click on the Diagnose button. The Diagnostics dialog displays the current configuration parameters stored in the LIF for the Velocity 1 device.
6-30 ADS FlowShark IS Manual Diagnostics dialog showing results from velocity sensor firing Click on the Advanced button to view more detailed diagnostic information. Verify the accuracy of the reading, and edit the configuration parameters as necessary. Note: Refer to Editing the Velocity Device on page 6-15 for a description of the individual configuration parameters. Click on the Store button to save any changes made in the device parameters to the LIF in the database.
Configuration and Activation 6-31 Click on the Close button to exit the Velocity 1 device dialog and return to the Monitor Diagnostics dialog. 5. (applies only to the Pressure Device) Run diagnostics on the pressure device in the following way: Select the Pressure 1 device from the Diagnose Device drop-down list, and then click on the Diagnose button. The Diagnostics dialog displays the current configuration parameters stored in the LIF for the Pressure 1 device.
6-32 ADS FlowShark IS Manual Diagnostics dialog showing results from pressure depth sensor firing Click on the Advanced button to view more detailed diagnostic information. Verify the accuracy of the pressure depth and temperature readings, and edit the configuration parameters as necessary. Note: Refer to Editing the Pressure Device on page 6-18 for a description of the individual configuration parameters.
Configuration and Activation 7. 6-33 Click on the Disconnect button to discontinue communication with the monitor when finished running diagnostics on the system devices. Note: ADS also recommends performing confirmations to verify the accuracy of the data and equipment. Confirmations involve comparing manual flow depth, temperature, and velocity measurements taken in the field against monitor readings taken electronically.
6-34 ADS FlowShark IS Manual Collecting Data from the Monitor The data collection function available through Diagnostics provides enhanced features for viewing and analysis. Once the collection process is complete, Profile displays the data in both hydrograph and scattergraph formats based on the entities collected. In addition to the scattergraph displaying the depth-to-velocity relationship, it also displays a scattergraph illustrating the correlation between depth entities.
Configuration and Activation 6-35 Monitor Diagnostics dialog 2. Click on the Connect button to establish communication with the monitor. Profile initiates communication with the monitor and establishes a connection. 3. Select the Collect option from the Functions drop-down list, and then click on the Perform button. Profile displays the Collect the Specified Data dialog.
6-36 ADS FlowShark IS Manual Collect the Specified Data dialog 4. Designate the range of data you want to collect from the monitor by editing the Start and End Time fields in the Collect Information section. Edit these fields directly by selecting the portion of the date or time stamp you want to change and then entering the appropriate designation or using the arrows to scroll up and down in the range.
Configuration and Activation 6-37 Collect The Specified Data dialog indicating data collection was a success 6. Click on the Next button. The View Hydrograph – [location name] dialog displays the collected data in hydrograph format.
6-38 ADS FlowShark IS Manual View Hydrograph – [location name] dialog 7. Review the data on the hydrograph, and then click on the Next button. Under optimal conditions, the depth and velocity data should reflect a consistent diurnal pattern. The View Depth and Velocity Scattergraph – [location name] dialog displays the collected depth and velocity data in scattergraph format.
Configuration and Activation 6-39 View Depth and Velocity Scattergraph – [location name] dialog 8. Review the data on the scattergraph, and then click on the Next button. Under optimal conditions, the data on the graph should reveal velocity increasing with depth. The View Ultrasonic and Pressure Scattergraph – [location name] dialog displays the collected ultrasonic and pressure depth data in scattergraph format.
6-40 ADS FlowShark IS Manual View Ultrasonic and Pressure Scattergraph – [location name] dialog 9. Review the data on the scattergraph, and then click on the Next button. A properly performing pressure depth sensor should display a one-to-one relationship with the UNIDEPTH data. The Site DR Analysis – [location name] dialog displays the results of the site data review analysis of the collected data and any recommendations for resolving identified issues.
Configuration and Activation 6-41 Site DR Analysis – [location name] dialog 10. Review any issues identified and the suggested actions, and then click on the Finish button. 11. Click on the Close button. The Monitor Diagnostics dialog displays. The Results section displays the recommendations from Site DR Analysis, when applicable.
6-42 ADS FlowShark IS Manual Upgrading the Monitor Firmware Profile enables you to download updated firmware to the FlowShark IS flow monitor that may include new features and capabilities or performance improvements and enhancements in functions such as data processing, analysis, and communications. ADS recommends collecting the data from the monitor before updating the firmware in the monitor to avoid losing the flow data stored in the monitor memory.
Configuration and Activation 6-43 Monitor Diagnostics – [location name] dialog 2. Click on the Connect button to establish communication with the monitor. Profile initiates communication with the monitor and establishes a connection. 3. Select Update Firmware from the Functions drop-down list, and then click on the Perform button. The Form Firmware Download dialog displays.
6-44 ADS FlowShark IS Manual Form Firmware Download dialog 4. Click on the Browse button corresponding to DSP file to locate and designate the DSP file applicable to the firmware download. This program file represents the firmware containing the updated code for data processing activities. 5. Click on the OK button. Profile downloads the new firmware to the monitor. 6. Select Activate from the Functions drop-down list, and then click on the Perform button.
Configuration and Activation 6-45 Viewing Diagnostic and Data Logs Profile generates detailed logs for many activities performed through Diagnostics, such as monitor activation, data collection, and firmware downloading. These logs are available immediately following the activity and for future access to historical information. 1. Select the monitor location for which you want to view an activity log from the Profile main screen, and then click on the Diagnostics toolbar button.
6-46 ADS FlowShark IS Manual 2. Select the monitoring point for which you want to view a log from the Monitoring Point drop-down list. 3. Select Logs from the Functions drop-down list. 4. Click on the Perform button. The View Logs dialog displays. View Logs dialog 5. Select the kind of log you want to view from the Log Type drop-down list. The Logs section displays all logs available for the selected location and log type. 6. Select the specific log you want to view, and click on the View button.
Configuration and Activation 6-47 Example of Monitor Status log 7. (optional) Click on the Print button to print the contents of the log file.
7-1 CHAPTER 7 Monitor Installation After installing the sensors and establishing communications, install the ADS® FlowShark® IS monitor in the manhole. The monitor mounts inside the manhole by an aluminum mounting bracket attached to the monitor and bolted to the manhole wall or rim. The following procedures for monitor installation apply to most sites.
7-2 ADS FlowShark IS Manual Mounting the Monitor to the Manhole Wall Mount the monitor to the manhole wall using the monitor bracket in the following way: 1. Determine the appropriate location to mount the monitor bracket to the manhole wall. Consider the following when selecting the proper location: Select a location that will allow for easy removal of the monitor during service visits using the mounting bracket (extension handle).
Monitor Installation Bolting the mounting bracket to the flange welded to the monitor 6. Carefully lower the monitor into the manhole, and place the keyhole of the mounting bracket over the anchor bolt. Note: ADS strongly recommends attaching a security line to the monitor before lowering it into the manhole to prevent the monitor from accidentally dropping down into the manhole during installation. 7. Tighten and secure the bolt against the mounting bracket.
7-4 ADS FlowShark IS Manual 8. Neatly coil and secure the excess sensor and communication cables in the manhole to simplify future monitor service activities. Secure the cables to plastic anchors or ¼-inch x 2¼inch anchor bolts using 14-inch cable ties. Note: Be careful to avoid damaging the sensor cables during installation activities. Even small pinholes in the cable can cause a sensor to malfunction or fail.
Monitor Installation 7-5 Mounting the Monitor to the Manhole Rim Mount the monitor to the manhole rim using the monitor bracket in the following way: 1. Determine the appropriate location to mount the monitor bracket to the inside of the iron manhole rim. Consider the following when selecting the proper location: Select a location that will allow for easy removal of the monitor during service visits using the mounting bracket (extension handle).
7-6 ADS FlowShark IS Manual Drilling the hole in the manhole rim 4. Use a 3/8-inch x 16 threads-per-inch tap to cut threads in the hole. Twist the tap clockwise ¾ turn, and then back out ½ turn before continuing deeper.
Monitor Installation 7-7 5. Chase the threading action at intervals to clear the metal debris by backing the tap almost completely out of the hole and then screwing it back into the hole. Lubricate the hole between threading. 6. Place two 3/8 – 16 hex nuts (with a 3/8-inch washer in between) onto one end of a 3/8-inch x 2-inch stud. Placing two nuts and a washer onto the stud 7.
7-8 ADS FlowShark IS Manual Binding the nuts together with the washer in between 8. Install the stud into the tapped hole using the outer nut to engage the wrench. Continue turning the nut clockwise until the stud is seated at least ¾ inch deep in the hole. Installing the stud into the hole in the manhole rim 9. Separate the nuts, and turn the inner nut until it is flush against the rim. 10. Slide the washer against the inner nut, and turn the outer nut toward the edge of the stud.
Monitor Installation 7-9 Positioning the nuts on the stud to receive the mounting bracket 11. Mount the bottom of the mounting bracket onto the monitor flange with two 3/8-inch x 1-inch hex bolts, 3/8 – 16 nex nuts, and 3/8-inch washers. It may be necessary to drill new holes in the flange. 12. Carefully lower the monitor into the manhole, and place the keyhole in the bracket over the outer nut on the stud.
8-1 CHAPTER 8 Maintenance and Troubleshooting While the ADS® FlowShark® IS flow monitor and sensors are designed for dependability and durability, all electronic devices are vulnerable to wear, malfunction, or failure, particularly in a harsh sewer environment. However, many system problems can be avoided altogether by performing routine maintenance and inspections.
8-2 ADS FlowShark IS Manual Maintaining the System Components The FlowShark IS flow monitor and sensors should receive routine on-site inspections and remote confidence checks to maintain the equipment in optimal working condition, minimize monitor downtime, and prevent possible data loss. ADS recommends performing these inspections following initial system installation, during site visits, and on a scheduled interval (i.e., quarterly or during battery pack replacement).
Maintenance and Troubleshooting 8-3 Inspecting the Monitor Perform the following inspections during site visits or from a remote location (when applicable): Inspect the monitor mounting bracket to verify that the bracket and bolts are free of heavy corrosion and the bolts are tightened and secure. Verify that the four bolts holding the monitor together are snug, and tighten any loose bolts. Verify that the monitor is mounted securely in the manhole.
8-4 ADS FlowShark IS Manual Checking the Monitor Battery Voltage Check the battery voltage using Profile before installing the monitor and after collecting data. The projected life for the 9-volt battery pack (when applicable) in the monitor is 9 to 12 months at a 15-minute sample rate; the projected life for the 12-volt battery pack (when applicable) in the monitor is 11-15 months at a 15minute sample rate.
Maintenance and Troubleshooting Monitor Status report indicating Internal and External Voltage Replacing the Monitor Battery Pack Note: The only service or maintenance activity ADS permits within the monitor chassis is battery pack replacement. Therefore, do not handle, alter, modify, remove, or replace any other components inside the monitor. These actions will void the monitor warranty agreement and the IS certification.
8-6 ADS FlowShark IS Manual Warning: The FlowShark IS Model 5000-IS1 may only use the 9-volt (ADS p/n 106152) or 12-volt (ADS p/n 8000-0043-01/02) battery pack to power the monitor. DO NOT use any other battery pack or power source to power the Model 5000-IS1! FlowShark IS 9-volt (left – ADS p/n 106152) and 12-volt (right – ADS p/n 8000-0043-01) battery packs Replacing the battery pack in the monitor is a relatively easy process.
Maintenance and Troubleshooting 8-7 1. Contact a data analyst to collect the data remotely or collect the data on-site. This will reduce the risk of data loss once the battery is disconnected. 2. Remove the monitor from the hazardous area. 3. Remove the 4 bolts securing the monitor top and chassis to the canister. 4. Wipe away any debris or moisture that could enter the chassis once the inside of the unit is exposed. 5.
8-8 ADS FlowShark IS Manual FlowShark IS 9-volt battery pack inside canister 7. (applies only to the 9-volt battery pack) Mark the edge of the canister to identify the location of the battery cable standoff (the small pipe protruding from the top of the battery pack). 8. Remove the old battery pack from the canister using the white plastic handle attached to the top of the pack. 9.
Maintenance and Troubleshooting 8-9 12-volt battery pack with retainer plug Carefully slide the thick red band securing the PCB to the side of the battery off the PCB. Carefully disconnect the PCB from the battery pack at the white plastic connector. Disconnecting the PCB from the battery pack Set the PCB temporarily aside in a clean, dry location. Do not discard! This PCB will be used with the replacement battery pack.
8-10 ADS FlowShark IS Manual 10. (applies only to the 12-volt battery pack) Connect the PCB to the replacement battery pack and then secure the PCB to the side of the pack with the red band. When converting the monitor to a 12-volt battery pack from the 9-volt battery pack, the PCB should already be attached to the new battery pack. 11.
Maintenance and Troubleshooting 8-11 Refer to Replacing EMU Components on page 8-14 for instructions on replacing the battery pack in the EMU (for low external voltage). Checking the Sensors Perform the following sensor inspections during regular site visits: Verify that the installation ring or bands are secure and clear of debris. Clean the face of the ultrasonic sensor gently with a soft brush, and wipe the sensor with a clean, moist cloth.
8-12 ADS FlowShark IS Manual Replacing the Dryer Tube Replace the pressure depth sensor dryer tube in the following way: 1. Clip the cable ties securing the dryer tube to the monitor. 2. Cut the clear flexible tubing running from the dryer tube to the pressure depth sensor connector at a location close to the brass barbed fitting on the dryer tube. 3. Set aside, but do not discard, the dryer tube with the used desiccant.
Maintenance and Troubleshooting 7. 8-13 Evaluate the pressure depth sensor performance for a limited time to ensure no damage has occurred to the sensor electronics. Replacing the Desiccant When replacing the desiccant inside the pressure depth sensor dryer tube, use indicating beads that are approximately 0.16 inches in diameter. Smaller beads may be able to escape the dryer tube, entering the clear plastic tubing leading to the sensor connector.
8-14 ADS FlowShark IS Manual Note: Some desiccant may be reused following a special process designed to remove the moisture from the beads. Please consult the desiccant manufacturer for instructions on performing this procedure, when applicable. Replacing EMU Components If a component in the EMU is not functioning, perform the following procedures (as applicable) to replace the faulty component.
Maintenance and Troubleshooting 8-15 5. Once maintenance is complete, re-mount and secure the EMU to the panel inside the enclosure using the fasteners. 6. Replace or close the cover to the enclosure. Replacing the Battery in the EMU If the Monitor Status report from Profile reveals an external voltage of 8.0 volts or less, replace the battery pack in the EMU. The EMU uses one non-IS battery pack (ADS p/n 5000-0557). Replace the battery pack in the following way: 1.
8-16 ADS FlowShark IS Manual 5. Carefully disconnect the black (power) and the ribbon (communication) cables from the back of the modem. 6. Slide the existing modem out of the bracket, and insert the new modem into the bracket. 7. Connect the black and the ribbon cables to appropriate ports on the back of the new modem. 8. Reattach the modem bracket to the back panel of the EMU without pinching the cables behind the bracket. 9.
Maintenance and Troubleshooting 8-17 6. Slide the lock to the left to secure the SIM card in the socket. 7. Restore power to the EMU. 8. Contact a data analyst to enter the IP address for the new SIM card n Profile, and then have the analyst attempt to connect to the monitor remotely to verify communications. 9. Replace the cover on the EMU and tighten the four plastic screws, provided all EMU maintenance is complete.
8-18 ADS FlowShark IS Manual Troubleshooting The FlowShark IS flow monitor contains several different components that perform many different functions. Since a malfunctioning component increases the risk of losing data, isolating the problem component is essential to performing troubleshooting activities efficiently. Minimizing monitor downtime is critical.
Maintenance and Troubleshooting 8-19 Some problems that occur will not require a site visit, such as incorrect equipment identification numbers or other system parameters the user can re-enter on the local PC. However, other problems will require a site visit. When this is necessary, inform the data analyst any time a field crew is en route to a monitor site to troubleshoot problems so that the analyst can attempt to collect the monitor data before they arrive.
8-20 ADS FlowShark IS Manual General Monitor Problems The following tables contain general troubleshooting techniques for the FlowShark IS flow monitor. Problem Monitor does not answer via wireless communication. Possible Causes Signal strength to the modem may be insufficient. Battery pack(s) may be dead or below the minimum voltage requirement (8.0 volts external, 6.5 volts internal). Modem Reset PCB failure may have occurred. Wireless network failure may have occurred. Antenna may be defective.
Maintenance and Troubleshooting Problem Modem connects but monitor does not respond. Possible Causes Reset board failure may have occurred. 8-21 Communication interface board failure may have occurred. Communication cable is cut or disconnected. Possible Solutions Wait 4 hours for the Reset board to reset automatically. Inspect the communication cable connection at the EMU location and the monitor to determine whether the cable is disconnected or has been damaged.
8-22 ADS FlowShark IS Manual Problem Time on the monitor clock is incorrect. Possible Causes Monitor clock may be a faulty. Possible Solutions Verify the time on the PC clock and correct if necessary. PC clock may read incorrect time. Reactivate the monitor to enable the clock. Collect the data from the monitor and replace the monitor if defective. Problem Profile provides a Device Time Out message. Possible Cause Communications may be marginal.
Maintenance and Troubleshooting Problem Data is missing at the beginning or end of the date range following data collection. Possible Causes Monitor activation may have failed. 8-23 Monitor time may be incorrect. Monitor’s firmware file may be corrupt. Possible Solutions Verify whether the monitor has been activated, and activate it if necessary. Check monitor time, and reset clock if necessary. Run diagnostics in Profile to verify whether a firmware problem may exist.
8-24 ADS FlowShark IS Manual Problem No DC power is available at the EMU. Possible Cause Breaker may have tripped. Station power may be off. Power supply may have failed. Power supply wiring may have become disconnected. Possible Solutions Restore main power source to station (Owner must perform this operation.). Check for wiring faults and then reset breaker. Look for DC ON LED on the front of the ADS Power Supply. If it is off, but AC power is live, replace the power supply.
Maintenance and Troubleshooting 8-25 Problem Range from ultrasonic depth subsystem is significantly greater than manually measured range. Possible Causes Physical offset may be incorrect. Pipe height may be incorrect. Sensor may not be level. Foam or other substance may be absorbing the pulse. Sensor may be faulty. Possible Solutions Verify the physical offset. Verify the pipe height. Make sure the sensor is level and in good condition. Check the hydraulic conditions in the pipe.
8-26 ADS FlowShark IS Manual Problem Raw ultrasonic depth data shows depths greater than the pipe diameter. Possible Causes Physical offset may be incorrect. Pipe height may be incorrect. Pipe may be surcharged. Sensor may be dirty. Sensor may be faulty. Possible Solutions Verify the physical offset. Verify the pipe height. Clean the sensor. Replace the sensor. Contact your regional ADS representative. Problem Ultrasonic depth data indicates a surcharged pipe, but the pipe is free flowing.
Maintenance and Troubleshooting Problem Ultrasonic depth readings are erratic. Possible Causes Noise may exist in the sewer pipe. 8-27 Sensor may be dirty. Flow may be choppy or foamy. Sensor may not be level. Possible Solutions Check the flow conditions. Clean the sensor. Check the level of the sensor. Problem Ultrasonic depth sensor reports abnormal temperatures. Possible Causes Sensor connection to monitor may be loose. Temperature sensor may be faulty. Sensor may be faulty.
8-28 ADS FlowShark IS Manual Problem Monitor often provides a velocity sensor reading of 0. Possible Causes Sensor may be dirty or broken. Cabling between the analog board and the sensor may be bad. Velocity parameters may require adjustment. Possible Solutions Clean the sensor. Check the velocity parameters. Inspect the sensor cables for tightness. Check for moisture in the connector. Contact your regional ADS representative. Replace the sensor. Replace the monitor if defective.
Maintenance and Troubleshooting Problem Velocity sensor data seems erratic. Possible Causes Sensor may be dirty. 8-29 Sensor may be faulty. Analog board may be faulty. Possible Solutions Clean the sensor. Check the sensor connections. Check the velocity parameters. Contact your regional ADS representative. Replace the sensor. Replace the monitor if defective. Problem Velocity sensor readings are abnormally high. Possible Causes Sensor may be covered with silt. Sensor may be out of the flow.
8-30 ADS FlowShark IS Manual Problem Temperature reading from the pressure depth sensor shows a value of -273° C (-459° F). Possible Causes Cable connecting the sensor to the monitor may be loose or broken. Sensor may be faulty. Analog board is not responding or may be faulty. Possible Solutions Secure the sensor connection to monitor (if necessary). Replace the sensor. Replace the monitor if defective. Problem Pressure depth readings are consistently incorrect.
Maintenance and Troubleshooting Problem Pressure depth sensor temperature readings are incorrect, but depth data is accurate. Possible Causes Temperature sensor may be faulty. Possible Solutions Replace the sensor. 8-31 Analog board may be faulty. Replace the monitor if defective. Problem Pressure depth sensor temperature and depth readings are erratic. Possible Causes Sensor may be faulty. Possible Solutions Examine the sensor and clean if necessary. Analog board may be faulty.
A-1 APPENDIX A Specifications This appendix contains specifications for the ADS FlowShark IS flow monitor and associated subassemblies, sensors, cables, and wireless communication hardware. FlowShark IS Flow Monitor (5000-IS1-US-01/ 5000-IS1-US/5000-IS1/5000-IS1-01) The following table contains the specifications for FlowShark IS monitors. The specifications for weight and power correspond only to monitors containing an internal battery pack (5000-IS1-01 and 5000-IS1-US-01). Enclosure Cylindrical 0.
A-2 ADS FlowShark IS Manual Internal Power Battery Life One ADS 9-volt or 12-volt IS alkaline battery pack powering the monitor and one ADS non-IS 12-volt alkaline battery pack powering the External Modem Unit. Monitor (9-volt battery pack): 9-12 months at a 15-minute sample rate with weekly communications. Monitor (12-volt battery pack): 11-15 months at a 15-minute sample rate with weekly communications. EMU: 2-3 months at a 15-minute sample rate with weekly communications.
Specifications A-3 IS Digital Signal Processor Board (5000-0636) Processor Memory Data Storage Comm Protocol Clock Inputs/Outputs Texas Instruments VC33 DSP (Digital Signal Processor) 1 megabyte non-volatile (program, configuration, and data storage); 512 kilobytes static RAM 140 days (1 velocity and 2 depth readings at a 15minute sample rate) Enhanced AccuYapp for modem, wireless, and serial communications Battery-backed RTC Module Isolated frequency input (to read IS battery) Isolated serial communicati
A-4 ADS FlowShark IS Manual IS Analog Signal Processor Board (5000-0637) Inputs/Outputs • ADS IS ultrasonic sensor input • ADS IS velocity sensor input • ADS IS pressure sensor input • Internal regulated power • Accubus High-Speed I/O (to other internal PCBs) Comm Protocol Enhanced AccuYapp A/D Conversion 12-bit, 8-channel, 500KHz sample rate Construction Protection Front encapsulated with UL-Recognized compound, keyed connectors Agency-approved optoisolators; current limiting resistors I
Specifications A-5 Voltage to Frequency Board (5000-0661) Protection Construction Agency-approved optoisolators; current limiting resistors UL-Recognized conformal coating, keyed connectors Wireless External Modem Unit (3800-0148 and 3800-0148 EP) Enclosure Rectangular UL-Recognized NEMA 4X/6P composite enclosure w/stainless steel hardware Dimensions 18 inches (45.7 cm) high x 6 inches (15.2 cm) deep x 7.5 inches (19.1 cm) wide. Size includes antenna and top grip fittings.
A-6 ADS FlowShark IS Manual Antenna Hi-Gain Center-fed Capacitive Monopole Protocol TCP/IP Addressing Network Attach Fixed address through AT&T Custom APN Refreshed every 4 hours through hard-reattach Communication Interface Board (106124D) Protection BASEEFA-approved optoisolators, currentlimiting resistors, and agency-approved fusing Construction Inside EMU enclosure in plastic sub-enclosure ADS Power Supply (5000-0727) Size Material Rating Mounting Input Voltage Output Voltage Connection 5.
Specifications A-7 IS PC Communication Interface Cable (106227A–xxx, where xxx represents length) Size Jacket - 0.318 inches (8 mm) in outside diameter Construction 8- to 20-gauge and 4- to 18-gauge conductors inside heavy-gauge polyurethane direct-burial jacket Connections Factory-fitted, potted connector on monitor end; field-terminated strip connection at EMU Length Maximum 300 feet (91.
A-8 ADS FlowShark IS Manual IS Pressure Depth Sensor (3754-0001-40) Enclosure Dimensions Range Solid machined PVC/stainless steel 5.25 inches (13.34 cm) long x 1.40 inches (3.56 cm) wide x 1.15 inch (2.92 cm) high 0.0 to 5.0 psi: up to 11.5 feet (3.5 m) 0.0 to 15.0 psi: up to 34.5 feet (10.5 m) 0.0 to 30.0 psi: up to 69.0 feet (21.0 m) Accuracy 0.50% of full scale for these ranges: 0.1-5.0 psi: 0.25-11.5 feet (0.08-3.5 m) 0.1-15.0 psi: 0.25-34.5 feet (0.08-10.5 m) 0.
Specifications A-9 IS Doppler Velocity Sensor (106194A-35) Enclosure Dimensions Accuracy Resolution Cable Solid machined PVC/epoxy 2.35 inches (5.97 cm) long x 1.13 inches (2.87 cm) wide x 0.49 inches (1.25 cm) high ± 0.2 feet per second (0.06 mps) or 4% of actual peak velocity (whichever is greater) in flow velocities from -20 .0 to 20.0 fps (-6.10 to 6.10 mps) 0.04 feet per second (0.01 m/s) Standard size: 35 feet (10.7 m) long x 0.25 inches (6.
B-1 APPENDIX B Part Numbers This appendix contains a list of the part numbers for the most commonly used and ordered ADS® FlowShark® IS parts.
B-2 ADS FlowShark IS Manual 3754-0002-40 SENSOR, PRESSURE, IS, 15PSI, 40' 3754-0003-40 SENSOR, PRESSURE, IS, 30PSI, 40' 106228A CABLE, COMM, 106 MON, DIRECT CONECT 3800-0147 CABLE, COMM, RS232, REG/PRT PCB TO PC 3704-0032 REPLACEMENT VENT DRYER TUBE 901-11055-00 DESICCANT, INDICATING BEADS Monitor Replacement PCBAs 5000-0636 PCB, ASSY, DSP, 5000 IS 5000-0637 PCB, ASSY, ANALOG PROCESSOR, 5000 IS 5000-0638 PCB, ASSY, REGULATOR, 5000 IS 5000-0661 PCBA, V TO F, 5000IS EMU Replacement PCBAs
Part Numbers EMU Replacement Battery Pack 5000-0557 BATTERY PACK, 24-CELL, ADS5000 EMU Replacement Modem 507209 MODEM, GPRS, QUAD-BAND Note: In all applications, only ADS IS-certified service technicians are authorized to swap FlowShark IS boards and/or perform component-level repair.
In-1 Index 1 1/2-band mount, 3-38 3 3/4-band mount, 3-35 A activation logs, 6-45 ADS Client Services Department, 1-7 ADS Power Supply installation, 5-3 specifications, A-6 ADS specifications, A-6 analog board, 2-7 specifications, A-4 antenna, 4-8 AT&T, 1-4, 4-1 ATEX Compliance, 1-12 Directive 94/9/EC, Annex II, 1.0.
In-2 ADS FlowShark IS Manual communication, 4-1 direct, 2-2 setting parameters, 6-20 viewing logs, 6-45 wireless, 2-2, 2-5, 4-2 communication cable, 4-4 connecting to EMU, 4-9 installation, 4-4 route, 4-2 communication interface board specifications, A-6 Communication Interface/Barrier box, 4-8 compliance ATEX, 1-12 FCC, 1-9 FCC Part 15, 1-9 GSM/GPRS modem, 1-10 component-level service, 1-7 conduit, 4-6 configuration, 6-2 creating a monitor installation table, 6-6 creating a monitor location, 6-4 editing
Index In-3 EMU (External Modem Unit), 1-4, 4-18 antenna, 4-8 battery pack, 4-8 battery pack replacement, 8-15 battery-powered, 5-6 components, 4-8 connecting communication cable, 4-9 conversion kit for external power, 5-6 installation, 4-8, 4-15 modem replacement, 8-15 replacing components, 8-14 Serial Cable, 2-5, 4-18 signal strength, 4-16 specifications, A-5 end cap for dryer tube, 3-46, 8-12 extension cables, 3-7, 3-28 external battery EMU, 2-11, 4-8 voltage, 8-4, 8-15 external power, 1-3, 2-11, 5-1 tro
In-4 ADS FlowShark IS Manual Intrinsic Safety (IS), 1-2 certified tools, 1-5 maintenance, 1-7 IS analog processor board specifications, A-4 IS battery pack, 1-3, 2-10 IS Doppler velocity sensor, 1-3 description and operation, 2-15 installation, 3-19, 3-35, 3-38 running diagnostics, 6-26 specifications, A-9 troubleshooting, 8-27 IS Equipment Label, 1-12 IS PC Communication cable installing, 4-17 specifications, A-7 IS pressure depth sensor, 1-3 description and operation, 2-14 installation, 3-20, 3-35, 3-38
Index In-5 collecting data, 6-34 configuration, 6-2 connecting sensors, 3-45 connectors, 2-10 description, 2-4 digital signal processor board, 2-5 GPRS communication, 2-5 installation, 7-1 manhole rim, 7-5 manhole wall, 7-2 location, 6-2 maintenance confirmation, 8-3 maintenance inspection, 8-3 memory, 2-1 power, 1-3 replacing battery pack, 8-5 specifications, A-1 temperature, 6-20 troubleshooting, 8-18 typical installation, 3-2 upgrading firmware, 6-42 viewing diagnostic logs, 6-45 voltage regulator board
In-6 ADS FlowShark IS Manual Q QPS Evaluation Services, 1-11 quad-band TCP/IP wireless modem, 4-8 quadredundancy, 2-13 R R&TTE-CE Information, 1-11 replacing EMU battery pack, 8-15 EMU components, 8-14 EMU modem, 8-15 monitor battery pack, 8-5 SIM card in EMU modem, 8-16 Reset PCB, 4-8, 4-18 ring assembly, 3-8 installation, 3-22 mounting the sensors, 3-17 securing the sensor cables, 3-21, 3-41 S safety regulations Class I, Division 1, 1-2 National Fire Protection Association (NFPA), 1-2 safety warning,
Index In-7 special installation, 3-4 Doppler velocity sensor, 3-35 pressure depth sensor, 3-35 sensors, 3-25 ultrasonic depth sensor standard mount, 3-29 surcharge mount, 3-32 specifications, A-1 ADS Power Supply, A-6 communication interface board, A-6 digital signal processor board, A-3 flow monitor, A-1 IS analog processor board, A-4 IS Doppler velocity sensor, A-9 IS PC Communication cable, A-7 IS pressure depth sensor, A-8 IS ultrasonic depth sensor, A-7 IS voltage regulator board, A-4 voltage to frequ
In-8 ADS FlowShark IS Manual W warranty, 1-35 invalidating, 1-8 wet well, 3-4 wireless communication, 2-5, 4-2 connection, 1-1 EMU, 1-4, 4-8 EMU modem replacement, 8-15 EMU specifications, A-5 modem, 4-8 signal strength, 4-16, 6-20
