Manual

ManualsBrandsAdvance Adapters ManualsCar50-0401

SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific types of conversions. Modifications to any of the

components will void any possible warranty or return privileges. If you do not fully understand the modifications or changes that will be required to complete

your conversion, we strongly recommend that you contact our sales department for more information. This Instruction Sheet is only to be used for the assembly

of Advance Adapter components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque vales, wiring diagrams and

other related equipment. These manuals are normally available at automotive dealerships and parts stores.

ADVANCE ADAPTERS, INC. P/N: 50-0401

P.O. Box 247, 4320 Aerotech Center Way New Item: (01/99)

Paso Robles, CA 93447 PAGE: 1 OF 3

Telephone: (800) 350-2223 Fax: (805) 238-4201 Page Rev. Date: 09-09-09

KIT CONSISTS OF:

No. Qty. Part No. Description

GM 2WD 32T 4L80 AUTOMATIC TO

JEEP DANA 300 TRANSFER CASE

1. 1 51-0401 ADAPTER HOUSING (51-6400 casting with 4.80" Index hub)

2. 1 52-0208 NEW DANA 300 32T SPUD SHAFT

3. 1 716308 SEALED BEARING 716317

4. 1 716510 GASKET (GM #862-4709)

5. 1 716517 GASKET

6. 1 716749 NATIONAL SEAL (#471870)

7. 5 723701 HEX NUT 3/8"-16

8. 6 723704 3/8" LOCK WASHERS

9. 1 723711 STUD BOLT 3/8"-16 x 2" LG

10. 6 720028 10-1.5 x 35MM SHCS (ADAPTER TO 4L80E)

11. 6 724324 LOCK WASHER FOR 720028 BOLTS

11. 1 JP001 JEEP INSTRUCTION MANUAL

This kit is only compatible with the 4L80 output shaft listed on the last page.

The 4L80E transmission is normally equipped with an internal reluctor ring on both the transmission input shaft and

output shaft. The computer takes both of these readings for the proper shifting and operation of this transmission.

We have always ignored the reluctor ring requirement for this transmission since it is internally regulated. We

have now learned that the rear reluctor ring is not always installed into the transmission. The basic rule of thumb

is 4WD transmissions up to 1996 should have a rear reluctor ring in the main transmission case. All 2WD

transmissions should have the rear reluctor in the main transmission case. The 1997 & newer 4WD 4L80E

transmissions had a sensor provision; however, the reluctor ring in the transmission was left out. This adapter kit

does not offer a reluctor ring option in our adapter housing. You will be required to use the stock transmissions

rear reluctor ring. Please verify that your transmission is equipped with this reluctor ring.

Note: The information on years and models of the 4L80E transmission mentioned in the above section was

obtained from various sources. You should always verify what your transmission is equipped with before begin-

ning a conversion with the 4L80E transmission.

Summary of content (3 pages)

PAGE 1
ADVANCE ADAPTERS, INC. P/N: 50-0401 P.O. Box 247, 4320 Aerotech Center Way Paso Robles, CA 93447 Telephone: (800) 350-2223 Fax: (805) 238-4201 New Item: (01/99) PAGE: 1 OF 3 Page Rev. Date: 09-09-09 GM 2WD 32T 4L80 AUTOMATIC TO JEEP DANA 300 TRANSFER CASE KIT CONSISTS OF: No. Qty. Part No. Description 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 11. ADAPTER HOUSING (51-6400 casting with 4.
PAGE 2
ADVANCE ADAPTERS, INC. P/N: 50-0401 P. O. Box 247, 4320 Aerotech Center Way Paso Robles, CA 93447 Telephone: (800) 350-2223 Fax: (805) 238-4201 New Item: (01/99) PAGE: 2 OF 3 Page Rev. Date: 01-14-99 GM 2WD 32T 4L80 AUTOMATIC TO JEEP DANA 300 TRANSFER CASE GM 4L80 4 SPEED AUTOMATIC The GM 4L80 has a case length of 26", 17 bolts for holding the oil pan in position. The rear side of the transmission case will have a hex shaped bolt pattern that uses 6 bolts.
PAGE 3
ADVANCE ADAPTERS, INC. P/N: 50-0401 P.O. Box 247, 4320 Aerotech Center Way Paso Robles, CA 93447 Telephone: (800) 350-2223 Fax: (805) 238-4201 New Item: (01/99) PAGE: 3 OF 3 Page Rev. Date: 02-17-99 GM 2WD 32T 4L80 AUTOMATIC TO JEEP DANA 300 TRANSFER CASE SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific types of conversions. Modifications to any of the components will void any possible warranty or return privileges.